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ALWAYS WEAR A HELMET WHEN RIDING

Pedals

350 in. lbs.

Seat Post Bolt Clamp

75-100 in. lbs.

Seat Clamp

Single Bolt

120-145 in. lbs.

Double Bolt

72-96 in. lbs.

Headset Topnut

300 in. lbs.

Handlebar Binder Bolt

175-260 in. lbs.

Hub Axle Locknut

88-220 in. lbs.

Cassette Lockrings

300-440 in. lbs.

Front Axle Nuts

(wheel mount)

180-240 in. lbs.

Rear Axle Nuts

(wheel mount)

240-300 in. lbs.

Quick Release

To Tighten:

Not more than 45 lbs.

pressure at 55mm 

from pivot

To Release:

12-25 lbs. pressure

Brake Arch

Attaching Bolt

70-85 in. lbs.

Shoe Bolt

43-60 in. lbs.

Cable Bolt

50-70 in. lbs.

Toe Clip Bolts

22 in. lbs.

Cantilever Brake

Frame Bolt

43-60 in. lbs.

Shoe Bolt

50-75 in. lbs.

Cable Carrier Nut

50-70 in. lbs.

Brake Lever Clamp

Screwdriver

22-30 in. lbs.

Hex Wrench

50-70 in. lbs.

Bottom Bracket Fixed
Cup & Lockring-Steel
Bottom Bracket

600-690 in.lbs.

(Alloy bottom bracket see manufacturer)

Chainwheel Bolts

70-95 in. lbs.

Crank Arm Bolt

350 in. lbs.

Shift Lever Clamp Bolt

Screwdriver

22-26 in. lbs.

Hex Wrench

44-52 in. lbs.

Rear Derailleur

Hanger Bolt

70-85 in. lbs.

Cable Bolt

45-60 in. lbs.

Front Derailleur

Clamp Bolt

45-60 in. lbs.

Cable Bolt

45-60 in. lbs.

Torque Ratings

CONVERSION INSTRUCTIONS

Tightening Specifications

Multiply

By

To Get

Foot pounds

12

Inch pounds

Foot pounds

1.355

Nm

Foot pounds

13.826

Kgf-cm

Inch pounds

0.083

Foot pounds

Inch pounds

0.113

Nm

Inch pounds

1.152

Kgf-cm

Nm

0.738

Foot pounds

Nm

8.857

Inch pounds

Nm

0.098

Kgf-cm

Kgf-cm

0.072

Foot pounds

Kgf-cm

0.868

Inch pounds

Kgf-cm

10.204

Nm

Содержание DX

Страница 1: ...t i o n i s g o i n g One ZAP Drive 117 Morris Street Sebastopol California 95472 U S A tel 707 824 4150 fax 707 824 4159 e mail zap zapworld com Stock Symbol ZAPP 2001 ZAPWORLD COM All Rights Reserv...

Страница 2: ...YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS INVOLVING THE USE OF THIS BICYCLE TO DETERMINE IF COVERAGE IS PROVIDED YOU SHOULD CONTACT YOUR INSURANCE COMPANY OR AGENT...

Страница 3: ...LD CONTACT YOUR INSURANCE COMPANY OR INSURANCE AGENT TO DETERMINE IF COVERAGE IS PROVIDED ALONG WITH YOUR KIT WE VE INCLUDED AN INVOICE OWNER S MANUAL AND A WARRAN TY FORM PLEASE READ THE WARRANTY CAR...

Страница 4: ...t of peoples daily transportation and cause most of our air pollution Your ZAP can even be quicker than a car in some instances Leave your car at home and ride your ZAP Not only will you get more exer...

Страница 5: ...AIL OF ZAP POWERBIKE 5 RE ASSEMBLY INSTRUCTIONS FOR PRE ASSEMBLED ELECTRICRUIZERS 6 7 EASY INSTALLATION GUIDE 8 9 ENGAGEMENT LEVER OPERATION 10 OPERATION MANUAL CHARGING GUIDE 11 SAFETY WARNINGS 12 13...

Страница 6: ...mps 10 Battery Charger 11 4mm Allen Wrench 12 Motor Mount Bolts 13 Bridge Mount 14 Threaded Plate 15 Cam Ramp 16 Double Sided Tape 17 Cam Lever 18 Hinge Bracket 19 Spacer Tube 20 Zip Ties 21 Battery P...

Страница 7: ...PowerBike MINIMUM FIT DIMENSIONS FOR ZAP POWER SYSTEM TRAY MODEL Do not use ZAP System on bikes without metal seat stays 13 5 DX DRIVE SYSTEMS 4 5 SX DRIVE SYSTEMS IMPORTANT PLEASE NOTE The standard...

Страница 8: ...ot twist the saddle out of alignment after the quick release is engaged 4b HOW TO FASTEN THE SEAT QUICK RELEASE Open and close the quick release lever with your right hand while gradually tightening t...

Страница 9: ...cket to make sure that they are tight The front reflector should be perpen dicular with the ground 10 TIRE PRESSURE All ZAP bicycle tires should be inflated to the maximum recom mended pressure printe...

Страница 10: ...ttery tray is held firmly in place Be sure not to clamp any cables to the frame Route throttle switch wire along the left side of the bicycle down tube and Auxiliary Power Alternate Charging Jack alon...

Страница 11: ...out 1 16 into the tire If the Cam forces the roller into the tire more than 1 16 remove the Cam Ramp which is adhered to the motor under the Cam using a flat head screwdriver or pliers Engage the Cam...

Страница 12: ...handlebar causes the motor to swing into contact with the tire and engage The motor then auto matically adjusts itself to maximum efficiency at lower torque levels Fig 2 Full Time Power Assisted After...

Страница 13: ...ur times as much energy to accelerate from a dead stop in high speed than low speed The rider must always pedal to start and use the Throttle Switch in the low position and move to the high speed as n...

Страница 14: ...uct the vents on the battery container Read the instructions supplied with your charger before attempting to charge your battery CHARGER WARNINGS 1 Before using the battery charger read all instructio...

Страница 15: ...regarding electric bicycles OTHER SAFETY WARNINGS 1 Keep your ZAP Power System in good working condition Only your authorized service dealer should perform any repair or maintenance procedures that ar...

Страница 16: ...compresses the tire by approximately 1 16 when the cam lever is in the down position If it is more or less loosen the motor mount bolts and adjust by moving the sys tem up if more than 1 16 or down if...

Страница 17: ...f properly Local state or federal laws may prohibit disposal of lead acid batteries in ordinary trash Consult your local waste authority for information regarding available recycling and or disposal o...

Страница 18: ...or incline Action to be Taken Inflate to maximum tire rating Pedal more while riding especially when starting Check Easy Installation Guide Tune brakes bearings true wheels If you don t know how to tu...

Страница 19: ...5 in lbs Cable Carrier Nut 50 70 in lbs Brake Lever Clamp Screwdriver 22 30 in lbs Hex Wrench 50 70 in lbs Bottom Bracket Fixed Cup Lockring Steel Bottom Bracket 600 690 in lbs Alloy bottom bracket se...

Страница 20: ...5472 USA tel 707 824 4150 fax 707 824 4159 e mail zap zapworld com Stock Symbol ZAPP ZAP is a Publicly Traded Company Z A P W O R L D C O M w h e r e t r a n s p o r t a t i o n i s g o i n g 2001 ZAP...

Страница 21: ...________________________________________________ Buyer s Name Print If buyer is under 18 years of age the buyer s guardian must sign TO ACTIVATE WARRANTY PLEASE INITIAL AND SIGN THE BUYER S CHECKLIST...

Страница 22: ...s operation performance or durability or that has been altered or modified so as to change its intended use This war ranty does not extend to repairs made necessary by normal wear or by the use of pa...

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