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3PRESSURE TESTING

The pressure test point is located on the right hand side of the gas rail. Access to the test point is through a
cut out in the top right hand side of the control panel see Fig. 9.
1

Remove the hex head plug from the test point. 

2

Connect the pressure gauge to the test point.

3

Check the supply pressure by turning the oven thermostat to Mark 9. Then turn on the gas and electricity
supplies. Allow the oven burner to light and gas flow open up to full rate.
The pressure should be 
For Natural Gas

20mbar

For L.P. Gas

28mbar for Butane, 37 mbar for Propane

4

Turn off the gas and electricity supplies and the thermostat, disconnect the pressure gauge and replace
the test point plug . Turn on gas supply and check for gas soundness.

NOTE: The electrical supply must be connected in order to test the pressure.

4. RE-ASSEMBLE THE APPLIANCE

1

Re-fit the fascia panel.

2

Re-fit the oven  door.

5CHECKING THE GRILL

1

Place the grill pan  under the grill burner.

2

With the oven door open, turn on the grill tap, check that there is a spark  from it's ignition system. This
should continue until the burner is alight. 

3

There is a safety switch which shuts off the gas supply to the grill burner when the door is closed. Check
that it is operational by slowly closing the oven door, the gas supply should be shut off to the burner
before the oven door is fully closed.  

NOTE: The burner will continue to spark.

PRESSURE TEST POINT

Fig.9

INLET ELBOW

44

Содержание ZBG 861

Страница 1: ...OPERATING INSTRUCTIONS BUILT IN GAS OVEN MODEL ZBG 861 ...

Страница 2: ...e have included several drawings to show the right and wrong way of doing things The right way will have a smiling face by it A sad face shows something is wrong Do not remove the rating plate from the cookers as this may invalidate the guarantee For your safety This oven is designed for domestic use to cook food You must not use it for any other purpose It is not designed for commercial use Keep ...

Страница 3: ...g trays and dishes 16 Oven cooking charts 17 Slow cooking 20 The electronic timer 23 Hints and tips for automatic cooking 26 Care and cleaning 27 What is wrong and why 31 Replacing the oven light bulb 33 Service and spare parts 34 Technical data 36 Safety requirements ventilation 37 Location of appliance 38 Installation 39 Pressure testing 44 Guarantee conditions 46 3 Z B G 8 6 1 Contents Page ...

Страница 4: ...entilation The room the oven is fitted in must have a good air supply that meets the standard BS 5440 Part 2 current edition Your installer will tell you if you are not sure The oven may be placed in a kitchen kitchen diner or bedsit but not in a bathroom or shower room It should not be installed in a bedsit smaller than 20m3 Ask your installer For your safety This oven must be installed and servi...

Страница 5: ...en The cooling fan for the controls Your oven has a cooling fan The cooling fan will start to work as soon as you light the grill or oven You will be able to hear the fan when it is working The cooling fan may continue to work after you have turned off the oven or grill It will switch itself on and off until the oven has cooled down If you want to turn off the electrical supply to the oven you sho...

Страница 6: ...et If you have to change the fuse replace it with a 3 amp fuse which has been ASTA approved to BS 1362 Do not use the plug until you have put the fuse cover back on If the fuse cover is lost you can get a replacement from an electrical retailer The correct replacement can be identified by marking or colour coding If you cut the plug off dispose of it safely as it will be a shock hazard if it is in...

Страница 7: ...oven door 2 Push in the control knob and turn it to gas mark 9 When the burner has lit there will only be small flames at first 3 Now turn the control knob to the gas mark you want 4 Wait until the burner is showing large flames 5 Close the oven door 7 Z B G 8 6 1 Lighting the oven grill For your safety Never cover the grill pan or grid with foil as this can lead to grill fires ...

Страница 8: ... the off position This is shown by a large dot 8 Z B G 8 6 1 For your safety When you are lighting any burner check that it has lit before you leave the oven When you are turning off a burner do not leave the oven until the flame has gone out Lighting the oven grill ...

Страница 9: ...rn the food regularly You should not use the grill to keep food warm as it will continue to cook the food The grill pan should be used on the shelf without the metal plate underneath it The shelf can be positioned in any of the runner positions You can reverse the grill pan grid to suit different types of food If you close the door whilst the grill burner is lit it will go out and you will hear a ...

Страница 10: ...towards the centre of the grid If you put food outside this area it may require rotating during cooking Place food which needs a more gentle heat such as tomatoes and mushrooms towards the edge of the grid Arrange meat products and fish to suit their thickness and how you like them cooked Grill shelf You should use the shelf without the metal plate when grilling For safety the shelf will only pull...

Страница 11: ...as it becomes very hot and damage will occur 11 Z B G 8 6 1 For your safety Always remove the grill pan before attempting to adjust the shelf position Oven gloves should be used when removing or pulling the shelf in and out For hygiene and safety reasons this cooker should be kept clean at all times A build up of fats or other foodstuffs could result in a fire especially in the grill pan The grill...

Страница 12: ...the handle is correctly located It is not necessary to remove the grill pan handle during grilling Place the grill pan on the shelf so that the pan is positioned centrally beneath the grill To remove the handle slide the handle to the right and lift the handle away from the cut out on the grill pan Note If you require an additional handle for your grill pan this can be ordered from your local Zanu...

Страница 13: ... grill pan you can rest it on a heat resistant work surface if you need to Plate warming When using the grill you can use the shelf below the grill pan to warm plates Do not put plates on the shelf when the grill burner is turned on and the grill pan is not in place The heat from the burner will damage the plates 13 Z B G 8 6 1 The grill ...

Страница 14: ... all at the same time You can use the base of the oven to warm plates If you are cooking more than one tray of similar items for example cakes or biscuits swap the trays around during cooking Or you can remove the top tray when the food is cooked and move the lower tray to the higher shelf to finish cooking Preheating You do not need to preheat the oven for casseroling and so on Preheat the oven f...

Страница 15: ...ended shelf positions are given in the cooking charts on pages 17 18 and 19 When cooking always try to leave at least one runner position between shelves to allow the heat to circulate properly You cannot use the shelf fitted with the metal plate in the top runner position When you only need to use one shelf you can store the other shelf above or below the one you are using where there is more spa...

Страница 16: ...ts the circulation of heat and will lead to extended cooktimes If you are using a roasting bag or cover chicken breast with foil be prepared to allow an extra 10 15 minutes for each 1 2kg 1lb When cooking large items such as turkeys the use of foil may be required to prevent the breast becoming dry before the rest of the bird is fully cooked Condensation Condensation may form on the oven This is q...

Страница 17: ...recommended shelf positions give the best results Put the dishes in the centre of the shelf You can change the gas marks and cooking times to suit your own tastes It is important to check that food is piping hot before serving Food Gas mark Shelf position Approximate cooking time Roasting meat Beef 5 4 Rare Medium Well Done 20 mins per kg 1 lb and 30 mins 25 mins per kg 1 lb and 25 mins 30 mins pe...

Страница 18: ...before cooking them The times given above are for open roasting in a preheated oven If you cover the food with foil or a lid allow an extra 10 15 minutes for each kg 1lb Yorkshire pudding large individual 7 7 2 2 25 30 mins 15 25 mins Cakes Christmas cake 230mm 9 Rich fruit cake 180mm 7 205mm 8 Madeira 180mm 7 Small cakes Scones Victoria sandwich 180mm 7 205mm 8 2 2 2 4 5 7 4 4 5 4 4 5 2 4 2 4 2 4...

Страница 19: ... on a metal plate or if plates are flat and have no rim underneath place on baking tray to cook Puddings Milk puddings Baked sponge pudding Baked custard 2 4 3 3 4 2 1 2 hours 45 60 mins 50 60 mins Yeast mixtures Bread 0 45kg 1lb loaves 0 90kg 2lb loaves Rolls and buns 8 8 8 3 3 2 30 40 mins 30 40 mins 10 20 mins Note You must soak dried beans then boil them in an open pan for 15 minutes before yo...

Страница 20: ...den brown Food preparation slow cooking Joints of meat and poultry l Do not cook meat joints over 2 7kg 6lb l Do not cook poultry over 2kg 4lb 8oz l Cook on the middle shelf of the oven or above l Cook stuffing separately l Cook for at least 6 hours l Only cook joints of pork if you can make sure by using a meat thermometer that the temperature inside the joint is at least 88o C l For good air cir...

Страница 21: ...l To prevent potato dishes from discolouring add lemon juice l Cook for up to 6 hours Milk puddings l Make the pudding in the usual way l For delicate puddings such as egg custard place the dish in a bain marie and cover the dish with tin foil l Cook for 2 4 hours Frozen foods Thaw thoroughly before cooking Thickening Toss meat in flour for casseroles Alternatively blend cornflour with water and a...

Страница 22: ...the end of cooking to prevent them from curdling Reheating Cool left over food quickly and then put it in the fridge Do not reheat food using the slow cook setting Reheat food in the usual way or in a microwave Only reheat food once 22 Z B G 8 6 1 Slow cooking ...

Страница 23: ...the function is complete It will then revert back to the dim mode To set the time of day Turn and hold the selector knob to The cook pot symbol is showing Adjust the time by turning the knob in either direction The selector knob will return to manual when you let go of it To use the countdown Turn the selector knob to countdown Turn the setting knob clockwise until the display shows the time you w...

Страница 24: ...u have to do is work through the steps below The clock will work out the rest for itself 1 Is the electricity supply on 2 Is the clock showing the correct time To adjust turn and hold the selector knob to and turn the setting knob in either direction 3 How long will the food take to cook Turn the selector knob to cook time Then turn the setting knob until the length of time you want the food to co...

Страница 25: ...n the chart gives an example of setting the automatic controls when the time is 9 00 am the food is to be cooked for 2 hours and the food is needed at 6 00 pm 1800 hours The clock will work out what time the oven must switch itself on and it will turn the oven off at the end Once the automatic sequence is finished there will be an alarm and the Auto symbol flashes to remind you that you need to se...

Страница 26: ...hes which require approximately the same cooking time Slight variations may be allowed by i placing foods in larger or smaller containers ii using more or less liquid iii cutting fruit or vegetables into larger or smaller pieces This will give longer or shorter cooking times respectively Further temperature adjustments can be made by placing the foods higher or lower in the oven as the top of the ...

Страница 27: ...t cloth When you remove parts of your oven for cleaning do not plunge them into water whilst they are very hot as this may damage the finish of the parts You must not remove the control knobs when cleaning the control panel The grill The grill pan grill pan handle and grid should be cleaned with hot soapy water Mild abrasives such as Jif may be used or for more stubborn marks use a scourer or a so...

Страница 28: ...en burner with aluminium foil to prevent it becoming blocked Do not use any cleaning products on the top sides and back of your oven The top sides and back of your oven are coated in a special material which helps to keep itself clean Follow these simple rules to maintain the appearance of the special finish Do not overfill dishes or they will boil over Do not use dishes too high in the oven If yo...

Страница 29: ...is presentably clean Some staining will remain Do not use any cleaning agents or scrapers on the inside of the oven Do not wash the special finish Cleaning between the outer and inner door glass You can remove the glass from the oven door if you need to To remove the outer glass 1 Open the oven door so you can get at the two cross head screws on the top of the oven door 2 Loosen these screws using...

Страница 30: ...and checking that the screw location holes line up 7 Hold the glass in place with one hand and replace the cross head screws into the location holes with the other hand 8 Tighten the screws using a pozidrive screwdriver Close the door Cleaning The Door Glass 30 Z B G 8 6 1 Care and cleaning To prevent damaging or weakening the door glass panels avoid the use of the following Household detergents a...

Страница 31: ...d on at the wall and allow the cooling fan to cool the oven down l Check that there is not a problem with your gas supply You can do this by making sure that other gas appliances such as your central heating or gas fire are working Problem Food is cooking too quickly or too slowly Check l Check that you are using the recommended gas marks and shelf positions See pages 17 18 and 19 Be prepared to a...

Страница 32: ...minate when cooking begins l If you have had your oven for some time you may need to replace the oven light bulb See page 33 Problem The timer does not work Check l Check that the timer instructions are being closely followed See page 23 Problem The oven or grill burner flame is unstable noisy Check l Check that the burner flames stabilise after a few minutes It may be that the appliance needs to ...

Страница 33: ...and remove the oven shelves l Pull the glass bulb cover towards you and then pull it off l Unscrew the bulb by turning it to the left l Fit a new bulb and then replace the glass bulb cover l Replace the oven shelves l Plug the oven back into the electricity supply l Re set the time of day The oven light bulb is not covered by the manufacturers guarantee 33 Z B G 8 6 1 Replacing an oven light bulb ...

Страница 34: ... service should be addressed to your local Zanussi Customer Service Centre Some Regional Electricity Companies are responsible for the servicing of cookers sold through their own retail outlets For service contact your local Electricity Showroom When you report a problem try to describe the nature of the fault Always give your ovens full name model and serial numbers which you can see when the ove...

Страница 35: ...you are invited to contact our Customer Care Department by letter or telephone as follows Customer Care Department Zanussi 55 77 High Street Slough Berkshire SL1 1DZ Tel 0870 5 727727 The Gas Consumers Council The Gas Consumers Council GCC is an independent organisation which protects the interests of gas users If you need advice you will find the telephone number in your local telephone directory...

Страница 36: ...ance Rc B S P Female Solid Pipe Right hand side of appliance above grill Behind control panel Rc B S P Female Electrical Rear of appliance at bottom left hand side 240V a c 50Hz Mains 3 core cable and moulded plug fused to 3amp GENERAL Automatic Oven Control Diehl Type 311 60 Pressure test point Top right hand corner behind fascia Solenoid valve Teddington SOVRBB01 IGNITION Spark Generator Flame S...

Страница 37: ...ice BS 6172 BS 5440 Part 2 and BS 6891 All British Standards must be Current Editions PROVISION FOR VENTILATION The room containing the appliance should have an air supply in accordance with BS 5440 Part 2 Current Edition All rooms require an openable window or equivalent and some rooms will require a permanent vent as well For room volumes up to 5m3 an air vent of 100cm2 is required For room volu...

Страница 38: ... Minimum 570 Maximum Solid Pipe Depth 560 Minimum N A Maximum Flexible Pipe Depth 575 Minimum N A Maximum NOTE Where a cupboard door with a handle is situated above the appliance we recommend a minimum clearance gap of 5mm between fascia top trim and door This oven unit may be used in a Built in or a Built under situation If the appliance is to be Built under a hob it is recommended that the hob b...

Страница 39: ... After installation please dispose of the packaging with due regard to the environment your local authority can arrange this NOTE It is imperative that the appliance is left in the base to protect both the appliance and the floor 5 Open Oven door fully 6 Rotate the hinge stirrups to there forward position see Fig 2 7 To remove the door clear the hinges by raising the door slightly whilst pulling t...

Страница 40: ...ure that the supply is isolated at this stage Connect flexible hose to the bayonet connector N B Two people will be required to carry out the lifting procedure Warning Do not attempt to lift this appliance by the handle 14 Lift the appliance into the cabinet making sure the hose and cable are not trapped Push the appliance as far back as it will go 15 Centralise and fix the appliance using the fou...

Страница 41: ...hdraw the fascia panel by moving it down over to disengage it from the top fixing lugs Take care not to lose the two rubber grommets from the timer NOTE The thermostat and grill discs will remain attached to the fascia panel When refitting the control knobs and bezels the drive pins on the rear of the bezel must first be located in the disc carrier The knob and spring can now be fitted onto the co...

Страница 42: ...her the plug or adapter or at the distribution board The appliance is supplied with 2 meters 6 5 ft of 5 ampere 3 core cable fitted with a moulded plug If this proves insufficient to allow the appliance to be plugged into the nearest supply socket the supply cable can be either i Replaced totally by a longer cable at least 0 75mm nominal cross sectional area 24 0 2 ii Extended by using a B E A B a...

Страница 43: ...which is GREEN and YELLOW must be connected to the terminal in the plug which is marked with the letter E or by the earth symbol or coloured GREEN or GREEN and YELLOW The wire which is coloured BLUE must be connected to the terminal which is marked with the letter N or coloured black The wire which is coloured BROWN must be connected to the terminal which is marked with the letter L or coloured RE...

Страница 44: ...he thermostat disconnect the pressure gauge and replace the test point plug Turn on gas supply and check for gas soundness NOTE The electrical supply must be connected in order to test the pressure 4 RE ASSEMBLE THE APPLIANCE 1 Re fit the fascia panel 2 Re fit the oven door 5 CHECKING THE GRILL 1 Place the grill pan under the grill burner 2 With the oven door open turn on the grill tap check that ...

Страница 45: ...tes 0 02 Turn the left hand knob to the Endtime position the time shown on the display is now the time of day with two minutes added on Rotate the right hand knob to add two minutes to this time to give a two minute delay Turn the left hand knob to the Automatic position to complete the programming sequence the clock now shows the time of day again with the auto neon glowing continuously Turn the ...

Страница 46: ...astic Costs incurred for calls to put right an appliance which is improperly installed or calls to appliances outside the United Kingdom Appliances found to be in use within a commercial environment plus those which are subject to rental agreements Products of Zanussi manufacture which are not marketed by Zanussi European Guarantee If you should move to another country within Europe then your guar...

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