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YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720

Page 35

DP-2010RN ver.05012003

SSSSS

ECTION

ECTION

ECTION

ECTION

ECTION

10:

10:

10:

10:

10: S

S

S

S

S

Y

YY

Y

YSTEM

STEM

STEM

STEM

STEM

M

M

M

M

M

AINTEN

AINTEN

AINTEN

AINTEN

AINTENANCE

ANCE

ANCE

ANCE

ANCE

7. Remove the internal bushings and o-rings
from the pump body by inserting a nonme-
tallic rod (larger than 1/4", smaller than
1/2") into the top of the pump body. Gently
tap to remove all bushings and o-rings out
the bottom of the pump body, figure 25.

8. Clean and inspect all components.
Replace if necessary.

9. Apply a light coat of non-soluble assembly
grease on all o-rings, bushings, and the
plunger shaft to prevent damage.

10. Install the body bushing into the bottom of
the pump body, figure 26.

11. Insert all other bushings, springs, and o-rings
in their respective sequence on the plunger shaft,
figure 26.

12. Carefully install assembly into the top of the
pump body, and screw the actuator assem-
bly onto the pump body. (Tighten firmly by
Hand ONLY)

13. Install the pump assembly on the inlet valve
assembly. (Tighten firmly by Hand ONLY).

14. Connect the 1/8" stainless steel tubing to
the pump body and 1/8" plastic tubing to the
diaphragm housing.

15. Open the isolation valve.

16. Adjust the stroke adjustment knob to its
original setting.

17. Pressure test the pump as previously
described for proper operation.

11.2 j

11.2 k

11.2 g

figure 25

figure 26

IMPOR

IMPOR

IMPOR

IMPOR

IMPORTTTTTANT NO

ANT NO

ANT NO

ANT NO

ANT NOTE:

TE:

TE:

TE:

TE:

Normal service generally requires only the
replacement of the o-rings and seal. A seal
repair kit (part number D3-0002) is available
from YZ.

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Содержание DynaPak DP-2010RN

Страница 1: ...DynaPak GasSampler S Y S T E M S U P P O R T M A N U A L DP 2010RN...

Страница 2: ...DP 2010RN INSTRUCTION OPERATING MANUAL Version 05012003...

Страница 3: ...ematic 6 Standard System Mounting 7 Standard System Connections 8 Optional DPS 2 Installation 9 Section 3 Sample Vessel Installation 11 Variable Pressure Constant Volume Cylinders 11 Variable Volume C...

Страница 4: ...rAdditional Help 39 Step by Step Resolution 39 Battery Power 40 Battery Power Troubleshooting Steps 40 Z 65 Counter Mode 41 Z 65 Counter Mode Troubleshooting Steps 41 Z 65 Timer Mode 42 Z 65 Timer Mod...

Страница 5: ...bat PDF format will be highlighted further in blue italic text indicating the copy retains a hyperlink to the referenced item Measurement units are listed in italic parenthesis text following their US...

Страница 6: ...tures below 32 F 0 C condition ing of the actuation gas supply may be required Where the actuation gas supply has a high water content and or a low hydrocarbon dew point addi tional actuation gas filt...

Страница 7: ...YZ differential pressure switch DPS 2 Maximum pressure for this option is 1500 psig This mode of operation is similar to the time based sampling mode except that the DPS 2 converts a differential pre...

Страница 8: ...0 800 and 1000 cc sizes Higher pressure models available by request SC Spun Vessel portable DOT approved 1800 psi maximum working pressure sample vessels Available in 300 500 and 1000 cc sizes KK 1 KK...

Страница 9: ...gure 1 provides interface between the Z 65 Electronic Controller and the Pump Pneumatic actuation Z 65 Controller figure 1 Provides control functions for the DynaPak Sampler in Proportional To Flow or...

Страница 10: ...88 5593 F 936 788 5720 Page 6 DP 2010RN ver 05012003 Rev 1 S S S S SECTION ECTION ECTION ECTION ECTION 2 2 2 2 2 S S S S SY Y Y Y YSTEM STEM STEM STEM STEM I I I I INST NST NST NST NSTALLA ALLA ALLA A...

Страница 11: ...ameters upstream see AGA 3 manual B The number of unobstructed straight pipe diameters downstream see AGA 3 manual A The number of unobstructed straight pipe diameters upstream see AGA 3 manual B The...

Страница 12: ...onents isolation valve bonnet assembly which might result in the valve stem being screwed out of the probe body This of course results in product at pipeline pressure being vented continually through...

Страница 13: ...re supply valve without ensuring that the equalization valve is open Failure to do so may damage the DPS 2 s internal components d Open the other supply valve e Close the equalization valve f Run the...

Страница 14: ...7303 P 936 788 5593 F 936 788 5720 Page 10 DP 2010RN ver 05012003 Rev 1 S S S S SECTION ECTION ECTION ECTION ECTION 2 2 2 2 2 S S S S SY Y Y Y YSTEM STEM STEM STEM STEM I I I I INST NST NST NST NSTALL...

Страница 15: ...sample cylinder 300cc and 500cc spun cylinders may also be installed in a vertical position Piping from the sampler dischage port to the sample vessel should be arranged so that liquid traps are not...

Страница 16: ...5593 F 936 788 5720 Page 12 DP 2010RN ver 05012003 S S S S SECTION ECTION ECTION ECTION ECTION 3 3 3 3 3 S S S S SAMPLE AMPLE AMPLE AMPLE AMPLE V V V V VESSEL ESSEL ESSEL ESSEL ESSEL I I I I INST NST...

Страница 17: ...ery time a sample is required either Proportional To Flow or Time SAFETY NO SAFETY NO SAFETY NO SAFETY NO SAFETY NOTES TES TES TES TES Always use extreme care when performing mainte nance on Sampling...

Страница 18: ...93 F 936 788 5720 Page 14 DP 2010RN ver 05012003 S S S S SECTION ECTION ECTION ECTION ECTION 4 4 4 4 4 S S S S SY Y Y Y YSTEM STEM STEM STEM STEM C C C C CONTR ONTR ONTR ONTR ONTROL OL OL OL OL E E E...

Страница 19: ...led by the host computer or output device that will give an input pulse to the Z 65 controller 1 Determine if the incoming input is either a dry contact or voltage pulse 2 If the input is a dry contac...

Страница 20: ...p displacement per stroke 1cc 2cc 4cc Number of turns open on the pump volume knob 3 6 12 6 Turn the counter dials to the appropriate num ber of pulses you want to count before the sample pump strokes...

Страница 21: ...ON ECTION ECTION ECTION ECTION 5 5 5 5 5 P P P P PR R R R ROGRAMMING OGRAMMING OGRAMMING OGRAMMING OGRAMMING FOR FOR FOR FOR FOR P P P P PR R R R ROPOR OPOR OPOR OPOR OPORTION TION TION TION TIONAL AL...

Страница 22: ...ON ECTION ECTION ECTION ECTION 5 5 5 5 5 P P P P PR R R R ROGRAMMING OGRAMMING OGRAMMING OGRAMMING OGRAMMING FOR FOR FOR FOR FOR P P P P PR R R R ROPOR OPOR OPOR OPOR OPORTION TION TION TION TIONAL AL...

Страница 23: ...e rate from step 1 3 2 0 9 6 8 7 1 3 2 5 4 0 9 1 6 7 8 5 4 12 400 18 36 60 9 13 27 45 3 6 4 9 18 9 15 30 300 200 100 Number of turns open on pump stroke knob sample pump displacement per stroke 1000 c...

Страница 24: ...AL AL AL AL T T T T TO O O O O T T T T TIME IME IME IME IME O O O O OPERA PERA PERA PERA PERATION TION TION TION TION 4 Turn mode switch 1 to on 5 Turn mode switch 2 to on 6 Turn mode switch 3 to on...

Страница 25: ...ECTION ECTION ECTION ECTION ECTION 6 6 6 6 6 P P P P PR R R R ROGRAMMING OGRAMMING OGRAMMING OGRAMMING OGRAMMING FOR FOR FOR FOR FOR P P P P PR R R R ROPOR OPOR OPOR OPOR OPORTION TION TION TION TIONA...

Страница 26: ...ECTION ECTION ECTION ECTION ECTION 6 6 6 6 6 P P P P PR R R R ROGRAMMING OGRAMMING OGRAMMING OGRAMMING OGRAMMING FOR FOR FOR FOR FOR P P P P PR R R R ROPOR OPOR OPOR OPOR OPORTION TION TION TION TIONA...

Страница 27: ...ample 12 400 18 36 60 9 13 27 45 3 6 4 9 18 9 15 30 300 200 100 Number of turns open on pump stroke knob sample pump displacement per stroke 1000 cc 500 cc 300 cc Sample cylinder volumes Sample rate m...

Страница 28: ...mp volume adjustment knob to the value used in the calculations in step 1 4 Turn mode switch 1 to on 5 Turn mode switch 2 to on 6 Turn mode switch 3 to off 7 Turn mode switch 4 to off 8 Press the test...

Страница 29: ...S S S S SECTION ECTION ECTION ECTION ECTION 7 7 7 7 7 P P P P PR R R R ROGRAMMING OGRAMMING OGRAMMING OGRAMMING OGRAMMING FOR FOR FOR FOR FOR P P P P PR R R R ROPOR OPOR OPOR OPOR OPORTION TION TION T...

Страница 30: ...S S S S SECTION ECTION ECTION ECTION ECTION 7 7 7 7 7 P P P P PR R R R ROGRAMMING OGRAMMING OGRAMMING OGRAMMING OGRAMMING FOR FOR FOR FOR FOR P P P P PR R R R ROPOR OPOR OPOR OPOR OPORTION TION TION T...

Страница 31: ...HANICAL S S S S SY Y Y Y YSTEM STEM STEM STEM STEM Overview The DynaPak mechanical system figure 18 are composed of the sample pump and filter regulator These components of the system are shown here a...

Страница 32: ...48 located on the top of the DP 2000 pump Adjustment is simple Turn the volume adjustment knob clockwise to increase the pump volume displacement per stroke or turn the volume adjustment knob counter...

Страница 33: ...Regulator refer to Appendix A page 49 is a stainless steel filtered regulator to supply the supply gas required to actuate the sample pump It is capable of providing actua tion pressure from pipeline...

Страница 34: ...Texas USA 77303 P 936 788 5593 F 936 788 5720 Page 30 DP 2010RN ver 05012003 S S S S SECTION ECTION ECTION ECTION ECTION 8 8 8 8 8 M M M M MECHANICAL ECHANICAL ECHANICAL ECHANICAL ECHANICAL S S S S S...

Страница 35: ...500 2160 psig 103 149 Bar 75 psig 5 2 Bar 3 Turn the stroke adjustment knob on the top of the pump counterclockwise to set the pump displacement at 4 cc stroke refer to Section 8 page28 4 Move all of...

Страница 36: ...Texas USA 77303 P 936 788 5593 F 936 788 5720 Page 32 DP 2010RN ver 05012003 S S S S SECTION ECTION ECTION ECTION ECTION 9 9 9 9 9 S S S S SY Y Y Y YSTEM STEM STEM STEM STEM O O O O OPERA PERA PERA P...

Страница 37: ...reventative maintenance schedule implemented should consider the application of the sampler Many of these considerations include the weather environment the condition of the actuation gas the product...

Страница 38: ...ing 5 Unscrew the pump body by hand from the inlet check valve assembly Separation at this point is recommended to maintain proper tubing location and alignment between the pump body and the probe bod...

Страница 39: ...dy bushing into the bottom of the pump body figure 26 11 Insert all other bushings springs and o rings in their respective sequence on the plunger shaft figure 26 12 Carefully install assembly into th...

Страница 40: ...e the four thumb screws cover plate and orange terminal connector 2 The battery is located in the lower left hand corner of the Z 65 controller assembly 3 Unclip the battery plug from the battery rece...

Страница 41: ...USA 77303 P 936 788 5593 F 936 788 5720 Page 37 DP 2010RN ver 05012003 S S S S SECTION ECTION ECTION ECTION ECTION 10 10 10 10 10 S S S S SY Y Y Y YSTEM STEM STEM STEM STEM M M M M MAINTEN AINTEN AINT...

Страница 42: ...USA 77303 P 936 788 5593 F 936 788 5720 Page 38 DP 2010RN ver 05012003 S S S S SECTION ECTION ECTION ECTION ECTION 10 10 10 10 10 S S S S SY Y Y Y YSTEM STEM STEM STEM STEM M M M M MAINTEN AINTEN AINT...

Страница 43: ...653 9435 T 1 936 788 5526 International Calls F 1 936 788 5720 Em Service yzhq com SAFETY NO SAFETY NO SAFETY NO SAFETY NO SAFETY NOTES TES TES TES TES Always use extreme care when performing mainte...

Страница 44: ...Power Troubleshooting Steps 1 Set the mode switches as follows figure 28 Position 1 2 and 3 on 2 Set the time switches to the 01 position figure 29 This will set the solenoid output rate to one actuat...

Страница 45: ...de switches as follows refer to figure 31 Position 1 and 3 on 2 and 4 off 2 Set the count switches to 00 to enter the diagnostic mode refer to figure 32 This mode enables the user to determine if the...

Страница 46: ...ress the test switch and hold A green LED should illuminate When the voltage pulse input is received at the count input ter 3 the red LED will turn on and off and the green LED will illuminate again T...

Страница 47: ...switches as follows figure 39 Position 1 and 2 on Position 3 and 4 off 2 Set the time dials to 00 to enter the diagnostic mode figure 40 3 This mode enables the operator to determine if the DPS is op...

Страница 48: ...solenoid fires When the counter display reads 999999 the test is complete Timer Range Setting There are two Z 65 models the Z 65 6 1 and Z 65 6 03 Each Z 65 timer has two ranges for the timer setting...

Страница 49: ...Setting x x minutes set the configuration jumper to the far left position factory setting figure 47 xx minutes set the configuration jumper to the center position figure 48 Mutual System Approved Fac...

Страница 50: ...936 788 5593 F 936 788 5720 Page 46 DP 2010RN ver 05012003 S S S S SECTION ECTION ECTION ECTION ECTION 11 11 11 11 11 S S S S SY Y Y Y YSTEM STEM STEM STEM STEM T T T T TR R R R ROUBLESHOO OUBLESHOO O...

Страница 51: ...Bushing Valve Spring Discharge Check P N A6 0018 P N C3 0006 Plunger Return P N B1 0051 Seal Spring Housing P N A5 1012 20 Micron Filter P N C4 0022 P N C3 0008 P N B1 0020 Inlet Screen P N C4 0006 I...

Страница 52: ...0002 P N A1 0113 Pneumatic Fitting Volume Adjustment Spring Volume Adjustment Detent Upper Diaphragm Housing P N B1 0051 P N C3 0005 P N B1 0030 Set Screw P N C0 0096 P N C0 0014 Cap Screw 6 Each O R...

Страница 53: ...A 77303 P 936 788 5593 F 936 788 5720 Page 49 DP 2010RN ver 05012003 A A A A APPENDIX PPENDIX PPENDIX PPENDIX PPENDIX A A A A A I I I I ILL LL LL LL LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TI...

Страница 54: ...3 0003 Pressure Gauge P N C3 0009 P N C3 0011 Lower Spring Lower Dart A3 0073 O Ring 012 Retaining Nut P N A5 1012 Seat P N A3 0072 Upper Dart P N A3 0071 Upper Spring P N C3 0010 P N A3 0070 Piston P...

Страница 55: ...ly Valve Seat P N A3 0063 P N A3 0062 P N A3 0095 Valve Handle P N A3 0155 P N C0 0099 P N Varies See Above Pressure Gauge Stainless Steel Set Screw Inlet Rupture Disc 1800 psi P N A3 0083 Rupture Dis...

Страница 56: ...UniValve Purge Valve Nut P N A3 0080 P N A3 0063 Valve Seat P N C6 1003 Ser 4608 P N 12 1006 Ser 0321 and Prior P N 12 1007 Ser 0322 0613 P N 12 1008 Ser 0614 4087 P N C6 1002 Ser 4088 Piston Washer P...

Страница 57: ...A USTRATIONS TIONS TIONS TIONS TIONS Optional DPS 2 Figure 55 P N C0 0005 Set Screw P N E0 5001 Magnet Diaphragm SS Hex Nut P N C0 0048 Qty 8 P N A6 0013 P N G2 0002 Cable Assembly 30 Ft Shrink Wrap S...

Страница 58: ...6 1 10 5 9 2 Repair Kit D3 0005 1 12 Z 65 200 Fuse Replacement Kit D3 0142 1 12 2 Fuses Per Kit Ref No Description Part No Qty Z 65 6 Controller Assembly 1 1 Model Z 65 6 1 F2 0001 Model Z 65 6 03 F2...

Страница 59: ...788 5720 Page 55 DP 2010RN ver 05012003 ATEX Rev A A A A APPENDIX PPENDIX PPENDIX PPENDIX PPENDIX A A A A A I I I I ILL LL LL LL LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS Z 65 Wiri...

Страница 60: ...Conroe Texas USA 77303 P 936 788 5593 F 936 788 5720 Page 56 DP 2010RN ver 05012003 A A A A APPENDIX PPENDIX PPENDIX PPENDIX PPENDIX A A A A A I I I I ILL LL LL LL LLUSTRA USTRA USTRA USTRA USTRATION...

Страница 61: ...for a particular purpose with respect to the product This limited warranty gives you specific legal rights You may have others which vary from state to state These remedies are not available outside o...

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