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4

DynaPak 2010N Gas Sampler

The DynaPak 2010N Sampler is a pipeline
mounted system which uses the pneumatically
operated, positive displacement DynaPak 2000N
pump, the Z-65 timer/controller, the YZ filter/
regulator and a low power solenoid valve to obtain
gas samples.  The 2010N provides three
modes of operation:

A. Time-based sampling  in this mode of
operation, the 2010N extracts a gas sample from
the pipeline at regular time intervals.  The volume
of the sample is set by the operator using the
volume adjustment feature of the DP-2000N
pump. The Z-65 controller operates as a recycling
timer, periodically energizing a low power solenoid
valve.  Energizing the solenoid valve allows actua-
tion gas to stroke the DP-2000N pump.  The rate
at which this occurs is a function of operator input.
Two 10 position switches are used to set the off
time interval.  The number of times the solenoid
output is activated is recorded by the onboard LCD
stroke indicator.

B. Time-based sampling  with the (Optional)
YZ differential pressure switch (DPS-2)
 this mode of operation is similar to the time-based
sampling mode, except that the DPS-2 converts a
differential pressure signal to an electrical signal
that the Z-65 timer uses to determine if flow is
present in the pipeline.  In effect, the DPS allows
the Z-65 timer to shut off when flow stops in the
pipeline, and when flow starts again, the ability to
start-up and resume operation.
NOTE: Maximum Pipeline Pressure 1500 psig.
using DPS-2

C. Proportional-to-flow sampling
in this mode of operation, the Z-65 counter
operates as a dividing counter.  The Z-65 counter
periodically energizes a low power solenoid valve.
As in the other two modes of operation, this allows
actuation gas to stroke the DP-2000N pump.  The
rate at which this occurs is a function of operator
input as well as the host computer or other device
that inputs pulses per volume metered.  The two
10-position switches on the Z-65 are used to set
the number of pulses the counter will count before
activating the solenoid output.  The number of
times the solenoid output is activated is recorded
by the onboard LCD stroke indicator.  Sample
volume is again controlled using the DP-2000N
volume adjustment knob.

In all three modes of operation, the Z-65 timer/
counter operates using a replaceable internal
battery pack.  The battery pack condition is
monitored by way of two indicator LEDs.  When
the battery pack needs replacement, the red LED
will illuminate when the solenoid output is
activated.  If the battery pack is good, the green
LED will illuminate when the solenoid is activated.

The External Power Option can be used in lieu
of the internal battery pack.  The External Power
Option (model # EPO-120) consists of an AC to
DC convertor and intrinsically safe barrier to
convert 120 VAC power to 28 VDC to operate the
controller without the use of the internal battery
pack.

The Solar Power Option would be used in lieu of
the internal battery pack.  The Solar Power
Option 
(model #SPO-12) consists of a 5 watt
solar panel with RM-12 charger regulator module
and internal 12V, 5 Amp hour battery pack.

3. Theory of Operation

Содержание DynaPak 2010N Series

Страница 1: ...DynaPak2010N SystemSupport Manual ANSI 900 Version05302001ATEXRev...

Страница 2: ...rantysetforthherein YZ sentireliabilityandthecustomer sexclusiveremedywillbereplacementoftheproduct s or atYZ soption YZ sreasonableefforttomaketheproductmeetthewarrantysetforthherein YZdisclaimsallot...

Страница 3: ...ning installation operation contact your YZ representative or YZ Customer Service at 936 788 5593 2 System Components The primary components of the DynaPak 2010N Sampling System are illustrated here 1...

Страница 4: ...sig using DPS 2 C Proportional to flow sampling in this mode of operation the Z 65 counter operates as a dividing counter The Z 65 counter periodically energizes a low power solenoid valve As in the o...

Страница 5: ...ch could cause aerosols or significant pressure drops 4 2 The sampler should not be located within the defined meter tube region AGA 3 manual A The number of unobstructed straight pipe diameters upstr...

Страница 6: ...CAUTION Incorrect operation of valves over tightening can result in damage to the valve components isolation valve bonnet assembly which might result in the valve stem being screwed out of the probe...

Страница 7: ...high pressure supply valve without ensuring that the equalization valve is open Failure to do so may damage the DPS 2 s internal components d Open the other supply valve e Close the equalization valve...

Страница 8: ...created 6 2 Variable volume constant pressure cylinder The free floating piston cylinder DuraSite may be installed in a horizontal position on an optional vessel rack Free floating piston cylinders sh...

Страница 9: ...b on the top of the pump counterclockwise to set the pump displacement at 4cc stroke 7 4 Move all of the mode switches on the Z 65 to their off positions 7 5 Move both timer counter dials to the 0 pos...

Страница 10: ...E The time 18 minutes above corresponds to the dial setting shown for the Z65 model with the timer range setting in the factory position jumper on the two left pins See section 12 4 Timer Range Settin...

Страница 11: ...on 8 6 Turn mode switch 3 to on 8 7 Turn mode switch 4 to off 8 8 Press the test button once to initiate the timer sequence 8 3 Adjust the pump volume adjustment knob to the value used in the calculat...

Страница 12: ...time 18 minutes above corresponds to the dial setting shown for the Z65 model with the timer range setting in the factory position jumper on the two left pins See section 12 4 Timer Range Setting 3 2...

Страница 13: ...on 9 6 Turn mode switch 3 to off 9 7 Turn mode switch 4 to off 9 8 Press the test button once to initiate the timer sequence NOTE For the Z 65 to operate the DP 2010N System a minimum pressure differ...

Страница 14: ...ng connections to the Z 65 terminal strip see illustration b Turn mode switch 1 to on c Turn mode switch 2 to off d Turn mode switch 3 to on e Turn mode switch 4 to off OR 10 3 If the input is a volta...

Страница 15: ..._______ 5 pulses volume metered pulses MMCF or pulses MCM e __________ 6 counter setting a x c x d x e b Example 1 English Gas Flow Units Example 2 Metric Gas Flow Units pumpdisplacement a 2cc 2cc sam...

Страница 16: ...e into the memory Sample pump displacement per stroke 1cc 2cc 4cc Number of turns open on the pump volume knob 3 6 12 NOTE If the calculated counter setting is less than 1 or greater than 99 the pulse...

Страница 17: ...DynaPak 2010N Version 05302001 ATEX Rev YZ Systems Inc 3101 Pollok Drive Conroe Texas USA 77303 P 936 788 5593 F 936 788 5720 17...

Страница 18: ...mp body d Screw the stroke adjustment knob all the way down to the 0 cc stroke setting e Unscrew the pump body by hand from the inlet check valve assembly Separation at this point is recommended to ma...

Страница 19: ...all o rings and bushings to prevent damage j Install the body bushing into the bottom of the pump body NOTE Apply a light coat of assembly grease on the plunger shaft prior to installation k Insert a...

Страница 20: ...te if the battery is low NOTE The solenoid must be connected to test the battery condition Battery condition cannot be tested with a volt meter Replacing a Depleted Battery 1 Remove the four thumb scr...

Страница 21: ...s for the DynaPak 2000N Series gas samplers Part Number Description Qty Location C4 0004 Filter element 1 see diagrams 3 and 4 D3 0002 DP 2000N pump seal kit 1 see diagrams 1 and 2 D3 0003 YZ filter r...

Страница 22: ...s sensing flow in the pipeline the green LED should illuminate If flow is not present the red LED should illuminate 12 3 LCD Stroke Indicator Test Mode A To test the stroke counter set the mode switch...

Страница 23: ...e factory position far left position 12 4 Timer Range Setting A There are two Z 65 models the Z 65 6 1 and Z 65 6 03 Each Z 65 timer has two ranges for the timer setting dials 1 Z 65 6 1 Range Setting...

Страница 24: ...minutes set the configuration jumper to the center position Note To obtain maximum battery life choose the longest solenoid stroke rate possible Mutual System Approved Factory factory positioned for 1...

Страница 25: ...he green LED will turn on and off and the red LED will illuminate again This will normally occur very quickly and give the appearance that the green LED blinks on when the pulse input is received and...

Страница 26: ...N B1 0020 Inlet Screen P N C4 0006 Inlet Check Valve Spring Guide Inlet Check Valve Spring O Ring 006 P N A5 1006 O Ring 012 P N A5 1108 O Ring 108 P N A1 0099 Male Connector 1 8 P X 1 8 T P N B1 0015...

Страница 27: ...ing P N B1 0051 P N C3 0005 P N B1 0030 Set Screw P N C0 0096 P N C0 0014 Cap Screw 6 Each O Ring 012 P N B1 0020 P N C0 0026 Inlet Screen P N C4 0006 P N C3 0008 P N C4 0022 20 Micron Filter Inlet Ch...

Страница 28: ...28 Diagram 3 YZ filter regulator assembled...

Страница 29: ...rt A3 0073 O Ring 012 Retaining Nut P N A5 1012 Seat P N A3 0072 Upper Dart P N A3 0071 Upper Spring P N C3 0010 P N A3 0070 Piston P N A3 0069 Piston Spring Spring Cap P N A3 0068 P N A3 0067 Bonnet...

Страница 30: ...less Steel Set Screw Inlet Rupture Disc 1800 psi P N A3 0083 Rupture Disc Retainer P N A3 0084 YZ Valve Body P N A3 0137 0 1000 PSI LinkPlus Model No C1 0005 0 2000 PSI LinkPlus Model No C1 0006 0 600...

Страница 31: ...P N E0 5001 Magnet Diaphragm SS Hex Nut P N C0 0048 Qty 8 P N A6 0013 P N G2 0002 Cable Assembly 30 Ft Shrink Wrap SS Bolt P N C0 0047 Qty 8 P N H2 0002 Qty 2 Magnet Support Body Diaphragm Body Diaph...

Страница 32: ...65 6 Controller Assembly 1 1 Model Z 65 6 1 F2 0001 Model Z 65 6 03 F2 0018 2 Battery Pack E3 2001 1 3 Stroke Counter Assembly G1 0001 1 4 Terminal Strip 6 Position H1 0001 1 5 BCD Switch E1 0001 2 6...

Страница 33: ...on 05302001 ATEX Rev YZ Systems Inc 3101 Pollok Drive Conroe Texas USA 77303 P 936 788 5593 F 936 788 5720 33 Diagram 8 Z 65 Installation Notes Wiring Control Documentation System Installation Notes a...

Страница 34: ...hould be closed The product connection is slowly broken in order to vent any trapped product After vessel removal all connections shouldbecheckedforleaksandthepre chargeandproduct valveportscappedtopr...

Страница 35: ...t Head YZ UniValve Purge Valve Nut P N A3 0080 P N A3 0063 Valve Seat P N C6 1003 Ser 4608 P N 12 1006 Ser 0321 and Prior P N 12 1007 Ser 0322 0613 P N 12 1008 Ser 0614 4087 P N C6 1002 Ser 4088 Pisto...

Страница 36: ...36 Notes...

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