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8.  Torque chassis mount bolt and muffler mount bolt 

to factory specifications.

9.  Torque header nuts to factory specifications.

10.  Install Yoshimura heat shield onto Yoshimura 

tailpipe using supplied heatshield bolts.

11.  It is recommended that the entire exhaust system 

be wiped down with rubbing alcohol to remove oil 
and fingerprints. This will help prevent tarnishing 
of the finish after the exhaust is heated up.

12.  Before starting motorcycle check for proper 

clearance between new exhaust system and rear 
suspension (i.e. rear brake, frame, shock spring, 
etc). If any problem is found, please carefully 
follow through the installation steps again. If 
problem still persists, please call Yoshimura 
technical department at (800)634-9166 / in CA 
(909) 628-4722 .

13.  Re-install number plate.

14.  Check for proper clearance between new exhaust 

system and number plate.

 

Note:  After starting motorcycle, it is normal for 
new exhaust system to smoke until oil residue 
burns off.

Installation Procedures:

Содержание Street 216600C250

Страница 1: ...your new Yoshimura exhaust depending on the application Read through all instructions before beginning installation Exhaust system can be extremely hot Let motorcycle cool down before beginning instal...

Страница 2: ...M8X60H 5 Large Washer 1 8MMWASHERL 6 Aluminum Insert 1 ALS 003 7 8mm x 30mm Flange Hex Bolt 1 M8X30H 8 Medium Exhaust Springs 2 RACE SPS 1 9 Muffler Mount Spacer 1 2166 SPCR 10 8mm Flange Nut 1 8MMNU...

Страница 3: ...st port gasket will be re used with the Yoshimura full system Inspect and replace if necessary 4 Install Yoshimura header using stock header nuts Do not torque at this point 5 Install muffler and tail...

Страница 4: ...the exhaust is heated up 12 Before starting motorcycle check for proper clearance between new exhaust system and rear suspension i e rear brake frame shock spring etc If any problem is found please ca...

Страница 5: ...QTY 1 Cone Cap 1 2 5mm x 10mm Button Head Bolt 5 3 Exhaust Tip 1 4 Spark Arrester 1 5 Muffler Assembly 1 RESEARCH DEVELOPMENT OF AMERICA INC 5420 DANIELS STREET SUITE A CHINO CA 91710 800 634 9166 90...

Страница 6: ...nd other fasteners tight as exhaust systems are susceptible to vibration damage 6 If you ride in coastal regions or areas that use salt to control ice and snow wipe the exhaust down after it cools to...

Страница 7: ...Yoshimura recommends on all race exhaust systems that all spring joints be safety wired Recommended wire type 304 316 stainless steel with a 032 diameter should be used YOSHIMURA EXHAUST LIMITED WARR...

Страница 8: ...nd double check all drawings and instructions 2 Make sure muffler clamps are installed correctly refer to instructions diagram On many models there is a right and wrong way to install Also verify part...

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