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FORM 160.52-M2

YORK INTERNATIONAL

3

VSD OIL PUMP GENERAL INFORMATION – MOD D CHILLERS

VSD OIL PUMP STYLE VARIATIONS

INPUT VOLTAGE RANGE

VSOP DRIVE PART

MAXIMUM OUTPUT

NUMBER

RATING

208 VAC / 60 Hz

024-30468-001

220 VAC / 60 Hz

230 VAC / 60 Hz

8.4  Amps

240 VAC / 60 Hz
380 VAC / 50 Hz

024-30468-002

440 VAC / 60 Hz

400 VAC / 50 Hz

4.2  Amps

415 VAC / 50 Hz
460 VAC / 60 Hz
575 VAC / 60 Hz*

* 575 Volt unit requires step-down transformer to supply 460 VAC to VSOP drive.

VSD OIL PUMP DRIVE OVERVIEW

The new YORK Variable Speed Oil Pump Drive (VSOP
Drive) is an air-cooled, transistorized, PWM inverter in a
very compact package. The VSOP drive has the same
four major components that most AC motor drives have:
pre-charge, rectifiers, DC bus, and the inverter. The VSOP
drive is not repairable, but is simply replaced if it fails.

The VSOP Drive has been added to Model “D” YK
Chillers to replace the mechanical valve system used in
the past to regulate oil pressure. This new system will
improve bearing lubrication by providing a higher oil pres-
sure during the pre-lube cycle, and provide a method of
regulating oil pressure to a specific programmed value
during the run time of the compressor.

Chillers manufactured before June of 1997 or a MOD
“C” YK chiller will require an EPROM upgrade for the
Microcomputer Control Center, and the logic board must
be changed to use the VSOP drive option. The follow-
ing EPROM version is required: C.02F.16 (Part Num-
ber 031-01431-002) for the standard chiller. Version
C.02T.16 (Part Number 031-01431-003) will be avail-
able for Remote Chiller Communications applications.
The Micro Board will change from a 031-01065-001 to
a 031-01065-002.

Chillers manufactured after June of 1997 will have the
above software EPROMs installed in the Microcom-
puter Control Center.

Chillers with a VSD on the compressor will have the
correct software for the VSOP drive if the software is
a version C.YKV.06.02 or later.

These EPROMs have the following operational enhance-
ments that revise Service Manual 160.49-M2 as follows:

KNOWN PROBLEMS

Early version of VSOP drive software did not work
properly with a YORK chiller. To verify the software
version on the VSOP drive, do the following: Open the
enclosure door and look for the VSOP drive in the up-
per right hand corner. In the center of the control board,
locate the square chip, approximately one square inch.
On this chip is a label. If the label has C13.XX on it, or
a lower number, the VSOP drive should be replaced.

A few of the VSOP drives have demonstrated a sensi-
tivity to line voltage disturbances, such that  is caused
by the switching of power factor correction capacitors.
These line voltage disturbances cause the DC bus volt-
age to exceed a safe limit for an extremely short period
of time. New VSOP drives have a 50 msec. timer placed
on the high DC bus voltage shutdown. If you suspect
this is your problem, verify the software version as stated
in the previous paragraph. The software version that
contains this fix is a C30.2A. These drives will be avail-
able sometime in July of 1999.

SOFTWARE
VERSION
C30.1B

00131VIP

Содержание YK

Страница 1: ...MODEL YK MODEL D E CENTRIFUGAL LIQUID CHILLERS SERVICE INSTRUCTIONS VARIABLE SPEED OIL PUMP DRIVE Supersedes Nothing Form 160 52 M2 899 00130VIP...

Страница 2: ...SOP DRIVE 11 Oil Pump Drive Status LED 11 VSOP Drive Okay Relay 11 Auto Resettable Shutdowns 11 Non Auto Resettable Shutdowns 12 TROUBLESHOOTING GUIDE 13 DRIVE REPLACEMENT INSTRUCTIONS 14 MOST FREQUEN...

Страница 3: ...r the standard chiller Version C 02T 16 Part Number 031 01431 003 will be avail able for Remote Chiller Communications applications The Micro Board will change from a 031 01065 001 to a 031 01065 002...

Страница 4: ...Z PRS XX XPSID MICROCOMPUTER CONTROL CENTER OPERATION The Microcomputer Control Center maintains desired system oil pressure by controlling the speed of the oil pump The speed at which the oil pump ru...

Страница 5: ...LOSE REFRIGERANT LEVEL OPEN OIL PUMP VSD SPEED CONTROL 3R 1M 2 1 HTR J10 1 2 3 J2 2 J2 1 J2 3 REFRIGERANT LEVEL CONTROL BOARD OIL PUMP VARIABLE SPEED DRIVE PWM RUN V 3R 1 J4 2 J4 1 J3 2 J5 1 J1 2 12 V...

Страница 6: ...ultiples of 0 3 seconds over the range of 0 3 to 2 7 seconds by programming a MULTIPLIER value of 1 through 9 The program multiplies this value by 0 3 to produce pe riods over the range of 0 3 to 2 7...

Страница 7: ...PUMP VARIABLE SPEED DRIVE LD04377 12 VDC 0VDC OFF TIME ON TIME OFF ON 12 VDC 0 VDC 12 VDC 0 VDC OFF ON OFF ON OFF ON OFF ON 0 7 SEC 0 52 SEC 0 35 SEC 0 17 SEC 25 0 Hz 33 5 Hz 42 5 Hz 51 0 Hz 60 0 Hz O...

Страница 8: ...oil pump speed control perform the following 1 This procedure assumes VSOP drive operation has been selected using the procedure below under Programming 2 Using Access Code 1 3 8 0 enter Program Mode...

Страница 9: ...01065 002isrequiredonallVSOPdriveapplications STANDBY LUBRICATION To maintain oil seal integrity while the chiller is shut down the oil pump is turned on for 2 minutes every 24 hours if the chiller ha...

Страница 10: ...5 minute SYSTEM COASTDOWN op SAFETY SHUTDOWNS eration is performed when power is restored During the SYSTEM COASTDOWN the oil pump runs If configured for AUTO RESTART AFTER POWER FAILURE a SYSTEM COAS...

Страница 11: ...tdown will auto reset If the shutdown is of the type that will auto reset the drive okay relay will close the contacts when the fault has cleared If the shutdown is not of the type that will auto rese...

Страница 12: ...the cur rent is increased at 4 3 amps a shutdown will occur in 40 seconds The VSOP drive will restart when input power is re moved for 30 seconds and reapplied Possible Problems Something maybe bindin...

Страница 13: ...on the 1 Measure voltage between 1 a If 0 VAC is measured Microcomputer Control Center terminal 1on the VSOP drive replace VSOP drive reads OIL PUMP DRIVE and Ground 1 b If 115 VAC is measured AUTOST...

Страница 14: ...1 Refer to the second paragraph autostart everyday at the same time under Known Problems on Page 3 The oil pump motor rotation 1 Reverse two of the wires on is reverse M1 M3 of the VSOP drive DRIVE R...

Страница 15: ...FORM 160 52 M2 YORK INTERNATIONAL 15 LD04378 OR FIG 3 SYSTEM WIRING DIAGRAM...

Страница 16: ...ng start up by gradually turn ing on SCR s connected to the input line Inrush current is reduced since the voltage applied to the motor is reduced This method of controlling a motor has no effect on t...

Страница 17: ...ore Part Center with the following part number WAEXRK01 Yes this is a real YORK part number and the last two digits are zero one Operation of the RKU is covered in Form 160 00 NO7 VSOP DRIVE 230 VAC U...

Страница 18: ...drive used in the Mod E YK chiller is the same as the VSOP drive used in the Mod D YK chiller described on pages 3 thru 17 Refer to pages 3 thru 17 for detailed information about fault messages and t...

Страница 19: ...t of normally open contacts These contacts are open when the VSOP drive is in a faulted condition These contacts are driven closed when the VSOP drive condition is okay The contacts are connected betw...

Страница 20: ...ashing RED on the VSOP drive Status display on the 1 Measure voltage between 1 a If 0 VAC is measured Microcomputer Control Center terminal 1 on the VSOP drive replace VSOP drive reads OIL PUMP DRIVE...

Страница 21: ...hould run at 60 Hz If the oil pressure does not increase replace the VSOP drive 3 Remove the wire from J20 1 on the micro board Connect a 10K resistor to J20 1 and 12V supply Program the oil pump for...

Страница 22: ...3 SPEED COMMAND START STOP 12VDC MICRO BOARD J19 J20 6 PWM V EN OIL PUMP VSD I O BOARD TB3 J1 6 70 TB3 1 70 1 OIL VARIABLE SPEED PUMP DRIVE CONTACTS OPEN LINE DRIVE OKAY RELAY OPEN ON FAULT FIG 4 OIL...

Страница 23: ...FORM 160 52 M2 YORK INTERNATIONAL 23...

Страница 24: ...P O Box 1592 York Pennsylvania USA 17405 1592 Subject to change without notice Printed in USA Copyright by York International Corporation 1999 ALL RIGHTS RESERVED Form 160 52 M2 899 Supersedes Nothing...

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