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JOHNSON CONTROLS

3

FORM 160.69-NM4 

ISSUE DATE: 9/30/2020

ASSOCIATED LITERATURE

MANUAL DESCRIPTION

FORM NUMBER

Installation Checklist and Request for Start-Up 

160.69-CL1

Start-Up Checklist

160.69-CL2

Unit Installation

160.69-N3

Shipping Damage Claim Policy

50.15-NM

Field Control Modifications Wiring Diagram

160.69-PW2

Remote Motor Starter Specifications

160.69-PW4

Wiring Diagram - with OptiView Control Center and Electro-Mechanical Starter

160.69-PW7

Wiring Diagram - with OptiView Control Center and Medium Voltage Variable Speed Drive

160.69-PW8

Wiring Diagram - with OptiView Control Center and Unit Mounted LVVSD or Floor Mounted MVVSD

160.69-PW9

All Products - Replacement Parts Electrical Connectors

50.20-RP1

All Products - Replacement Parts Fittings

50.20-RP2

CHANGEABILITY OF THIS DOCUMENT

In complying with Johnson Controls’ policy for contin-

uous product improvement, the information contained 

in this document is subject to change without notice. 

Johnson Controls makes no commitment to update 

or provide current information automatically to the 

manual or product owner. Updated manuals, if appli-

cable, can be obtained by contacting the nearest John-

son Controls Service office or accessing the Johnson 

Controls Knowledge Exchange website at https://docs-

johnsoncontrols-uat.fluidtopics.net/chillers/home.

It is the responsibility of rigging, lifting, and operating/ 

service personnel to verify the applicability of these 

documents to the equipment. If there is any question 

regarding the applicability of these documents, rig-

ging, lifting, and operating/service personnel should 

verify whether the equipment has been modified and 

if current literature is available from the owner of the 

equipment prior to performing any work on the chiller.

AFFECTED PAGES

DESCRIPTION

3

Conditioned Based Maintenance information added

REVISION NOTES

Revisions made to this document are indicated in the following table. These revisions are to technical information, 

and any other changes in spelling, grammar, or formatting are not included.

CONDITIONED BASED MAINTENANCE

Traditional chiller maintenance is based upon assumed 

and generalized conditions. In lieu of the traditional 

maintenance program, a Johnson Controls YORK 

Conditioned Based Maintenance (CBM) program can 

be substituted. This CBM service plan is built around 

the specific needs for the chiller, operating conditions, 

and annualized impact realized by the chiller. Your lo-

cal Johnson Controls Branch can propose a customized 

Planned Service Agreement that leverages real time 

and historical data, delivering performance reporting, 

corrective actions required and data enabled guidance 

for optimal operation and lifecycle assurance. The pro-

gram will include fault detection diagnostics, operation 

code statistics, performance based algorithms and ad-

vance rules based rationale delivered by the Johnson 

Controls Connected Equipment Portal.

Содержание YD

Страница 1: ...BLY FOR FORM 3 AND 7 SHIPMENT MODEL YD CHILLERS MOD C WITH OPTIVIEW CONTROL CENTER CENTRIFUGAL LIQUID CHILLERS SERVICE INSTRUCTIONS Supersedes 160 69 NM4 1215 Form 160 69 NM4 920 Issue Date September...

Страница 2: ...this document and any referenced materials This in dividual shall also be familiar with and comply with all applicable industry and governmental standards and regulations pertaining to the task in que...

Страница 3: ...gging lifting and operating service personnel to verify the applicability of these documents to the equipment If there is any question regarding the applicability of these documents rig ging lifting a...

Страница 4: ...z 5 for 50 Hz MODEL CONDENSER CODE LB LC LC LE L2 L3 L4 L5 MB MC MD M2 M3 M4 BB BC BD BE B2 B3 B4 B5 CB CC CD C2 C3 C4 DB DC DD DE D2 D3 D4 D5 EB EC ED EE E2 E3 E4 E5 FB FC FD FE F2 F3 F4 F5 KB KC KD...

Страница 5: ...System Piping 18 FIGURE 11 Re Assembly 19 FIGURE 12 Variable Speed Drive Bracket 20 FIGURE 13 VSD Bracket Installed 20 FIGURE 14 Variable Speed Drive Rigging 21 LIST OF TABLES TABLE 1 Dimensions K Com...

Страница 6: ...JOHNSON CONTROLS 6 FORM 160 69 NM4 ISSUE DATE 9 30 2020 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 7: ...tial with the compressors is left on them and all conduit is left on the shells All openings on the compressors and shells are closed and charged with dry nitrogen 5 to 7 PSIG Miscellaneous packaging...

Страница 8: ...ived Each unit should be checked on the trailer or rail car when received before unloading for any visible signs of damage Any damage or signs of possible damage must be reported to the transportation...

Страница 9: ...JOHNSON CONTROLS 9 FORM 160 69 NM4 ISSUE DATE 9 30 2020 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 10: ...14 10 4 521 15 3 4 648 C 2 8 813 2 8 813 2 11 1 2 902 3 5 1 041 3 9 1 143 3 9 1 143 4 0 1 219 4 0 1 219 D 2 5 1 2 749 2 5 1 2 749 2 5 1 2 749 2 8 813 3 1 1 2 953 3 1 1 2 953 3 1 1 2 953 3 4 1 016 E 18...

Страница 11: ...4 ISSUE DATE 9 30 2020 UNIT DIMENSIONS Figure 3 DIMENSIONS K COMPRESSOR UNITS FT IN MM Refer to Table 1 on page 10 for specific dimensions based on Evaporator Condensor shell combinations M LOW VOLTAG...

Страница 12: ...4 3 231 3 851 1 747 7 086 3 214 8 966 4 067 5 520 2 504 8 755 3 971 N 7 088 3 215 3 604 1 635 7 244 3 286 9 319 4 227 5 758 2 612 9 320 4 227 E 10 692 4 849 6 554 2 973 13 316 6 039 14 334 6 501 9 502...

Страница 13: ...980 N3 22000 48400 N4 22800 50160 EB 37200 81840 EC 38900 85580 ED 40600 89320 E2 33400 73480 E3 34500 75900 E4 35600 78320 SHELL CODE WEIGHT KGS FB 41500 91300 FC 43200 95040 FD 44800 98560 F3 37600...

Страница 14: ...41360 B5 19700 43340 CB 28900 63580 CC 30400 66880 CD 32500 71500 C2 23100 50820 C3 25400 55880 C4 27800 61160 DB 31400 69080 DC 32900 72380 DD 34300 75460 SHELL CODE WEIGHT KGS DE 35100 77220 D2 271...

Страница 15: ...JOHNSON CONTROLS 15 FORM 160 69 NM4 ISSUE DATE 9 30 2020 LD19865 Condenser Figure 5 150 DESIGN CONDENSER NO HOT GAS BYPASS...

Страница 16: ...t orienta tion is necessary for proper fit 3 Install discharge nozzle onto condenser heat ex changer connection using the proper gaskets and hardware Verify that the discharge pipe is level in both di...

Страница 17: ...14 5DA 1000 7 300 3 318 DA 1000 6 800 3 091 5DB 1100 7 300 3 318 DB 1100 6 800 3 091 PREMIUM EFFICIENCY MOTORS 60 HERTZ 50 HERTZ MOTOR CODE HP WEIGHT WEIGHT MOTOR CODE HP WEIGHT WEIGHT LBS KGS LBS KGS...

Страница 18: ...00 3 091 5DB 1100 7 300 3 318 DC 1200 7 050 3 205 5DC 1200 7 300 3 318 DD 1300 7 300 3 318 5DD 1300 7 300 3 318 DE 1400 7 300 3 318 5DE 1400 7 500 3 409 DF 1500 7 500 3 409 5DF 1500 7 500 3 409 5DG 16...

Страница 19: ...igerant liquid piping beneath the evaporator and condenser Be sure the fill piece orifice plate gaskets and hardware are properly installed Figure 8 LIQUID LINE RE ASSEMBLY LD09435a 8 Tighten all hard...

Страница 20: ...Y LD09430 Compressor 2 Compressor 1 Motor Isolation Valve with Actuator CONDENSER EVAPORATOR VSOP Panel Compressor Support Oil Drain Line Flexible Metal Braided Oil Drain Line O Ring O Ring O Ring O R...

Страница 21: ...e The Variable Speed Drive will be shipped with glycol in the cooling system The Variable Speed Drive coolant must be changed to the inhibitor provided with the shipped loose items prior to starting t...

Страница 22: ...Field Con trol Modifications Form 160 69 PW2 5 Re connect all unit wiring and harnesses refer to Unit Wiring and Field Control Modifications Form 160 69 PW2 LD19864 Lifting Holes Lifting Holes Figure...

Страница 23: ...lsius multiply by 5 9 or 0 5556 Example 10 0 F range x 0 5556 5 6 C range Table 10 SI METRIC CONVERSION MEASUREMENT MULTIPLY ENGLISH UNIT BY FACTOR TO OBTAIN METRIC UNIT Capacity Tons Refrigerant Effe...

Страница 24: ...ennsylvania USA 17349 1 800 524 1330 Subject to change without notice Printed in USA Copyright by Johnson Controls 2020 www johnsoncontrols com ALL RIGHTS RESERVED Form 160 69 NM4 920 Issue Date Septe...

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