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JOHNSON CONTROLS

16

FORM 160.69-NM4 

ISSUE DATE: 9/30/2020

 

RE-ASSEMBLY

The following is a step-by-step procedure to be used to 

assemble the chiller. Refer to 

Installation Instruction 

(Form 160.69-N3)

 for other instructions.

Form 7 Shipment

1.  Locate the evaporator and condenser shells in 

their final position. 

(See

 

Figure 2 on page 8

)

2.  Bolt the tube sheets together as shown in 

Figure 

2 on page 8. 

Note that the outside surfaces of 

the tube sheets must be flush. 

FORM 3 AND FORM 7 SHIPMENT

1.  Level the shells in both directions. The longitudi-

nal alignment of the shell should be checked by 

placing a level on the top of the shell, next to the 

discharge connection. The transverse alignment 

should be checked by placing a level on the tops 

of both end sheets. Refer to 

Installation Instruc-

tion (Form 160.69-N3)

 for additional instructions 

to level the unit. After the shell is leveled, wedge 

and shim each corner of the shell to solidly sup-

port it while assembling the other parts.

2.  Discharge lines and suction lines should be sten-

ciled as "Drive #1" or "Drive #2". Correct orienta-

tion is necessary for proper fit. 

3.  Install discharge nozzle onto condenser heat ex-

changer connection using the proper gaskets and 

hardware. Verify that the discharge pipe is level in 

both directions. Install discharge isolation valve 

n top of discharge pipe using proper gaskets and 

hardware. Please note that the actuator valve uti-

lizes o-rings instad of a flat gasket. If utilizing any 

oil on the o-ring, it's recommended that you use 

York "K" oil. See discharge line weight in 

Table 8 

on page 18

.

4.  Lift a compressor/motor assembly and remove the 

packing materials (refer to 

Figure 6 on page 16 

for rigging). Carefully lower the compressor/mo-

tor assembly on to the supports on the condenser 

discharge valve.  Fasten with the proper hardware. 

Do not tighten the bolts until all connections are 

made to the compressor.

5.  Install suction line nozzle onto evaporator heat 

exchanger connection using the proper gaskets 

and hardware. See discharge line weight in 

Table 

8 - Suction/Discharge Piping on page 18

TABLE 6 - 

COMPESSOR WEIGHTS

COMPRESSOR

ASSEMBLY

WEIGHT 

LBS.

WEIGHT 

KGS

K1

364-53357-201

4100

9020

K2

364-53362-201

4200

9240

K3

364-53348-201

6100

13420

K4

364-53349-201

6400

14080

K7

364-53350-201

8100

17820

FIGURE 6 - 

RIGGING –  DRIVELINE ASSEMBLY

   LD19863a

Содержание YD

Страница 1: ...BLY FOR FORM 3 AND 7 SHIPMENT MODEL YD CHILLERS MOD C WITH OPTIVIEW CONTROL CENTER CENTRIFUGAL LIQUID CHILLERS SERVICE INSTRUCTIONS Supersedes 160 69 NM4 1215 Form 160 69 NM4 920 Issue Date September...

Страница 2: ...this document and any referenced materials This in dividual shall also be familiar with and comply with all applicable industry and governmental standards and regulations pertaining to the task in que...

Страница 3: ...gging lifting and operating service personnel to verify the applicability of these documents to the equipment If there is any question regarding the applicability of these documents rig ging lifting a...

Страница 4: ...z 5 for 50 Hz MODEL CONDENSER CODE LB LC LC LE L2 L3 L4 L5 MB MC MD M2 M3 M4 BB BC BD BE B2 B3 B4 B5 CB CC CD C2 C3 C4 DB DC DD DE D2 D3 D4 D5 EB EC ED EE E2 E3 E4 E5 FB FC FD FE F2 F3 F4 F5 KB KC KD...

Страница 5: ...System Piping 18 FIGURE 11 Re Assembly 19 FIGURE 12 Variable Speed Drive Bracket 20 FIGURE 13 VSD Bracket Installed 20 FIGURE 14 Variable Speed Drive Rigging 21 LIST OF TABLES TABLE 1 Dimensions K Com...

Страница 6: ...JOHNSON CONTROLS 6 FORM 160 69 NM4 ISSUE DATE 9 30 2020 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 7: ...tial with the compressors is left on them and all conduit is left on the shells All openings on the compressors and shells are closed and charged with dry nitrogen 5 to 7 PSIG Miscellaneous packaging...

Страница 8: ...ived Each unit should be checked on the trailer or rail car when received before unloading for any visible signs of damage Any damage or signs of possible damage must be reported to the transportation...

Страница 9: ...JOHNSON CONTROLS 9 FORM 160 69 NM4 ISSUE DATE 9 30 2020 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 10: ...14 10 4 521 15 3 4 648 C 2 8 813 2 8 813 2 11 1 2 902 3 5 1 041 3 9 1 143 3 9 1 143 4 0 1 219 4 0 1 219 D 2 5 1 2 749 2 5 1 2 749 2 5 1 2 749 2 8 813 3 1 1 2 953 3 1 1 2 953 3 1 1 2 953 3 4 1 016 E 18...

Страница 11: ...4 ISSUE DATE 9 30 2020 UNIT DIMENSIONS Figure 3 DIMENSIONS K COMPRESSOR UNITS FT IN MM Refer to Table 1 on page 10 for specific dimensions based on Evaporator Condensor shell combinations M LOW VOLTAG...

Страница 12: ...4 3 231 3 851 1 747 7 086 3 214 8 966 4 067 5 520 2 504 8 755 3 971 N 7 088 3 215 3 604 1 635 7 244 3 286 9 319 4 227 5 758 2 612 9 320 4 227 E 10 692 4 849 6 554 2 973 13 316 6 039 14 334 6 501 9 502...

Страница 13: ...980 N3 22000 48400 N4 22800 50160 EB 37200 81840 EC 38900 85580 ED 40600 89320 E2 33400 73480 E3 34500 75900 E4 35600 78320 SHELL CODE WEIGHT KGS FB 41500 91300 FC 43200 95040 FD 44800 98560 F3 37600...

Страница 14: ...41360 B5 19700 43340 CB 28900 63580 CC 30400 66880 CD 32500 71500 C2 23100 50820 C3 25400 55880 C4 27800 61160 DB 31400 69080 DC 32900 72380 DD 34300 75460 SHELL CODE WEIGHT KGS DE 35100 77220 D2 271...

Страница 15: ...JOHNSON CONTROLS 15 FORM 160 69 NM4 ISSUE DATE 9 30 2020 LD19865 Condenser Figure 5 150 DESIGN CONDENSER NO HOT GAS BYPASS...

Страница 16: ...t orienta tion is necessary for proper fit 3 Install discharge nozzle onto condenser heat ex changer connection using the proper gaskets and hardware Verify that the discharge pipe is level in both di...

Страница 17: ...14 5DA 1000 7 300 3 318 DA 1000 6 800 3 091 5DB 1100 7 300 3 318 DB 1100 6 800 3 091 PREMIUM EFFICIENCY MOTORS 60 HERTZ 50 HERTZ MOTOR CODE HP WEIGHT WEIGHT MOTOR CODE HP WEIGHT WEIGHT LBS KGS LBS KGS...

Страница 18: ...00 3 091 5DB 1100 7 300 3 318 DC 1200 7 050 3 205 5DC 1200 7 300 3 318 DD 1300 7 300 3 318 5DD 1300 7 300 3 318 DE 1400 7 300 3 318 5DE 1400 7 500 3 409 DF 1500 7 500 3 409 5DF 1500 7 500 3 409 5DG 16...

Страница 19: ...igerant liquid piping beneath the evaporator and condenser Be sure the fill piece orifice plate gaskets and hardware are properly installed Figure 8 LIQUID LINE RE ASSEMBLY LD09435a 8 Tighten all hard...

Страница 20: ...Y LD09430 Compressor 2 Compressor 1 Motor Isolation Valve with Actuator CONDENSER EVAPORATOR VSOP Panel Compressor Support Oil Drain Line Flexible Metal Braided Oil Drain Line O Ring O Ring O Ring O R...

Страница 21: ...e The Variable Speed Drive will be shipped with glycol in the cooling system The Variable Speed Drive coolant must be changed to the inhibitor provided with the shipped loose items prior to starting t...

Страница 22: ...Field Con trol Modifications Form 160 69 PW2 5 Re connect all unit wiring and harnesses refer to Unit Wiring and Field Control Modifications Form 160 69 PW2 LD19864 Lifting Holes Lifting Holes Figure...

Страница 23: ...lsius multiply by 5 9 or 0 5556 Example 10 0 F range x 0 5556 5 6 C range Table 10 SI METRIC CONVERSION MEASUREMENT MULTIPLY ENGLISH UNIT BY FACTOR TO OBTAIN METRIC UNIT Capacity Tons Refrigerant Effe...

Страница 24: ...ennsylvania USA 17349 1 800 524 1330 Subject to change without notice Printed in USA Copyright by Johnson Controls 2020 www johnsoncontrols com ALL RIGHTS RESERVED Form 160 69 NM4 920 Issue Date Septe...

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