York YCIV 0157-0397 60Hz Скачать руководство пользователя страница 7

FORM 201.23-CL1 (309)

JOHNSON CONTROLS 

7

PanEL CHECkS  

(POWER On – BOtH SYStEm SWItCHES “OFF”)

You are about to turn power on to this 

machine.  Safety is Number One!  Only 

qualified individuals are permitted to 

service  this  product.    The  qualified 

individual furthermore is to be knowl-

edgeable  of,  and  adhere  to,  all  safe 

work  practices  as  required  by  NEC, 

OSHA, and NFPA 70E.  Proper per-

sonal protection is to be utilized where 

and when required.  

1.  Assure the chiller OFF/ON UNIT switch at the 

bottom of the keypad is OFF. 

2.  Apply 3-phase power to the chiller.  Turn ON the 

optional  panel  circuit  breaker  if  supplied. The 

customer’s disconnection devices can now be set 

to ON.  

3.  Verify the control panel display is illuminated.
4.  To prevent the compressors from starting, assure 

that  the  system  switches  under  the  SYSTEM 

SWITCHES key are in the OFF position. 

5.  Verify that the voltage supply corresponds to the 

unit requirement and is within the limits given in 

the Technical Data Section of IOM.  

6.  Ensure the heaters on each compressor are on us-

ing a clamp-on ammeter.   Heater current draw is 

approx. 3A.  

7.  Verify the “Factory Set” Overload Potentiometers 

on the VSD Logic Board are set correctly.  Press the 

VSD DATA key and using the arrow keys, scroll to 

the compressor overload settings. Verify the “Fac-

tory Set” overload potentiometer(s) on the VSD 

logic board are set correctly.  In the unlikely event 

that they are not set correctly, adjust the potenti-

ometers until the desired values are achieved.

The VSD is powered up and live. High 

voltage exists in the area of the cir-

cuit board on the bus bars, VSD Pole 

Assemblies,  and  wiring  to  the  input 

inductor.

Adjust the potentiometers, if needed, using the table 

in IOM. The potentiometers are Sys 1=R19, Sys 

2=R64, Sys 3=R42, and Sys 4=R86.

Incorrect settings of the potentiometers 

may cause damage to the equipment.

Record the Overload Potentiometer settings below:

Compressor Overload Setting: 

 System 1 = ______________ Amps

 

 System 2 = ______________ Amps

 System 3 = ______________ Amps

 System 4 = ______________ Amps

8.  Press the STATUS Key.  If the following message  

appears,  immediately  contact YORK  Product  

Technical Support.  The appearance of this message 

may mean the chiller has lost important factory  

programmed  information.    The  serial  num-

ber  and  other  important  data  may  need  to  be  

reprogrammed.  

Changing  the  programming  of  this 

feature requires the date and time to 

be set on the chiller prior to program-

ming.  Additional information regard-

ing this message and how to enter the 

serial number with the factory provided 

IOM.

UnIt  WaRnIng:  InVaLID  SERIaL  nUmBER
  EntER  UnIt  SERIaL  nUmBER

Содержание YCIV 0157-0397 60Hz

Страница 1: ...denser coils with the full operating charge as given in the Technical Data Section Service and Oil Line Valves Open each compressor suction economizer and discharge service valve If valves are of the back seat type open them fully counterclockwise then close one turn of the stem to ensure operating pressure is fed to pressure transducers Open the liquid line service valve and oil return line ball ...

Страница 2: ...fore placing the unit back in service valves should be opened and power must be switched on if power is removed for more than 8 hours for at least 8 hours 24 hours if ambient temperature is below 86 F 30 C before the unit is restarted Flow Switch Verify a chilled water flow switch is correctly fitted in the customer s piping on the cooler outlet and wired into the control panel correctly using shi...

Страница 3: ...rigerant will be seen in the liquid line sight glass After several minutes of operation and provided a full charge of refrigerant is in the system the bubbles will disappear and be replaced by a solid column of liquid Loading Once the unit has been started all operations are fully automatic After an initial period at minimum capacity the control system will adjust the unit load depending on the ch...

Страница 4: ... the sight glass If subcooling is out of range add or remove refrigerant as required to clear the sight glass Do not overcharge the unit Subcooling should be checked with a flash tank level of approximately 35 with a clear sight glass General Operation After completion of the above checks for System 1 switch OFF the SYS 1 switch on the keypad and repeat the process for each subsequent system When ...

Страница 5: ...properly charged and there are no piping leaks 4 Open each system suction service valve discharge service valve economizer service valve liquid line stop valve and oil line ball valve 5 The oil separator oil level s should be maintained so that an oil level is visible in either of the oil sepa rator sight glasses when a compressor is running at high speeds for 10 to 15 minutes An oil level may not...

Страница 6: ...ss the cooler Excessive flow may cause catastrophic damage to the evaporator 7 Check the control panel to ensure it is free of foreign material wires metal chips tools documents etc 8 Visually inspect wiring power and control Wiring MUST meet N E C and local codes 9 Check tightness of the incoming power wiring inside the power panel and inside the motor ter minal boxes 10 Check for proper size fus...

Страница 7: ...d using the arrow keys scroll to the compressor overload settings Verify the Fac tory Set overload potentiometer s on the VSD logic board are set correctly In the unlikely event that they are not set correctly adjust the potenti ometers until the desired values are achieved The VSD is powered up and live High voltage exists in the area of the cir cuit board on the bus bars VSD Pole Assemblies and ...

Страница 8: ... CONTACT YORK REPRESENTATIVE Programmed Values 10 Program the required operating values into the micro for cutouts safeties etc and record them in the chart below Suction Press Cutout ________________________ PSIG kPa Low Ambient Cutout ________________________ F C Leaving Chilled Liquid Temp Cutout ________________________ F C Motor Current Limit ________________________ FLA Pulldown Current Limi...

Страница 9: ...e Daily Schedule start and stop times 14 Place the panel in Service mode and turn on each fan stage one by one Assure the fans rotate in the correct direction so air flow exits the top of the chiller 15 Remove the cap on the fill tube and run the glycol pump to verify the level in the fill tube Assure the glycol level in the VSD cooling system is 9 15 inches 23 28 cm from the top of the fill tube ...

Страница 10: ...e entering the compressor and the temperature corresponding to the suction pressure as shown in a standard pressure temperature chart SUPERHEAT Example Suction Temp 46 F 8 C minus Suction Press 30 PSIG converted to Temp 35 F 1 C 11 F 6 C The suction temperature should be taken 6 13 mm before the compressor suction service valve and the suction pressure is taken at the compressor suction service va...

Страница 11: ...FORM 201 23 CL1 309 JOHNSON CONTROLS 11 notes ...

Страница 12: ... 861 1001 www york com P O Box 1592 York Pennsylvania USA 17405 1592 Subject to change without notice Printed in USA Copyright by Johnson Controls 2009 ALL RIGHTS RESERVED Form 201 23 CL1 309 Supersedes Nothing ...

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