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FORM 201.23-CL1 (309)

2

 

JOHNSON CONTROLS

Isolation / Protection

Verify  all  sources  of  electrical  supply  to  the  unit 

are  taken  from  a  single  point  of  isolation.  Check 

that  the  maximum  recommended  fuse  sizes  given 

in  the  Technical  Data  Section  of  IOM  has  not  been 

exceeded.

Control Panel

Check the panel to see that it is free of foreign materials 

(wire, metal chips, etc.) and clean out if required.

Power Connections

Check that the customer power cables are connected 

correctly  to  the  terminal  blocks  or  optional  circuit 

breaker. Ensure that connections of power cables within 

the panels to the circuit breaker or terminal blocks are 

tight.

grounding

Verify  that  the  unit’s  protective  ground  terminal(s) 

are properly connected to a suitable grounding point. 

Ensure  that  all  unit  internal  ground  connections  are 

tight.

Water System

Verify  the  chilled  liquid  system  has  been  installed 

correctly, and has been commissioned with the correct 

direction  of  water  flow  through  the  cooler. The  inlet 

should be at the refrigerant piping connection end of 

the cooler. Purge air from the top of the cooler using 

the plugged air vent mounted on the top of the cooler 

body.

Flow rates and pressure drops must be within the limits 

provided in the IOM. Operation outside of these limits 

is undesirable and could cause damage.

If  mains  power  must  be  switched  OFF  for  extended 

maintenance  or  an  extended  shutdown  period,  the 

compressor suction, discharge and economizer service 

stop valves should be closed (clockwise).  If there is 

a  possibility  of  liquid  freezing  due  to  low  ambient 

temperatures, the coolers should be drained or power 

should be applied to the chiller.  This will allow the 

cooler heater to protect the cooler from freezing down 

to  –20°F.    Before  placing  the  unit  back  in  service, 

valves should be opened and power must be switched 

on (if power is removed for more than 8 hours) for at 

least 8 hours (24 hours if ambient temperature is below 

86°F [30°C]) before the unit is restarted.

Flow Switch

Verify a chilled water flow switch is correctly fitted in 

the customer’s piping on the cooler outlet, and wired 

into the control panel correctly using shielded cable.

There  should  be  a  straight  run  of  at  least  5  pipe 

diameters on either side of the flow switch. The flow 

switch should be connected to terminals 2 and 13 in 

the panel.

temperature Sensor(s)

Ensure the leaving liquid temperature sensor is coated 

with heat conductive compound (Part No. 013-00890-

000) and is inserted to the bottom of the water outlet 

sensor well in the cooler. This sensor also provides some 

freeze protection and must always be fully inserted in 

the water outlet sensor well.

Programmed Options

Verify  that  the  options  factory-programmed  into  the 

Micro  Panel  are  in  accordance  with  the  customer’s  

order requirements by pressing the OPTIONS Key on 

the keypad and reading the settings from the display.

Programmed Settings 

Ensure  the  system  cutout  and  operational  settings 

are in accordance with the operating requirements by 

pressing the PROGRAM key. 

Date and time

Program  the  date  and  time  by  first  ensuring  that  the 

CLK jumper JP2 on the chiller control board is in the 

ON position. Then press the DATE/TIME key and set 

the date and time.

Start/Stop Schedule

Program  the  daily  and  holiday  start/stop  by  pressing 

the SCHEDULE key. 

Setpoint and Remote Offset

Set  the  required  leaving  chilled  liquid  temperature 

setpoint and control range under the SETPOINTS Key.  

The chilled liquid temperature control settings need to 

be set according to the required operating conditions.

If remote temperature reset (offset) is to be used, the 

maximum  reset  required  must  be  programmed  by 

pressing the SETPOINTS Key.

Содержание YCIV 0157-0397 60Hz

Страница 1: ...denser coils with the full operating charge as given in the Technical Data Section Service and Oil Line Valves Open each compressor suction economizer and discharge service valve If valves are of the back seat type open them fully counterclockwise then close one turn of the stem to ensure operating pressure is fed to pressure transducers Open the liquid line service valve and oil return line ball ...

Страница 2: ...fore placing the unit back in service valves should be opened and power must be switched on if power is removed for more than 8 hours for at least 8 hours 24 hours if ambient temperature is below 86 F 30 C before the unit is restarted Flow Switch Verify a chilled water flow switch is correctly fitted in the customer s piping on the cooler outlet and wired into the control panel correctly using shi...

Страница 3: ...rigerant will be seen in the liquid line sight glass After several minutes of operation and provided a full charge of refrigerant is in the system the bubbles will disappear and be replaced by a solid column of liquid Loading Once the unit has been started all operations are fully automatic After an initial period at minimum capacity the control system will adjust the unit load depending on the ch...

Страница 4: ... the sight glass If subcooling is out of range add or remove refrigerant as required to clear the sight glass Do not overcharge the unit Subcooling should be checked with a flash tank level of approximately 35 with a clear sight glass General Operation After completion of the above checks for System 1 switch OFF the SYS 1 switch on the keypad and repeat the process for each subsequent system When ...

Страница 5: ...properly charged and there are no piping leaks 4 Open each system suction service valve discharge service valve economizer service valve liquid line stop valve and oil line ball valve 5 The oil separator oil level s should be maintained so that an oil level is visible in either of the oil sepa rator sight glasses when a compressor is running at high speeds for 10 to 15 minutes An oil level may not...

Страница 6: ...ss the cooler Excessive flow may cause catastrophic damage to the evaporator 7 Check the control panel to ensure it is free of foreign material wires metal chips tools documents etc 8 Visually inspect wiring power and control Wiring MUST meet N E C and local codes 9 Check tightness of the incoming power wiring inside the power panel and inside the motor ter minal boxes 10 Check for proper size fus...

Страница 7: ...d using the arrow keys scroll to the compressor overload settings Verify the Fac tory Set overload potentiometer s on the VSD logic board are set correctly In the unlikely event that they are not set correctly adjust the potenti ometers until the desired values are achieved The VSD is powered up and live High voltage exists in the area of the cir cuit board on the bus bars VSD Pole Assemblies and ...

Страница 8: ... CONTACT YORK REPRESENTATIVE Programmed Values 10 Program the required operating values into the micro for cutouts safeties etc and record them in the chart below Suction Press Cutout ________________________ PSIG kPa Low Ambient Cutout ________________________ F C Leaving Chilled Liquid Temp Cutout ________________________ F C Motor Current Limit ________________________ FLA Pulldown Current Limi...

Страница 9: ...e Daily Schedule start and stop times 14 Place the panel in Service mode and turn on each fan stage one by one Assure the fans rotate in the correct direction so air flow exits the top of the chiller 15 Remove the cap on the fill tube and run the glycol pump to verify the level in the fill tube Assure the glycol level in the VSD cooling system is 9 15 inches 23 28 cm from the top of the fill tube ...

Страница 10: ...e entering the compressor and the temperature corresponding to the suction pressure as shown in a standard pressure temperature chart SUPERHEAT Example Suction Temp 46 F 8 C minus Suction Press 30 PSIG converted to Temp 35 F 1 C 11 F 6 C The suction temperature should be taken 6 13 mm before the compressor suction service valve and the suction pressure is taken at the compressor suction service va...

Страница 11: ...FORM 201 23 CL1 309 JOHNSON CONTROLS 11 notes ...

Страница 12: ... 861 1001 www york com P O Box 1592 York Pennsylvania USA 17405 1592 Subject to change without notice Printed in USA Copyright by Johnson Controls 2009 ALL RIGHTS RESERVED Form 201 23 CL1 309 Supersedes Nothing ...

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