246653-YTG-E-0108
Johnson Controls Unitary Products
91
through each tube, to expel the flue gas and to maintain a
negative pressure within the heat exchanger relative to the
conditioned space. Induced draft fans shall be direct-drive.
One (1) high limit controller per heating module, with auto-
matic reset to prevent the heat exchanger from operating at
an excessive temperature will be installed. A pressure switch
on the combustion section must be provided to prevent igni-
tion until sufficient air flow is established through the heat
exchanger. Secondary airflow safety shall be provided by roll-
out switch protection. The rollout switch shall discontinue fur-
nace operation if the flue becomes restricted. Units shall ship
with an external flue to be shipped in the unit and mounted on
the job site. The flue shall discharge products of combustion
above the unit, preventing recycling of corrosive combustion
gases back through the heat exchanger. Gas heating sec-
tions shall be both ETL and CSA approved to both US and
Canadian safety standards.
Optional Modulating Furnace control or Single Stage control
available.
Electric Heating Section
An electric slip-in heater shall be installed within the rooftop
unit to provide the heating requirements per the schedule
shown on the plans. The electric heater shall be wired in such
a manner as to provide two equal steps of capacity (80 and
108 kW) or a single step of capacity (40 kW). The furnace
shall be an industrial grade design using an open coil(s)
made of the highest grade resistance wire containing 80%
nickel and 20% chromium. The resistance coil(s) shall be
adequately supported in the air stream using ceramic bush-
ings in the supporting framework. Terminals of the coil(s)
shall be stainless steel with high temperature ceramic bush-
ings. The primary high temperature protection shall be an
automatic reset type thermal cut out. Secondary protection
shall be an automatic reset type thermal cut out. Secondary
protection shall be a replaceable thermal link. The operation
of the electric heater shall be an integral part of the roof top
control system. Power connection to the strip heater shall be
through the single power point connection for the entire unit.
Electric heat shall be ETL certified to both US and Canadian
safety standards.
Hot Water Heating Coil
The manufacturer shall furnish and factory install a hot water
coil in the rooftop units, as described in the following specifi-
cations. Water coil capacities and pressure drops shall be
certified in accordance with ARI Standard 410. The hot water
coil shall have eight fins per inch, 2 tubes per circuit, and 2"
inlet and outlet connection. Primary surface shall be 1/2" OD
copper tube, staggered in direction of airflow. Tubes shall be
mandrel expanded to form fin bond and provide burnished,
work-hardened interior surface. Return bends shall be die
formed and silver-brazed to tubes. Headers shall be of heavy
seamless copper tubing, silver-brazed to tubes. Connections
shall be of red brass, with male pipe threads, silver brazed to
headers. Connections also have 1/4" FPT drain plug on each
connection. Extended surface shall consist of die-formed,
continuous, aluminum fins with formed channels, and surface
treatment to minimize moisture carry-over. Fins shall have
fully drawn collars to accurately space fins, and to form a pro-
tective sheath for the primary surface. A structural galvanized
steel casing shall protect the coil. Tube sheets on each end
shall have drawn collars to support tubes. An intermediate
coil support shall be provided. The coil shall be circuited to
provide free draining and venting, through one vent and
drain. Completed coil, including headers, connections and
return bends shall be tested with 325 pounds compressed air
under water. Coils shall be designed for operation at 250 psig
design working pressure.
Steam Heating Coil
The manufacturer shall furnish and factory install a steam
heating coil in the rooftop units, as described in the following
specifications. Steam coil capacities and pressure drops shall
be certified in accordance with ARI standard 410. The steam
coil shall be constructed in the non-freeze style. The steam
coil shall have six fins per inch, and 2" inlet, and 1 1/2" outlet
connection. Tubes shall be 1" OD seamless copper tubing
with a minimum wall thickness of 0.035" and expanded into
the fin collars for maximum fin-tube bond. Inner distributing
tubes shall be 5/8" OD seamless copper tubing with a mini-
mum wall thickness of 1/4". The copper to copper joints shall
be joined with high temperature, silver solder. Corrugated fins
with integral spacing collars shall cover the entire tube sur-
face. Headers shall be constructed of seamless copper. The
header tube holes shall be extruded providing better tube to
header contact for a stronger braze connection. All header
connections shall be of red brass or steel, with male pipe
threads and silver braze to headers. Casing shall be 16
gauge galvanized steel. Chafing shall be prevented by
extruding and flaring the holes in the tube sheet and interme-
diate tube sheet. The core shall be pitched in the direction of
the condensate connection for proper drainage. The com-
pleted coil (including headers and connections) shall be
tested underwater with 325 lbs. compressed air to ensure a
leak free coil.
REFRIGERATION SYSTEM
Units shall have two (25 ton), three (30 ton) or four (40 ton)
independent refrigerant circuits for maximum load-matching
capability. Each refrigerant circuit shall be controlled with a
balance-port thermal expansion valve for maximum control at
low load conditions.
Evaporator Coils
Evaporator coils shall be direct expansion type with inter-
twined circuiting to assure complete coil face activity during
part load operation. Coil fins shall be enhanced aluminum
type. Coil types shall be 3/8” OD copper, internally enhanced
and mechanically expanded to bond with the fins. Coil casing
shall be fabricated from heavy gauge galvanized steel. All
coils shall be pressure tested at a minimum of 450 PSIG. A
galvanized powder painted steel drain pan shall be provided
under the entire length and width of the evaporator coil,
including all return bends. The main drain pan shall be sloped
a total of 1/4” per foot towards the drainage point. Main drain
pan shall be easily cleanable in the field. The condensate
drain opening shall be flush with the bottom of the drain pan
