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JOHNSON CONTROLS

3

FORM 102.20-FA1 (LS01)

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PART 

NUMBER

DESCRIPTION

WHERE USED

GASKETS

028-11860-010 Gasket, Neoprene, Closed Cell, 1/2" W x 1/4" 

Thk

Indoor unit raceway channel (sides, ends & vertical)

028-11873-010 Gasket, Neoprene, Closed Cell, Grey, 3/4" W 

x 1/4" Thk

Panel to panel (vertical) on flange

028-11864-010 Gasket, Neoprene, Closed Cell, 3/4" W x 1/2" 

Thk

Between vertical bulkheads and wall panels; between 

horizontal bulkheads and roof/floor panels

028-11778-010 Gasket, Neoprene, Closed Cell, 1-1/4" W x 

1/4" Thk

Shipping split, bottom, sides, top panel to panel ends butt 

to butt

028-11867-010 Gasket, Neoprene, Closed Cell, 1-1/4" W x 

1/2" Thk

Type 8 filter tracks under the bulkhead

028-11880-010 Gasket, Neoprene, Closed Cell, 2” W x 3/16” 

(.188) Thk

Under roof seam cap, under roof overhang at pipechase, 

on pipe chase (field applied)

28-11883-010

Gasket, Corner, Neoprene, Closed Cell, 3-1/2" 

W x 1/4" Thk x 3-1/2" Lg.

XTO shipping splits

028-11791-010 Gasket, Polyurethane, Open Cell, 1" W x 1" 

Thk

Filters, between roof panels

028-11882-010 Gasket, Foam, Closed Cell, Black, 2-1/2" W x 

1/8" Thk

All electrical panels, to seal the conduit penetrations 

between them and the unit wall panels, intermediate drain 

pan mounting

AJ4144

Gasket, Door, 12' Lg.

Foam gasket - new cake pan doors (beginning Jan 2006)

AJ3122

Gasket, Door, 500' Roll

Foam gasket - old doors (before Jan 2006)

028-11865-010 Foam, #2 Polyester, Open Cell, 2" W x 2" Thk 

x 4" Lg.

Wireway at pressure transitions 

TAPES

013-02978-010 Tape, Butyl, 1/2" W x 1/8" Thk

Outdoor unit doors along sides when door is between two 

panels

013-02979-010 Tape, Butyl, 1/2" W x 1/4" Thk

Outdoor units, between raceway 11/16" flanges and roof

013-02976-010 Tape, Butyl, 3/4" W x 3/16" Thk

Outdoor units, between raceway 11/16" flanges and 

panels/roof/drain pan/pipe chase/control enclosure, panel 

to panel (vertical)

013-02977-010 Tape, Butyl, 1-1/2" W x 1/8" Thk

Outdoor units, between top raceways & along roof sides 

& between bottom raceways & curb rest

028-11879-010 Tape, Stainless Steel, 2” W x 0.004” Thk, 50' 

Roll

Factory floor seam cap (interior of unit)

028-11879-012 Tape, Stainless Steel, 3” W x 0.004” Thk, 50' 

Roll

Factory roof seam cap (exterior of unit)

010-02917-000 Ins Therm 1/8" x 1-1/2" x 50', White Ethafoam, 

Marriage Tape

Coil, bulk head seal

Table 2 - Gasket/Caulk/Adhesive/Grommet for Solution Units

FIELD SERVICE PARTS

Содержание Solution

Страница 1: ...ELD DISASSEMBLY AND REASSEMBLY SOLUTION AIR HANDLING UNITS Replaces 102 20 FA1 303 Form 102 20 FA1 1104 OUTDOOR UNIT INDOOR UNIT SOLUTION INDOOR AND OUTDOOR MODELS 27X27 THROUGH 132X138 LDO9624 LDO968...

Страница 2: ...so be familiar with and comply with all applicable gov ernmental standards and regulations pertaining to the task in question SAFETY SYMBOLS The following symbols are used in this document to alert th...

Страница 3: ...2 LG STYLE 3 SHAKEPROOF 621 100880 00 0251T STL ZINC PLTD Control Brackets 021 19568 000 PLUG STEEL FINISHING TO FIT 1 1 2 HOLE Corner Connector lifiting hole plug 021 13291 000 NUT RET 1 4 20 0125 0...

Страница 4: ...t damper mounting Shipping tie down to raceway 021 01154 000 WASH LK TH INT 5 16 HVY ZINC PLTD STD C 76 RF Filter Tracks 021 02523 000 NUT HEX 5 16 18 UNC 2B STL ZINC PLTD RF Filter Tracks 021 08394 0...

Страница 5: ...ay and panels meet wireway and bulkhead seal 013 22013 010 Adhesive Super Fast 74 3M or Equal Fan flex connection 028 11778 010 Gasket Neoprene Closed Cell B G 1 25W x 0 25THK Scott Mfg or Equal Split...

Страница 6: ...r panel for 1 50 1 25 And 1 00 Connections 028 11873 010 Gasket Neoprene Closed Cell Grey 75W X 25THK Scott Mfg or Equal Panel to panel vertical 028 11875 010 Gasket Ethafoam 221 Closed Cell White 1 5...

Страница 7: ...onal at time of or der Wireways are only present on units where FMED are purchased Unit base rails are optional at time of order When removing panels leave damper assemblies air stations etc attached...

Страница 8: ..._________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________...

Страница 9: ...ing back to component and secure 4 REMOVE DOOR FRAME ASSEMBLIES To prevent damage during removal close and latch doors Remove as complete Door FrameAssemblies On Outdoor Units allow Perma Gum Butyl Ta...

Страница 10: ...tach wireways at top panel s 9 REMOVE TOP TIER RACEWAY ASSEMBLY a Remove hex socket button head screws from the bottom of each vertical raceway b Separate raceway frame at bottom and set aside c Label...

Страница 11: ...or tines d Set fan assembly on 4 x 4 blocking to protect fan isolator bolts FIG 11 REMOVE HARDWARE FROMTOP SECTION MOUNTING BRACKETS If breakdown is necessary after re assembly DO NOT operate fan for...

Страница 12: ...MOVE SIDE PANEL S a Remove rubber grommets from around coil connectors prior to removing panels FIG 13 REMOVE BOTTOM FRONT END PANEL S FIG 14 REMOVE LOWER BACK END PANEL S FIG 15 REMOVE GROMMET S b Re...

Страница 13: ...a seam This will prevent tearing gaskets b Remove top panel s 17 REMOVE SIDE LOAD FILTER TRACKS OR FIL TER BANK OF INDIVIDUAL FILTER FRAMES a Remove filter access panel s b Disconnect left and right...

Страница 14: ...L FIG 20 BLOCK COIL 19 REMOVE COIL BULKHEAD FIG 21 REMOVE COIL BULKHEAD Do not remove drain pan unless necessary to fit through entranceway A positive water air seal is extremely difficult in the fiel...

Страница 15: ...pping splits FIG 25 SEPARATE BASE 22 REMOVE OPTIONAL BASE RAILS FIG 26 REMOVE BASE RAILS c With unit base turned on edge remove screws from bottom of unit where the base rails attach to the bottom of...

Страница 16: ...YORK INTERNATIONAL 16 FORM 102 20 FA1 1104 FIG 27 REMOVE SCREWS FROM BOTTOM OF FLOOR PANEL S If coil segment is to be disassembled DO NOT remove bottom raceway from drain pan on drain connection end...

Страница 17: ...damper walls that belong in the bottom tier 4 REASSEMBLE FAN AND MOTOR ASSEMBLY If the fan and motor assembly was disassembled reas semble it now and install it on the base Delay this step if the unit...

Страница 18: ...talling the screws in hinge side of frame first Then insert spacer s be tween the door and frame at the bottom on the latch side Add or remove spacers as necessary until gap between bottom of door and...

Страница 19: ...19 YORK INTERNATIONAL FORM 102 20 FA1 1104 NOTES...

Страница 20: ...ww York com P O Box 1592 York Pennsylvania USA 17405 1592 Subject to change without notice Printed in USA Copyright by York International Corporation 2004 ALL RIGHTS RESERVED Form 102 20 FA1 1104 Repl...

Страница 21: ...00 WASHER FLAT 13 16 ID x 1 3 4 OD x 0 134 THK ZINC PLTD Blower Mounting 021 16151 000 NUT HEX 1 4 20 ZINC PLTD Blower Mounting 021 17728 000 SCREW HEX CAP 1 2 13 x 1 3 4 ZINC PLTD Blower Mounting 021...

Страница 22: ...Outer to Liner 021 13656 000 NUT WELD 3 8 16 ZINC PLTD Pipe Chase Base Rail 021 17722 000 SCREW PHILLIPS PAN HEAD THREAD FORMING SHEET METAL 1 4 x 3 4 ZINC PLTD Primary Screw for Inside Sheet Metal Pa...

Страница 23: ...Black 2 1 2 W x 1 8 Thk All electrical panels to seal the conduit penetrations between them and the unit wall panels intermediate drain pan mounting AJ4144 Gasket Door 12 Lg Foam gasket new cake pan...

Страница 24: ...48 000 Connector Duct Fabric 8 Ventglas 150 Roll Flex connector for fan transition 026 30473 010 Connector Duct Fabric 10 order by the inch Flex connector for fan transition 026 30473 000 Connector Du...

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