York PS9 DH Series Скачать руководство пользователя страница 14

269441-UIM-A-0407

14

Unitary Products Group

Single-Wire Twinning Instructions

Connect the control wiring as shown in the Figure 14. 

1.

Connect the low voltage wiring from the wall thermostat to the ter-
minal strip on the control board of Furnace #1.

2.

Connect a wire from the TWIN terminal of Furnace #1 to the TWIN
terminal of Furnace #2.

3.

Install a separate 24V relay as shown in the diagram below. Use of
this relay is required, as it ensures that the transformers of the two
furnaces are isolated, thus preventing the possibility of any safety
devices being bypassed.

Single-Wire Twinning Operation

Heating - On a call for heat (W signal) from the wall thermostat, both
furnaces will start the ignition sequence and the burners on both fur-
naces will light. About thirty seconds after the burners light, the blowers
on both furnaces will come on in heating speed. When the thermostat is
satisfied, the burners will all shut off and, after the selected blower off
delay time, both blowers will shut off at the same time. The twinning
control ensures that both blowers come on and shut off at the same
time. 

Cooling - On a call for cooling (Y signal) from the wall thermostat, both
furnace blowers will come on at the same time in cooling speed. When
the thermostat is satisfied, both blowers will stay on for 60 seconds,
then will shut off at the same time. 

Continuous Fan - On a thermostat call for continuous fan (G signal),
both furnace blowers will come on at the same time in cooling speed
and will stay on until the G signal is removed.

STAGING

In applications where more heating capacity or more airflow capacity is
needed than what one furnace can deliver, twinning can be used to
make two furnaces operate in tandem, using one duct system and one
room thermostat. This control can also be used along with a two-stage
wall thermostat to stage two twinned furnaces, making them operate
like a single two-stage furnace. This allows only one furnace to supply
heat during times when the heat output from one furnace is sufficient to
satisfy the demand. When one duct system is used for two furnaces, it
is necessary that the two blowers operate in unison. The twinning func-
tion of this board ensures that both blowers turn on and off simulta-
neously, and operate on the same blower speed. Even when only one
furnace is supplying heat, both furnace blowers must run.

Single-Wire Staging

The single-wire twinning feature of this board can also be used for stag-
ing of two furnaces. With this feature, a single wire is connected
between the TWIN terminal on one furnace board to the TWIN terminal
on the second furnace board. The board then communicates the blower
status from one furnace to the other along this wire. This communica-
tion makes the second furnace blower come on at the same time, and
on the same speed, as the first furnace blower. 

Single-Wire Staging Instructions

Connect the control wiring as shown in the Figure 15. 

1.

Connect the low voltage wiring from the wall thermostat to the ter-
minal strip on the control board of Furnace #1. For staging applica-
tions, the wire from thermostat W1 is connected to the W
connection on the board on Furnace #1. The wire from thermostat
W2 is connected to Furnace #2 through a separate relay, as
described below.

2.

Connect a wire from the TWIN terminal of Furnace #1 to the TWIN
terminal of Furnace #2.

3.

Install a separate 24V relay as shown in the diagram below. Use of
this relay is required, as it ensures that the transformers of the two
furnaces are isolated, thus preventing the possibility of any safety
devices being bypassed.

Single-Wire Staging Operation

Heating - On a call for first-stage heat (W1 signal) from the wall thermo-
stat, Furnace #1 will start the ignition sequence and the burners will
light. About thirty seconds after the burners light, the blowers on both
furnaces will come on in heating speed. When the thermostat is satis-
fied, the burners will shut off and, after the selected blower off delay
time, both blowers will shut off at the same time. On a call for second
stage of heat, the burners of Furnace #2 will also light and both blowers
will run. The twinning control ensures that both blowers come on and
shut off at the same time. 

Cooling - On a call for cooling (Y signal) from the wall thermostat, both
furnace blowers will come on at the same time. When the thermostat is
satisfied, both blowers will stay on for 60 seconds, then will shut off at
the same time. 

Continuous Fan - On a thermostat call for continuous fan (G signal),
both furnace blowers will come on at the same time in cooling speed
and will stay on until the G signal is removed.

SECTION VII: COMBUSTION AIR AND 

VENT SYSTEM

COMBUSTION AIR AND VENT SAFETY

This Category IV, dual certified direct vent furnace is designed for resi-
dential application. It may be installed without modification to the con-
densate system in a basement, garage, equipment room, alcove, attic
or any other indoor location provided the space temperature is 32 °F
(0°C) or higher and where all required clearance to combustibles and
other restrictions are met. The combustion air and the venting system
must be installed in accordance with Section 5.3, Air for Combustion
and Ventilation, of the National Fuel Gas Code Z223.1/NFPA 54 (latest
edition), or Sections 7.2, 7.3 or 7.4 of CSA B149.1, National Gas and
Propane Codes (latest edition) or applicable provisions of the local
building code and these instructions.

IMPORTANT: 

The “VENT SYSTEM” must be installed as specified in

these instructions for Residential and Non HUD Modular Homes. The
sealed combustion air / vent system is the only configuration that can
be installed in a Non HUD Modular Home.

 FIGURE 14:  

Single Stage Twinning Wiring Diagram

W

G

C

R

Y

TWIN

TO A/C

WALL THERMOSTAT

W

G

R

Y

ISOLATION

RELAY

FURNACE 2 CONTROL BOARD

W

G

C

R

Y

TWIN

FURNACE 1 CONTROL BOARD

 FIGURE 15:  

Two-Stage Twinning Wiring Diagram

W

G

C

R

Y

TWIN

TO A/C

WALL THERMOSTAT

W1

G

R

Y

ISOLATION

RELAY

FURNACE 2 CONTROL BOARD

W

G

C

R

Y

TWIN

FURNACE 1 CONTROL BOARD

W2

Содержание PS9 DH Series

Страница 1: ...Gas Valve 9 Downflow Gas Piping 9 Horizontal Gas Piping 9 Electrical Wiring 11 Thermostat Chart 12 Accessory Connections 13 Typical Twinned Furnace Application 13 Single Stage Twinning Wiring Diagram...

Страница 2: ...ible materials as listed under Clearances to Combustibles in Table 1 Provide clearances for servicing ensuring that service access is allowed for both the burners and blower These models ARE NOT CSA l...

Страница 3: ...other storage purposes as a fire hazard may be created Never store items such as the following on near or in contact with the fur nace 1 Spray or aerosol cans rags brooms dust mops vacuum cleaners or...

Страница 4: ...the cabinet to the duct connec tor Refer to the installation instructions for additional information When replacing an existing furnace if the existing plenum is not the same size as the new furnace...

Страница 5: ...nges or tabs that are securely attach and sealed to the supply air duct and to the base of the furnace The transi tion duct must have insulation between the transition duct and any com bustible materi...

Страница 6: ...et specifically intended for horizontal applications If a matching cooling coil is used it may be placed directly on the supply air side of the furnace and sealed to prevent leakage A warm air duct pl...

Страница 7: ...e of a filter Replacement filter size is shown in Table 5 NOTES 1 Air velocity through throwaway type filters may not exceed 300 feet per minute All velocities over this require the use of high veloci...

Страница 8: ...ce plenum Any branch duct rectan gular or round duct attached to the plenum must attach to the vertical plenum above the filter height The use of straps and or supports is required to support the weig...

Страница 9: ...at the factory for natural gas fired operation at 0 8 000 feet 0 m 2 438 m above sea level The manifold pressure must be changed in order to manitain proper and safe operation when the furnace is ins...

Страница 10: ...extremely dangerous condition resulting in premature heat exchanger failure excessive sooting high levels of carbon monoxide personal injury property damage a fire hazard and or death High altitude a...

Страница 11: ...versed the control board will flash 9 times The furnace will not operate until the polarity is corrected Refer to Furnace Diag nostics section of the User s Information Maintenance Ser vice Manual pro...

Страница 12: ...w Batteries BN11C01124 DP11C40124 PSC 2 STAGE COOLING READY FURNACE CONTROL SINGLE STAGE AIR CONDITIONING BN11C00124 BP11C50124 PP11C70224 THERMOSTAT THERMOSTAT THERMOSTAT HP2 Single Stage H P E RD E...

Страница 13: ...furnace operates on W2 then the use of an air mixing device in the plenum to mix the air from both fur naces is strongly recommended The mixing device must be installed before any ducts that supply a...

Страница 14: ...as shown in the Figure 15 1 Connect the low voltage wiring from the wall thermostat to the ter minal strip on the control board of Furnace 1 For staging applica tions the wire from thermostat W1 is co...

Страница 15: ...for Type BH Gas Venting Systems IPEX System 636 PVC is certified to this standard 8 In Canada the first three feet 900 mm of the vent must be readily accessible for inspection Example An 80 000 BTUH f...

Страница 16: ...proper fit support and slope on the following systems A Sealed combustion air systems from the furnace to the out side termination B Ventilated combustion air systems from the furnace to the attic or...

Страница 17: ...ons 9 inches 23 cm for models 50 000 BTUH 15 kW 12 inches 30 cm for models 50 000 BTUH 15 kW C Clearance to permanently closed window 12 inches 30 cm 12 inches 30 cm D Vertical clearance to ventilated...

Страница 18: ...VC street elbow as shown in Figure 18 3 Locate the rubber condensate hose in front of the blower access panel 4 Slide the hose through the hole in the top cover and insert the hose on to the barbed fi...

Страница 19: ...gh a PVC or ABS pipe that is connected to the PVC coupling attached to the burner box and is terminated in the same atmospheric zone as the vent This type of installation is approved on all models Ref...

Страница 20: ...uvers and grilles varies widely the installer should follow lou ver or grilles manufacturer s instructions Dampers Louvers and Grilles Canada Only 1 The free area of a supply air opening shall be calc...

Страница 21: ...bow usage Follow all notes procedures and required materials in the SEALED COMBUSTION AIR SUPPLY section in these instructions when installing the combustion air pipe from the unit and into a venti la...

Страница 22: ...of heat tape Wrap the drain trap and the drain line with the heat tape and secure with ties Follow the heat tape manufacturer s recommendations CONDENSATE DRAIN HOSE PART NUMBERS DOWNFLOW HORIZONTAL C...

Страница 23: ...e pan close to the inducer 8 Install hose 9 between the external drain on the Wye and the condensate trap with the dogleg end installed on the protruded stub drain of the condensate trap The length of...

Страница 24: ...IS TUBE FOR THE BLOCKED CONDENSATE SWITCH MUST BE RELOCATED FROM ITS ORIGINAL FACTORY INSTALLED LOCATION BEHIND THE COMBUSTION AIR PIPE TO THE TAP BEHIND THE DRAFT INDUCER A SMALL HOSE IS INSTALLED ON...

Страница 25: ...BARBED TEE 3 8 BARBED NIPPLES 1 1 2 PIECE OF 3 8 HOSE HOSE 10 3 4 2 1 2 HOSE 4 SPRING CLAMP 1 SPRING CLAMP 1 2 3 4 22 1 8 HOSE 8 DOG LEG USED AFTER CONDENSATE TRAP HOSE 9 3 4 33 3 4 1 5 8 HOSE 6 1 5...

Страница 26: ...kout opening in this configuration using the provided condensate trap bracket Some modifications may however have to be made to the condensate hoses Installation with condensate trap bracket Back of c...

Страница 27: ...ts Group 27 FIGURE 33 Horizontal Right Condensate Drain Hose Configuration Option 1 Front of Casing HOSE 2 HOSE 7 THIS TUBE FOR THE BLOCKED CONDENSATE SWITCH HAS BEEN FACTORY INSTALLED FOR THIS POSITI...

Страница 28: ...SE 4 SPRING CLAMP 3 4 3 4 HOSE 7 21 SPRING CLAMP 3 4 17 1 2 3 8 HOSE 2 DOG LEG 1 SPRING CLAMP 1 2 3 4 22 1 8 HOSE 8 DOG LEG USED AFTER CONDENSATE TRAP 1 2 3 4 8 1 8 HOSE 1 DOGLEG SPRING CLAMP CUT 4 1...

Страница 29: ...Condensate Drain Hose Configuration Option 2 Back of Casing HOSE 2 CUT FROM HOSE 1 2 1 2 long HOSE 7 THIS TUBE FOR THE BLOCKED CONDENSATE SWITCH HAS BEEN FACTORY INSTALLED FOR THIS POSITION HOSE 9 HO...

Страница 30: ...SE 4 SPRING CLAMP 3 4 3 4 HOSE 7 21 SPRING CLAMP 3 4 17 1 2 3 8 HOSE 2 DOG LEG 1 SPRING CLAMP 1 2 3 4 22 1 8 HOSE 8 DOG LEG USED AFTER CONDENSATE TRAP 1 2 3 4 8 1 8 HOSE 1 DOGLEG SPRING CLAMP CUT 4 1...

Страница 31: ...nt piping or terminal 3 Failure of combustion air blower motor 4 Blockage of condensate drain piping LIMIT CONTROLS There is high temperature limit control located on the furnace vestibule panel near...

Страница 32: ...ing out With furnace in operation check all of the pipe joints gas valve connec tions and manual valve connections for leakage using an approved gas detector a non corrosive leak detection fluid or ot...

Страница 33: ...at the gas meter times a barometric pressure and temperature correction factor of 0 960 times 3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas mul...

Страница 34: ...erence atmo spheric pressure Refer to Figure 39 for connection details IMPORTANT The cap for the pressure regulator must be removed entirely to gain access to the adjustment screw Loosening or tighten...

Страница 35: ...ser selection of the blower speed that is energized during continuous fan operation Place jumper on the HI COOL LO COOL or HEAT pins The blower speed connections shown in Figure 40 are typical How eve...

Страница 36: ...out Low gas pressure faulty gas valve faulty hot surface ignitor or burner problem may cause this The furnace will lock out for one hour and then restart 8 RED FLASHES This fault is indicated if the...

Страница 37: ...26 25 24 22 21 19 Low 775 777 757 733 698 663 627 584 549 490 22 22 21 21 20 19 18 17 16 14 80 1600 C High 2071 2026 1981 1935 1864 1796 1713 1625 1532 1401 59 57 56 55 53 51 48 46 43 40 Med High 1583...

Страница 38: ...50 from the airflow 0 60 to obtain air flow difference 2042 2152 110 CFM 3 Subtract the total system static from 0 50 and divide this differ ence by the difference in ESP values in the table 0 60 0 5...

Страница 39: ...269441 UIM A 0407 Unitary Products Group 39 SECTION XI WIRING DIAGRAM FIGURE 41 Wiring Diagram...

Страница 40: ...o change without notice Printed in U S A 269441 UIM A 0407 Copyright by York International Corp 2007 All rights reserved Supersedes 167569 UIM A 1205 Unitary 5005 Norman Product York OK Group Drive 73...

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