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035-17477-001 Rev. A (801)

16

Unitary Products Group

NOTE: 

If installing furnace at altitudes between 2000 - 4500

ft., intake and vent pipe length must be reduced by 10 ft. If the
installation requires the maximum allowable intake and vent
pipe length, the furnace must be converted for high altitude
operation. Refer to the proper high altitude application
instruction for details.

VENT TERMINATION (2-PIPE)

Side wall horizontal vent terminals and roof mounted vertical
terminals may be field fabricated. Standard PVC/SRD fittings
may be used. Terminal configuration must comply as detailed
in this section.

NOTE: 

Combustion air and vent pipes must terminate

together in the same atmospheric zone, either through a roof
or sidewall.

 

When selecting the location for combustion air/vent termina-
tion the following should be considered:

1.

Comply with all clearance requirements as listed below.

2.

Termination should be positioned where vent vapors will 
not damage plants or shrubs or air conditioning equip-
ment.

3.

Termination should be located where it will not be 
affected by wind gusts, light snow, airborne leaves or 
allow recirculation of flue gases.

4.

Termination should be located where it will not be dam-
aged or exposed to flying stones, balls, etc.

5.

Termination should be positioned where vent vapors are 
not objectionable.

VENT CLEARANCES (2-PIPE) U.S. ONLY

Dryer Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ft.

Plumbing Vent Stack . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ft.

Gas Appliance Vent Terminal  . . . . . . . . . . . . . . . . . . .  3 ft.*

From any mechanical fresh air intake . . . . . . . . . . . . . . 1 ft.

From any door, window or non-mechanical fresh air or
combustion air intake  . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ft.

Above grade and anticipated snow depth . . . . . . . . . . . 1 ft.

Above grade when adjacent to public walkway  . . . . . . 7 ft.

From electric, gas meters, regulators and relief equipment -
min. horizontal distance  . . . . . . . . . . . . . . . . . . . . . . . . 4 ft.

*  Does not apply to multiple installations of this furnace 

model. Refer to “VENTING MULTIPLE 
UNITS" Section on page 17 .

NOTE: 

Consideration must be given for degradation of build-

ing materials by flue gases.

 

NOTE: 

Shaded components of the combustion air/vent sys-

tem shown in Figures 18 to Figure 23 are considered to be
part of the termination. These components should not be
counted when determining piping limitations.  Sidewall termi-
nation may require sealing or shielding of building surfaces
with a corrosive resistance material to protect against com-
bustion product corrosion.

Table 5: 

INTAKE/VENT PIPING 2-PIPE SYSTEM

Models P*DH/

FG9-DH/G9T-DH

Pipe Size

Max. Elbows vs. One Way 

Vent Length (Ft.)

*

*.

Elbow count does not include (2) 90 ° elbows required 
to pipe intake into burner box or those required for the 
termination. See Step 4 under Combustion Air/Vent 
Pipe Sizing

5-30

35

40

60

40 /37 / 1000 / A

2”

6

5

4

N/A

60 /55 / 1200 / B

80 /75 / 1200 / B

80 /75 / 1600 / C

100 /95 / 2000 / C

40 /37 / 800 / A

3”

8

7

6

5

60 /55 / 1200 / B

80 /75 / 1200 / B

80 /75 / 1600 / C

100 /95 / 2000 / C

120 /112 / 2000 / D

 3" Only

6

5

4

N/A

NOTE: 

Accessory concentric intake/vent terminations,

models 1CT0302 and 1CT0303 are available and
approved for use with these furnaces. Refer to Form
650.75-N2.4V for installation details

.

In Canada, refer to CAN/CGA-B149.1 or .2 Installation
Code (latest edition - Venting Systems and Air Supply)

 FIGURE 18 : 

Horizontal Termination Configuration with 12” 

Minimum Clearance

OVERHANG

12” MINIMUM

VENT

MAINTAIN 12” CLEARANCE ABOVE
HIGHEST ANTICIPATED SNOW LEVEL
OR GRADE WHICHEVER IS GREATER

12 SEPARATION BETWEEN
BOTTOM OF COMBUSTION AIR
AND BOTTOM OF VENT

COMBUSTION AIR

90°

Содержание P*UR

Страница 1: ...ND ADJUSTMENTS 26 FURNACE ACCESSORIES 31 OPERATION AND MAINTENANCE 33 TROUBLESHOOTING 36 INSTALLATION INSTRUCTION CAUTION READ ALL SAFETY GUIDES BEFORE YOU START TO INSTALL YOUR FURNACE SAVE THIS MANU...

Страница 2: ...ws or bolts which may have loos ened in transit There are no shipping or spacer brackets which need to be removed NOTES CAUTIONS WARNINGS The installer should pay particular attention to the words NOT...

Страница 3: ...the National Fuel Gas Code ANSI Z223 1 or CAN CGA B149 1 or 2 Installation Code latest editions local plumbing or waste water codes and other applicable codes Downflow horizontal models when installed...

Страница 4: ...ount of air intake vent piping and elbows will be required 2 As centralized with the air distribution as possible 3 Where adequate combustion air will be available partic ularly when installing as 1 p...

Страница 5: ...UR G9T UP FG9 UP CABINET WIDTH AFUE AIR TEMP RISE F MAX OUTLET AIR TEMP F BLOWER TOTAL UNIT AMPS MAX OVER CURRENT PROTECT MIN WIRE SIZE AWG 75 FT ONE WAY INPUT MBH OUTPUT MBH NOM CFM HP AMPS SIZE IN...

Страница 6: ...INCREASED TO 3 ON THIS MODEL A B C D E F G 40 37 1000 A 60 55 1200 B 80 75 1200 B 80 75 1600 C 100 95 2000 C 120 112 2000 D Table 2 RATINGS PHYSICAL ELECTRICAL DATA DOWNFLOW HORIZONTAL MODELS MODELS...

Страница 7: ...g cooling coil is used it may be placed directly on the furnace outlet and sealed to prevent leakage Follow the coil instructions for installing the supply plenum On all installations without a coil a...

Страница 8: ...overs the cabinet air opening and secure the filter in place at the front of the cabinet by fastening the closed looped end of the retainer wire under the flanged edge of the cabinet When properly ins...

Страница 9: ...additional infor mation and completion of the coil installation NOTE Duct pliers or other suitable tool can be used to bend perforations To help bend flanges in a straight line scribe a line between t...

Страница 10: ...urnace accessories on Page 31 for external filter kit options ATTIC INSTALLATION FIGURE 6 downflow filters FIGURE 7 Combustible Floor Base Accessory NOTE FILTER ACCESS THRU DUCT WORK MUST BE PROVIDED...

Страница 11: ...ational Fuel Gas Code ANSI Z223 1 latest edition or the CAN CGA B149 1 or 2 Installation Codes latest edition and all applicable local and utility requirements Some utility companies or local codes re...

Страница 12: ...FURNACE CONTROL DIAGNOSTICS on page 36 for symptoms of reversed power supply polarity Connect the power supply as shown on the unit wiring label on the inside of the blower compartment door The black...

Страница 13: ...is sized for the furnace com ponents only and should not be connected to power auxiliary devices such as humidifiers air cleaners etc The trans former may provide power for an air conditioning unit c...

Страница 14: ...vent system using combustion air from the area surrounding the furnace 3 Two pipe intake vent system using combustion air from a ventilated attic space and a vent pipe to the outside Be sure to follow...

Страница 15: ...t termination section These parts are shown shaded For downflow horizontal models the two additional elbows required for the air intake pipe entry into the burner box are also accounted for and should...

Страница 16: ...w depth 1 ft Above grade when adjacent to public walkway 7 ft From electric gas meters regulators and relief equipment min horizontal distance 4 ft Does not apply to multiple installations of this fur...

Страница 17: ...D2564 for PVC or ASTM D2235 for ABS piping FIGURE 19 Horizontal Termination Raised Configuration for Additional Clearance FIGURE 20 Horizontal Termination Configuration with Hori zontal Extension FIGU...

Страница 18: ...refer to Figure 25 COMBUSTION AIR All installations must comply with Section 5 3 Air for Com bustion and Ventilation of the National Fuel Gas Code ANSI Z223 1 or Sections 7 2 7 3 or 7 4 of CAN CGA B14...

Страница 19: ...g of all equipment located in the enclosure b Not less than the sum of the areas of all vent con nectors in the confined space 3 Louvers Grilles and Screens a In calculating free area consideration mu...

Страница 20: ...ional Standards Institute ANSI standards and Amer ican Society for Testing and Materials ASTM standards D1785 Schedule 40 PVC D2665 PVC DWV F891 PVC DWV Cellular Core D2241 SDR 21 and SDR 26 PVC D2261...

Страница 21: ...g NOTE Consideration must be given for degradation of build ing materials by flue gases NOTE Shaded components of the vent system shown in Fig ures 27 through 29 are considered to be part of the termi...

Страница 22: ...ires two properly sized pipes One brings combustion air from a properly ventilated attic space and a second pipe from the furnace vent connection top right of unit exits to the outdoors COMBUSTION AIR...

Страница 23: ...of excess condensate in the inducer motor during operational cycles refer to Figures 31 or 32 To install the vent drain complete the following steps 1 Place a tee of the proper diameter for the vent s...

Страница 24: ...p must be field supplied using 5 8 I D hose material Refer to Figure 35 and Table 8 for hose placement and sizing Drain Connection The following steps apply to all models For horizontal application al...

Страница 25: ...ustion air vent piping system These switches de energize the ignition control module and the gas valve if any of the following condi tions are present Refer to Figure 36 for tubing connections 1 Block...

Страница 26: ...n the field and in the fac tory should be checked for proper tightness IGNITION SYSTEM SEQUENCE 1 Turn the gas supply ON at external valve and main gas valve 2 Set the thermostat above room temperatur...

Страница 27: ...rmation locate 26 seconds in the first column of Read across to the column headed 1 Cubic Foot where you will see that 138 cubic feet of gas per hour are consumed by the furnace at that rate Multiply...

Страница 28: ...djustment screw Loosening or tightening the cap does not adjust the flow of gas 3 Refer to Figure 37 on page 27 for location of pressure regulator adjustment cap and screw on main gas valve 4 Turn gas...

Страница 29: ...E NOT USED U TUBE MANOMETER 3 5 IN WATER COLUMN GAS PRESSURE SHOWN BURNER BOX WITH COVER REMOVED 6 5 4 3 2 1 0 1 2 3 4 5 6 WITH BURNER BOX COVER IN PLACE WITH BURNER BOX COVER REMOVED FIGURE 39 downfl...

Страница 30: ...he fan off setting must be long enough to adequately cool the furnace but not so long that cold air is blown into the heated space The fan off timing may be adjusted by positioning the jumper located...

Страница 31: ...285 2205 2145 2080 1995 1905 1820 1715 1610 MED 1950 1915 1870 1830 1780 1710 1640 1560 1475 1375 LOW 1575 1555 1540 1505 1470 1430 1380 1315 1245 1150 120 112 2000 D HIGH 2375 2315 2245 2175 2100 202...

Страница 32: ...0 LOW 930 915 895 880 860 835 810 770 695 620 80 75 1600 C HIGH 2030 1980 1925 1870 1830 1755 1675 1600 1515 1435 MED 1505 1490 1475 1460 1440 1420 1380 1340 1280 1215 LOW 1295 1285 1260 1240 1215 119...

Страница 33: ...CE OF OPERATION The following describes the sequence of operation of the fur nace Refer to the schematic wiring diagrams in the back of this manual for component location CONTINUOUS BLOWER On cooling...

Страница 34: ...AIR FILTERS The filters must be checked periodically for dirt accumulation Dirty filters greatly restrict the flow of air and may cause dam age to the system Clean the filters at least every three mo...

Страница 35: ...izontal models only remove four top panel screws and lift the top panel enough to disengage and remove the flue chase assembly 4 Remove blower assembly mounting screws and slide the blower assembly ou...

Страница 36: ...en be gently removed from the secondary heat exchanger 3 With a stiff wire brush brush out loose scale or soot 4 Vacuum the secondary heat exchanger 5 Finish the cleaning procedure by following steps...

Страница 37: ...2 retries during the call for heat before locking out This may be caused by low gas pressure faulty gas valve faulty hot surface ignitor or burner problem 8 FLASH This fault is indicated if the flame...

Страница 38: ...AM POWER SUPPLY 115 1 60 SEE NOTE 1 GND DS C NO LS1 C 1LP COM 120V 24V SEC PRI 1T 40VA Y W R G C VENTOR MOTOR IGN R HEAT COOL THERMOSTAT G ON AUTO Y COOL HEAT OFF W NOTES LEGEND ROS1 ROLL OUT SWITCH L...

Страница 39: ...035 17477 001 Rev A 801 Unitary Products Group 39 WIRING DIAGRAM DOWNFLOW HORIZONTAL MODELS P DH FG9 DH G9T DH NOTE THE FURNACE S CONTROL SYSTEM REQUIRES CORRECT POLARITY OF THE POWER SUPPLY...

Страница 40: ...hange without notice Printed in U S A 035 17477 001 Rev A 801 Copyright by York International Corp 2001 All rights reserved Supersedes 035 17477 000 Rev A 800 Unitary 5005 Norman Product York OK Group...

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