York MILLENIUM 1100-46D Скачать руководство пользователя страница 19

FORM 160.00-O1 (1020)

JOHNSON CONTROLS

19

Message:   

LOW (CONV, OR PHASE A,B,C) HEATSINK TEMP

.

A heatsink temperature sensor indicating a temperature 

below 37°F will cause the unit to shut down and display 

this message.  In most cases the problem will actually 

be an open thermistor or broken wiring to the thermis-

tor. The normal thermistor resistance is 10K ohms at 

70°F.  

Message:   

OUTPUT CURRENT IMBALANCE

Normally the three phases of output current will be 

closely balanced since the voltage being applied to the 

motor is derived from the same DC Link voltage and the 

output transistors all switch in an identical pattern.  Thus 

most imbalances will be due to variations in the motor 

windings, which may be as high as 8% typically. 

Message:   

PRECHARGE BUS V IMBALANCE

This situation is identical to the above shutdown, “Bus 

Voltage Imbalance Flt”, except that it has occurred during 

the precharge period which begins during pre-lube.

Message:   

PRECHARGE LOW VOLTAGE FAULT

During precharge the DC Link must be equal to or greater 

than  50 VDC (41 VDC for 50 HZ) ½ second after the pre-

charge relay is energized.  The unit is shut down and this 

message is generated if this condition is not met.

Message:   

PRE-CHARGE HIGH VOLTAGE FAULT

During precharge the DC Link must reach at least 500 

VDC (414 VDC for 50 HZ) 15 seconds after the pre-

charge relay is energized. The unit is shut down and this 

message is generated if this condition is not met. 

Message:   

PRE-CHARGE FAULT LOCKOUT

If the unit fails to make pre-charge, the pre-charge relay 

shall drop out for a time period of 10 seconds during 

which time the units fan(s) and water pump(s) shall 

remain energized in order to permit the pre-charge 

resistors to cool. Following this 10-second cool down 

period pre-charge shall again be initiated. The unit shall 

attempt to make pre-charge three consecutive times. 

If the unit fails to make pre-charge on three consecu-

tive tries, the unit will shut down, lockout and display 

this message. In order to initiate pre-charge again, the 

Micropanel’s rocker switch must first be placed into the 

STOP/RESET position.

Message:   

PWM COMMUNICATIONS FAULT

This shutdown is generated if a communications prob-

lem occurs between the two microprocessors on the 

VSD logic board. 

Message:   

RUN RELAY FAULT

Redundant run signals are generated by the Micropanel, 

one via wire #24 and the second via the serial communica-

tions link. Upon receipt of either of the two run commands 

by the VSD logic board, a 5-second timer shall commence 

timing. If the missing run command is not asserted within 

the 5-second window the unit will shut down and the 

Micropanel will display the message Run Relay Fault. 

This shutdown could occur if there is a problem with the 

wiring between the control panel and the VSD.

Message:   

SERIAL RECEIVE FAULT

This message is generated when communications be-

tween the ACC and VSD logic is disrupted.  Check the 

shielded cable between J11 on the VSD logic and J8 on 

the ACC board.  If all wiring is intact, this problem may 

also be caused by electrical noise. 

Message: 

 

VSD INITIALIZATION FAILED

At power-up, all the boards go through a process called 

initialization.  At this time, memory locations are cleared, 

jumper positions are checked, and serial communica-

tions links are established. There are many causes for 

an unsuccessful initialization. The following check-list 

should aid in determining why initialization has not 

completed:
•  The Micro-Panel and the VSD must be energized 

at the same time.  The practice of pulling the fuse in 

the control panel to make wiring changes will create 

a problem.  Power-up must be done by closing the 

main disconnect on the VSD cabinet with all fuses 

in place.  Be sure you do not have a blown fuse, 

causing loss of power to the VSD logic board.

•  The EPROMs must be correct for each board, and 

they must be correctly installed.  There are a total 

of seven (7) EPROMs in each VSD - Micropanel 

system.  These EPROMs are created as a set, and 

cannot be intermixed between earlier and later 

styles of units.  Also, the ACC EPROM must be in 

the ACC board, and the Micropanel EPROM in the 

Microboard, etc.  All pins must be properly inserted 

into the EPROM sockets.

•  Serial data communications must be established.  

See the write ups for the messages, “Serial Receive 

Fault” and “FLTR Serial Receive Fault” (Pages 13 

& 16). If communications among the VSD logic, the 

filter logic, the ACC and the Microboard does not 

take place at initialization, the “VSD Initialization 

Failed” message will occur before any other mes-

sage can be generated. You can check to see that 

serial communications have been established by 

Содержание MILLENIUM 1100-46D

Страница 1: ...YT YK chillers furnished with an optional Variable Speed Drive VSD TABLE OF CONTENTS VSD Style Variations 2 VSD Unit and Harmonic Filter Component Overview 2 VSD Control System Overview 7 Control Panel VSD Related Keypad Functions 10 VSD Adaptive Capacity Control 12 VSD Display Messages 13 YORK MODEL YK CHILLER WITH OPTIONAL VARIABLE SPEED DRIVE VSD SIZE HP 60 HZ 50 HZ 351 292 503 419 790 658 1100...

Страница 2: ...ocument and any referenced materials This in dividual shall also be familiar with and comply with all applicable industry and governmental standards and regulations pertaining to the task in question SAFETY SYMBOLS The following symbols are used in this document to alert the reader to specific situations Indicates a possible hazardous situation which will result in death or serious injury if prope...

Страница 3: ...g any work on the chiller REVISION NOTES Revisions made to this document are indicated in the following table These revisions are to technical information and any other changes in spelling grammar or formatting are not included AFFECTED PAGES DESCRIPTION 3 Conditioned Based Maintenance program information added CONDITIONED BASED MAINTENANCE Traditional chiller maintenance is based upon assumed and...

Страница 4: ...ter section a three phase DC to AC inverter section and an output suppression network The AC to DC rectifier utilizes a semi converter formed by the connection of three SCR diode modules 1SCR 3SCR in a three phase bridge configuration See Fig 1 The modules are mounted on a liquid cooled heatsink Use of the semi converter configura tion permits implementation of a separate pre charge circuit to lim...

Страница 5: ...FORM 160 00 O1 1020 JOHNSON CONTROLS 5 THIS PAGE INTENTIONALLY LEFT BLANK ...

Страница 6: ...JOHNSON CONTROLS 6 FORM 160 00 O1 1020 ...

Страница 7: ...FORM 160 00 O1 1020 JOHNSON CONTROLS 7 ...

Страница 8: ...tsink temperature is also monitored using thermistor temperature sensor RT4 The Bus Isolator board 031 01624 utilizes three resistors on the board to provide a safe impedance between the DC link filter capac itors located on the output phase bank assemblies and the VSD logic board It provides the means to sense the positive midpoint and negative connection points of the VSD s DC link A Current Tra...

Страница 9: ...FORM 160 00 O1 1020 JOHNSON CONTROLS 9 FIG 3A VSD INPUT CURRENT WITHOUT FILTER FIG 3B VSD INPUT CURRENT WITH FILTER LD02727 LD02726 ...

Страница 10: ... capacitors located on the phase bank assembly and the Filter logic board It provides the means to sense the positive midpoint and negative connection points of the filter s DC link VSD CONTROL SYSTEM OVERVIEW The VSD control system is composed of various com ponents located within both the Microcomputer Control Center and the VSD thus integrating the Control Center with the VSD Drive The VSD syst...

Страница 11: ...FORM 160 00 O1 1020 JOHNSON CONTROLS 11 THIS PAGE INTENTIONALLY LEFT BLANK ...

Страница 12: ...JOHNSON CONTROLS 12 FORM 160 00 O1 1020 FIG 4 IEEE 519 FILTER OPTION ...

Страница 13: ...FORM 160 00 O1 1020 JOHNSON CONTROLS 13 LD02725 ...

Страница 14: ...of the VSD s cooling fans and pumps control of the pre charge contactor control of the semi converter gating and generation of the PWM firing pulses which are sent to the VSD gate driver and ultimately gate the IGBT s on and off The VSD Logic board also gathers data from the Cur rent Transformers which monitor the three phases of motor current the heatsink temperatures the internal ambient tempera...

Страница 15: ...rtz When the Filter is present these additional lines are available by scrolling INPUT KVA ___ TOTAL PWR FACTOR ____ INPUT V AB ___V BC ___V CA ___V INPUT CURR A ___A B ___A C ___A INPUT V THD A ___ B ___ C ___ INPUT CURR TDD A ___ B ___ C ___ Display Data Key This key functions as normal but offers two additional lines of display with VSD opera tion After scrolling through the normal displays the...

Страница 16: ...n the vanes hit 100 If there is an increase in load while at this point the ACC will increase speed until the vanes are at 95 The ACC will then be allowed to continue to optimize the speed and vanes Surge is Detected If in the process of dropping speed and opening vanes the compressor should surge theACC will boost the speed back up enough to get the chiller out of surge and will store in memory t...

Страница 17: ...r cur rent exceeds a given limit The motor current is sensed by the Current Transformers on the VSD output pole assemblies and the signals are sent to the VSD logic board for processing Maximum instantaneous permis sible currents are 351 292 HP 771 Amps 503 419 HP 1200 Amps 790 658 HP 1890 Amps 1100 900 HP 3093 Amps If an overcurrent trip occurs but the chiller restarts and runs without a problem ...

Страница 18: ...capacitors are wired in series to achieve a 900 VDC capability for the DC link It is important that the voltage be shared equally from the junction of the center or series capacitor con nection to the negative bus and to the positive bus This center point should be approximately of the total DC link voltage Most actual bus voltage imbalance conditions are caused by a shorted capacitor or a leaky o...

Страница 19: ...e two microprocessors on the VSD logic board Message RUN RELAY FAULT Redundant run signals are generated by the Micropanel one via wire 24 and the second via the serial communica tions link Upon receipt of either of the two run commands by the VSD logic board a 5 second timer shall commence timing If the missing run command is not asserted within the 5 second window the unit will shut down and the...

Страница 20: ... particular shutdown and its accompany ing message is generated if the filter s DC link voltage drops to a level less than 60 VDC below the filter DC link voltage setpoint The filter DC link voltage setpoint is determined by the filter logic board via the sensing of the three phase input line to line voltage This setpoint is set to the peak of the sensed input line to line voltage plus 32 volts no...

Страница 21: ...TDD level of 8 or less for the VSD system Astandard VSD less the optional filter typically has an input current TDD level on the order of 28 30 Message WARNING FILTER DATA LOSS This message is displayed if the communications link between the VSD logic board and the filter logic board or the communications link between the filter logic board and the ACC board is interrupted This message can also oc...

Страница 22: ...sage was intended as a check of the 519 logic board s internal triangle waveform generator However the accuracy of the measuring circuit on the board can have as much error as the generator it is trying to mea sure resulting in nuisance shutdowns If this message occurs repeatedly it can be corrected by installing a special EPROM Message FLTR SERIAL RECEIVE FAULT is a message which would occur on s...

Страница 23: ...FORM 160 00 O1 1020 JOHNSON CONTROLS 23 NOTES ...

Страница 24: ...Pennsylvania USA 17349 1 800 524 1330 Subject to change without notice Printed in USA Copyright by Johnson Controls 2020 www johnsoncontrols com ALL RIGHTS RESERVED Form 160 00 O1 1020 Issue Date October 23 2020 Supersedes 160 00 O1 702 ...

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