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Subject to change without notice. Printed in U.S.A.

5167530-JIM-H-0218

Copyright

©

2018 by Johnson Controls, Inc. All rights reserved.

Supersedes: 5167530-JIM-G-0118

York International Corporation

5005 York Drive

Norman, OK 73069

OPERATIONAL MEASUREMENTS - STAGING CONTROLS

FINAL - INSPECTION

OBSERVED PRODUCT DEFICIENCIES & CONCERNS:

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Verify Proper Operation of Heating/Cooling Staging Controls

Create a cooling demand at the Thermostat, BAS System or Smart Equipment™
Verify that cooling/economizer stages are energized.

Create a heating demand at the Thermostat, BAS System or Smart Equipment™
Verify that heating stages are energized.

Verify Proper Operation of the Variable Frequency Drive (If Required)

Verify that motor speed modulates with duct pressure change.

Verify that all operational control set points have been set to desired value
Scroll through all setpoints and change as may be necessary to suit the occupant requirements.

Verify that all option parameters are correct
Scroll through all option parameters and ensure that all installed options are enabled in the software and all
others are disabled in the software. (Factory software settings should match the installed options)

Verify that all access panels have been closed and secured

Save a backup file from the unit control board onto a USB flash drive.

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Содержание J10ZJ

Страница 1: ...ctors 43 17 Airflow Performance Side Duct Application 45 18 Airflow Performance Bottom Duct Application 47 19 RPM Selection 48 20 Indoor Blower Specifications 49 21 Power Exhaust Specifications 49 22...

Страница 2: ...ety precautions and codes including ANSI Z223 1 or CSA B149 1 latest edition Improper installation may create a condition where the operation of the product could cause personal injury or property dam...

Страница 3: ...lation only 3 For installation on combustible material and may be installed directly on combustible flooring or in the U S on wood flooring or Class A Class B or Class C roof covering materials 4 For...

Страница 4: ...er CG 6 4 Pleated Filter CG A Std Cabinet E SSD SST Drain Pan R Reverse Drain Pan A No Economizer B Economizer w Barometric RLF D Economizer w Power EXH H Motorized Damper Outdoor Air Option 1 No Serv...

Страница 5: ...he ground 3 Remove the condenser coil external protective covering prior to operation 4 Remove the toolless doorknobs and instruction packet prior to installation Figure 2 Condenser Covering Figure 3...

Страница 6: ...rocess cooling applications computer rooms switchgear etc please call the applications department for Unitary Products 1 877 UPG SERV for guidance Additional accessories may be needed for stable opera...

Страница 7: ...e care when moving the unit Do not remove any packaging until the unit is near the place of installation Rig the unit by attaching chain or cable slings to the lifting holes provided in the base rails...

Страница 8: ...ted The condenser coils should be protected from rigging cable damage with plywood or other suitable material D A C B LEFT FRONT D A C B E F LEFT FRONT X Y LEFT FRONT Table 2 Weights and Dimensions Si...

Страница 9: ...c Heat1 1 Weight given is for the maximum heater size available 54KW 49 49 Gas Heat2 2 Weight given is for the maximum number of tube heat exchangers available 8 tube 110 110 Variable Frequency Drive3...

Страница 10: ...Unitary Products Figure 9 J12ZJ Physical Dimensions 15 23 29 03 14 85 29 03 14 85 15 23 28 86 29 66 44 09 24 58 TYP 4 PL FRONT See detail B for drain location See detail A for gas inlet C D E F B 4 3...

Страница 11: ...1 2 30 3 16 24 3 16 17 3 16 6 3 16 42 CABINET 3 126 2 000 3 184 4 727 7 705 14 594 Gas Pipe Inlet Gas Exhaust Vent 50 3 4 CABINET 3 126 2 000 3 184 4 737 7 715 17 541 Gas Pipe Inlet Gas Exhaust Vent 5...

Страница 12: ...Unit Bottom Duct Openings Bottom condensate drain Bottom gas supply entry FRONT RETURN AIR SUPPLY AIR RIGHT LEFT 20 1 8 19 1 8 17 1 8 6 13 16 6 13 16 32 11 16 14 1 2 16 3 8 18 1 16 25 9 16 12 5 16 27...

Страница 13: ...it Electrical Entry Figure 12 J06 thru 10ZJ Unit Side Duct Openings Disconnect Swith Cover Power Entry 2 1 2 Control Entry 7 8 Power Entry 2 1 2 Convenience Outlet Cover Convenience Outlet Power Entry...

Страница 14: ...Left End Duct Opening Dot Plugs 2 7 8 5 5 32 D C 31 5 8 18 1 4 B A Table 6 Side Duct Dimensions Unit Model Number Dimension in A B C D J06ZJ 28 1 4 18 1 16 28 1 4 18 1 4 J07ZJ 28 1 4 18 1 16 28 1 4 1...

Страница 15: ...Dimension in A B C J06ZJ 30 358 22 580 22 330 J07ZJ 30 358 22 580 22 330 J08ZJ 30 358 22 580 22 330 J10ZJ 30 358 22 580 22 330 J12ZJ 30 358 22 580 22 330 8 or 14 50 1 2 30 20 20 80 5 8 6 2 TYP INSULAT...

Страница 16: ...to be reused by securing each panel to its respective down flow opening But keep in mind that the supply panel is installed with the painted surface UP facing the heat exchanger while the return panel...

Страница 17: ...same size and type Dirty filters reduce the capacity of the unit and result in frosted coils or safety shutdown Refer to physical data tables for the number and size of filters needed for the unit The...

Страница 18: ...e wired with a separate branch circuit fed directly from the meter panel and properly fused Refer to Figures 22 23 and 24 for typical field wiring and to the appropriate unit wiring diagram mounted in...

Страница 19: ...ohnson Controls Unitary Products 19 Figure 23 Field Wiring Disconnect Cooling Unit With Gas Heat Without VFD Option L1 T1 L2 T2 T3 L3 THREE PHASE POWER SUPPLY FACTORY OR FIELD SUPPLIED DISCONNECT GROU...

Страница 20: ...he unit to the thermostat and back to the unit 18 AWG 150 Feet OCC C RC G Y2 Y1 W2 W1 X R THERMOSTAT TERMINALS CONTROL TERMINAL BLOCK TERMINALS ON A LIMITED NUMBER OF THERMOSTATS 1 4 3 1 2 4 Second st...

Страница 21: ...09 6 8 1 18 9 38 0 43 5 45 50 E18 13 5 2 37 5 53 3 60 2 60 70 E24 18 0 2 50 0 69 0 75 8 70 80 E36 25 5 2 70 8 95 0 101 9 100 110 230 11 9 88 0 18 5 3 0 5 2 5 5 0 0 None 38 0 43 5 45 50 E09 9 0 1 21 7...

Страница 22: ...0 75 5 90 90 E24 18 0 2 50 0 74 5 81 3 90 90 E36 25 5 2 70 8 100 5 107 4 110 110 E54 40 6 2 112 7 152 9 159 7 175 175 230 23 1 160 0 36 0 2 1 9 6 5 5 0 0 None 70 0 75 5 90 90 E18 18 0 2 43 3 70 0 75 5...

Страница 23: ...42 4 47 9 50 50 E18 13 5 2 37 5 58 8 65 7 60 70 E24 18 0 2 50 0 74 5 81 3 80 90 E36 25 5 2 70 8 100 5 107 4 110 110 230 11 9 88 0 18 5 3 0 9 6 5 5 0 0 None 42 4 47 9 50 50 E09 9 0 1 21 7 42 4 47 9 50...

Страница 24: ...79 9 90 100 E24 18 0 2 50 0 80 0 86 8 90 100 E36 25 5 2 70 8 106 0 112 9 110 125 E54 40 6 2 112 7 158 4 165 2 175 175 230 23 1 160 0 36 0 2 1 14 0 5 5 0 0 None 74 4 79 9 90 100 E18 18 0 2 43 3 74 4 7...

Страница 25: ...0 53 5 50 60 E18 13 5 2 37 5 65 8 72 7 70 80 E24 18 0 2 50 0 81 5 88 3 90 90 E36 25 5 2 70 8 107 5 114 4 110 125 230 11 9 88 0 18 5 3 0 5 2 5 5 10 0 None 48 0 53 5 50 60 E09 9 0 1 21 7 48 0 53 5 50 6...

Страница 26: ...0 85 5 100 100 E24 18 0 2 50 0 87 0 93 8 100 100 E36 25 5 2 70 8 113 0 119 9 125 125 E54 40 6 2 112 7 165 4 172 2 175 175 230 23 1 160 0 36 0 2 1 9 6 5 5 10 0 None 80 0 85 5 100 100 E18 18 0 2 43 3 8...

Страница 27: ...4 57 9 60 60 E18 13 5 2 37 5 71 3 78 2 80 80 E24 18 0 2 50 0 87 0 93 8 90 100 E36 25 5 2 70 8 113 0 119 9 125 125 230 11 9 88 0 18 5 3 0 9 6 5 5 10 0 None 52 4 57 9 60 60 E09 9 0 1 21 7 52 4 58 4 60...

Страница 28: ...4 89 9 100 110 E24 18 0 2 50 0 92 5 99 3 100 110 E36 25 5 2 70 8 118 5 125 4 125 150 E54 40 6 2 112 7 170 9 177 7 175 200 230 23 1 160 0 36 0 2 1 14 0 5 5 10 0 None 84 4 89 9 100 110 E18 18 0 2 43 3 8...

Страница 29: ...Btu 96 144 96 144 96 144 144 192 144 192 AFUE Steady state efficiency 80 80 80 80 80 80 80 80 80 80 No burners 4 6 4 6 4 6 6 8 6 8 No stages 23 23 23 23 23 23 23 23 23 23 Temperature Rise Range F 20...

Страница 30: ...69 AK89 AK74 AK84 AK74 AK74 BK77 Belt A53 A54 A52 A54 A56 A54 A56 A54 A54 BX56 Motor HP each 1 1 2 2 1 1 2 3 2 3 2 3 3 5 RPM 1725 1725 1725 1725 1725 1725 1725 1725 1725 1725 Frame size 56 56 56 56 56...

Страница 31: ...r of gas flow required specific gravity of the gas and the length of run National Fuel Gas Code Z223 1 in U S A or the current Gas Installation Codes CSA B149 1 in Canada should be followed in all cas...

Страница 32: ...f dirt and scale by hammering on the outside of the pipe and blowing out loose particles Before initial start up be sure that all gas lines external to the unit have been purged of air 5 The gas suppl...

Страница 33: ...ectric heaters are available as factory installed options or field installed accessories Refer to electric heat instructions for installation These heaters mount in the heat compartment with the heati...

Страница 34: ...1 Down Flow application 2 Horizontal Flow application that requires the purchase of a barometric relief hood Rain Hood All of the hood components including the filters the gasketing and the hardware f...

Страница 35: ...rovides full speed motor operation and complete electrical isolation of the drive TEST routes power to the VFD but not to the motor to allow for drive programming and or diagnostics If a drive failure...

Страница 36: ...ng is no longer available if the outside air temperature rises above either the Economizer OAT Enable setpoint or the return air temperature Single Enthalpy Changeover For single enthalpy economizer o...

Страница 37: ...supply air temperature to the Economizer Setpoint At no time will a compressor output be turned ON if the economizer output is less than 100 even if the differential between zone or return temperatur...

Страница 38: ...rmistor MAT parameter reports input status F C 3 65 VDC reading MAT to COM with open circuit Read only use in current control revision IN1 MAT LEDs at left on upper edge of economizer board POWER POWE...

Страница 39: ...power exhaust actuator and economizer actuator Connects through circuit trace to 24V IN pin HOT ECON 2 10 VDC output for the Economizer actuator Econ parameter reports output status 0 100 Used to pos...

Страница 40: ...negative for the indoor air quality sensor Connects through circuit trace to 24V IN pin COM R 24V 24 VAC hot supplied for the outdoor air quality sensor Connects through circuit trace to 24V IN pin HO...

Страница 41: ...pressures or producing a high noise level the scroll is misphased Blower Rotation Check for proper supply air blower rotation If the blower is rotating backwards the line voltage at the unit point of...

Страница 42: ...t high altitude is less dense less static pressure will be generated and less power will be required than a similar application at sea level Air density correction factors are shown in Table 16 and Fi...

Страница 43: ...given is at an elevation of 5 000 ft The first step is to convert this static pressure to equivalent sea level conditions Sea level static pressure 1 5 832 1 80 Enter the blower table at 6000 sCFM and...

Страница 44: ...is found 5 1 95 BHP exceeds the maximum continuous BHP rating of the 1 5 HP motor The 2 HP motor is required 6 1268 RPM is within the range of the 2 HP drives 7 Using the 2 HP motor and drive 5 turns...

Страница 45: ...24 2 04 2400 631 0 16 682 0 41 736 0 66 793 0 90 852 1 14 911 1 36 970 1 58 1028 1 78 1084 1 97 1136 2 13 2600 642 0 27 692 0 52 747 0 76 804 1 01 862 1 24 922 1 47 981 1 69 1039 1 89 1094 2 07 1146 2...

Страница 46: ...WG1 1 Blower performance includes gas heat exchangers and 2 filters See STATIC RESISTANCE table for additional applications 2 See RPM SELECTION table to determine desired motor sheave setting and to d...

Страница 47: ...1 1012 1 61 1065 1 81 1113 2 02 1153 2 24 2400 689 0 42 743 0 69 800 0 93 859 1 16 919 1 37 978 1 57 1035 1 77 1088 1 97 1135 2 18 1176 2 40 2600 712 0 60 766 0 87 823 1 11 882 1 34 942 1 55 1002 1 75...

Страница 48: ...RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP Field Supplied Drive Standard 3 HP Drive Hi Static 5 HP Drive 3200 797 1 32 851 1 46 903 1 60 953 1 74 1001 1 86 1048 1 99 1093 2 11 1138 2 23 1...

Страница 49: ...screws after 10 12 hrs run time is recommended Table 20 Indoor Blower Specifications Size Tons Model Motor Motor Sheave Blower Sheave Belt HP RPM Eff SF Frame Datum Dia in Bore in Model Datum Dia in...

Страница 50: ...pen 5 Select the correct blower performance table for the unit from Tables 17 and 18 Tables are presented for side and down flow configuration 6 Determine the unit Measured CFM from the Blower Perform...

Страница 51: ...tallation for any installation errors leaks or undesirable systems effects that can result in loss of airflow Even small changes in blower speed can result in substantial changes in static pressure an...

Страница 52: ...has a delay of 10 seconds minimum off Optional VAV Start up and Control Table 23 Additional Static Resistance Size Tons Model CFM Cooling Only1 1 Add these values to the available static resistance in...

Страница 53: ...rs have been completed Upon the final compressor de energizing the blower is stopped following the elapse of the fan off delay for cooling To be available a compressor must not be locked out due to a...

Страница 54: ...r is inactive the condenser fans will be de energized Evaporator Low Limit During cooling operation if the Evaporator Low Limit Sensor EC1 2 Located on the Suction Line at the Evaporator Coil detects...

Страница 55: ...mit opens three times within one hour it will lock on the indoor blower motor Safety Controls The UCB monitors the temperature limit switch of electric heat units The control circuit includes the foll...

Страница 56: ...hree ignition attempts the furnace is locked out for one hour The furnace is monitored during this one hour period for unsafe conditions Recycle Operation When a flame is lost after the flame stabiliz...

Страница 57: ...on except the auxiliary is manual reset Consequently the control will respond in the same manner as outlined above under Limit Switch The ICB monitors the Pressure and Roll out switches of gas heat un...

Страница 58: ...nlet are free of any debris or obstruction Operating Instructions Lighting The Main Burners 1 Turn OFF electric power to unit 2 Turn room thermostat to lowest setting 3 Turn gas valve counter clockwis...

Страница 59: ...ulate the cubic feet of gas consumed per hour See example below 6 If necessary adjust the low pressure regulator as discussed in the section Manifold Gas Pressure Adjustment Be sure not to under fire...

Страница 60: ...oth the return air and the heated air in the ducts about 6 feet from the furnace where they will not be affected by radiant heat Increase the blower CFM to decrease the temperature rise decrease the b...

Страница 61: ...Equipment Catalog Commercial Products Zoning Systems and Controls 1 Local LCD on Unit Control Board OR 2 Mobile Access Portal MAP Gateway Portable Source 1 P N S1 JC MAP1810 OP MAP Gateway Quick Star...

Страница 62: ...oystick and the two push buttons below the LCD to navigate through the menus Joy Stick Down ENTER CANCEL JOY C PWR 7 7 77 T Update Details Press Enter ENTER CANCEL JOY C PWR 7 7 77 Fan Econ Press Ente...

Страница 63: ...Q UPZDUH 3OHDVH XWLOL H WKLV GRFXPHQW DORQJ ZLWK WKH DGGLWLRQDO LQIRUPDWLRQ LQ WKH 8VHUV XLGH DQG GHWDLOHG QDYLJDWLRQ PHQX WR DGMXVW WKH FRQWURO WR FXVWRPHU SUHIHUHQFHV RU MRE VSHFL FDWLRQV Joy Stick...

Страница 64: ...B microprocessor connects through circuit trace to the SD 24 terminal SD 24 24 VAC hot out for factory accessory smoke detector condensate overflow and or user shutdown relay switching in series Conne...

Страница 65: ...it indicates 24 VAC is present at C and 24V terminals FAULT Red hard lockout networking error and firmware error indicator 1 2 second on off flashing indicates one or more alarm is currently active 1...

Страница 66: ...DC reading EC2 to EC2 with open circuit Used in suction line temperature safety Pinned connections on right edge of UCB RAH Return Air Humidity input from 0 10 VDC 0 100 RH sensor Input required for r...

Страница 67: ...put for indoor blower contactor coil indoor blower VFD enable relay coil Output with heat cool operation G input or schedule demand C1 24 VAC hot output for compressor 1 If demand is present and permi...

Страница 68: ...ter of the board Positive of the 15 VDC reading to C circuit for powering an optional netstat and or Multi Touch gateway C Common for SA BUS power and communication circuits Also incorporated in the J...

Страница 69: ...nication circuit Earth ground reference of the cable to prevent interference on the FC bus BACnet MSTP communication circuit Item Selector in red housing at left on top edge of the communication board...

Страница 70: ...Pair Cable2 2 We recommend 26 AWG solid 6 wire 3 twisted pairs cable as the best fit for fabricating modular cables with the modular jack housing assembly Be sure the cable you use fits the modular ja...

Страница 71: ...up This confidence is supported by the 30 day dealer protection coverage portion of our standard warranty policy which states that Johnson Controls UPG will cover parts and labor on new equipment star...

Страница 72: ...full open position and the frequency drive is operating at 60 HZ Do not proceed with the equipment start up without the design CFM information Design Supply Air CFM __________________________ Design...

Страница 73: ...complete Air Moving Inspection Completed See Notes Alignment of drive components Belt tension adjusted properly Blower pulleys tight on shaft bearing set screws tight wheel tight to shaft Pressure swi...

Страница 74: ...ustment or change required to obtain the correct airflow Was it necessary to increase of decrease the airflow to meet the design conditions If the motor pulley size was changed measure the outside dia...

Страница 75: ...Return Air Temperature ________________ F db ________________ F wb ________________ RH Mixed Air Temperature ________________ F db ________________ F wb ________________ RH Supply Air Temperature ____...

Страница 76: ..._______________________________ ________________________________________________________________________________________________________ _______________________________________________________________...

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