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561276-UIM-C-0712

Johnson Controls Unitary Products

3

Furnaces for installation on combustible flooring shall not be
installed directly on carpeting, tile or other combustible material
other than wood flooring.

Check the rating plate and power supply to be sure that the elec-
trical characteristics match. All models use nominal 115 VAC, 1
Phase, 60-Hz power supply. DO NOT CONNECT THIS APPLI-
ANCE TO A 50-Hz POWER SUPPLY OR A VOLTAGE ABOVE
130 VOLTS.

Furnace shall be installed so the electrical components are pro-
tected from water.

Installing and servicing heating equipment can be hazardous due
to the electrical components and the gas fired components. Only
trained and qualified personnel should install, repair, or service
gas heating equipment. Untrained service personnel can perform
basic maintenance functions such as cleaning and replacing the
air filters. When working on heating equipment, observe precau-
tions in the manuals and on the labels attached to the unit and
other safety precautions that may apply.

COMBUSTION AIR QUALITY 

(LIST OF CONTAMINANTS)

The furnace requires 

OUTDOOR AIR

 for combustion when the furnace

is located in any of the following environments.

Buildings with indoor pools

Chemical exposure

Commercial buildings 

Furnaces installed in hobby or craft rooms

Furnaces installed in laundry rooms 

Furnaces installed near chemical storage areas 

Restricted Environments

The furnace requires 

OUTDOOR AIR

 for combustion when the furnace

is located in an area where the furnace is being exposed to the follow-
ing substances and / or chemicals.

Antistatic fabric softeners for clothes dryers

Carbon tetrachloride

Cements and glues

Chlorinated waxes and cleaners

Chlorine based swimming pool chemicals

Cleaning solvents (such as perchloroethylene)

De-icing salts or chemicals

 Halogen type refrigerants

 Hydrochloric acid

 Masonry acid washing materials

 Permanent wave solutions

 Printing inks, paint removers, varnishes, etc.

 Water softening chemicals

When outdoor air is used for combustion, the combustion air intake duct
system termination must be located external to the building and in an
area where there will be no exposure to the substances listed above.

CODES AND STANDARDS

Follow all national, local codes and standards in addition to this installa-
tion manual. The installation must comply with regulations of the serv-
ing gas supplier, local building, heating, plumbing, and other codes. In
absence of local codes, the installation must comply with the national
codes listed below and all authorities having jurisdiction.

In the United States and Canada, follow all codes and standards for the
following, using the latest edition available:

STEP 1 -Safety

US: National Fuel Gas Code (NFGC) NFPA 54/ANSI Z223.1 and
the Installation Standards, Warm Air Heating and Air Conditioning
Systems ANSI/NFPA 90B

CANADA: CAN/CGA-B149.1 National Standard of Canada. Natu-
ral Gas and Propane Installation Codes (NSCNGPIC)

STEP 2 -General Installation

US: Current edition of the NFGC and NFPA 90B. For copies, con-
tact the 

National Fire Protection Association Inc.
Batterymarch Park
Quincy, MA 02269

or for only the NFGC, contact the 

American Gas Association, 
400 N. Capital, N.W. 
Washington DC 20001 

or www.NFPA.org

CANADA: NSCNGPIC. For a copy contact:

Standard Sales, CSA International
178 Rexdale Boulevard
Etobicoke, (Toronto) Ontario Canada M9W 1RS

STEP 3 -Combustion and Ventilation Air

US: Section 5.3 of the NFGC, air for Combustion and Ventilation

CANADA: Part 7 of NSCNGPIC, Venting Systems and Air Supply
for Appliances

STEP 4 -Duct Systems

US and CANADA: Air Conditioning Contractors Association
(ACCA) Manual D, Sheet Metal and Air Conditioning Contractors
Association National Association (SMACNA), or American Soci-
ety of Heating, Refrigeration, and Air Conditioning Engineers
(ASHRAE) 1997 Fundamentals Handbook Chapter 32.

STEP 5 -Acoustical Lining and Fibrous Glass Duct

US and CANADA: Current edition of SMACNA and NFPA 90B as
tested by UL Standard 181 for Class 

I

 Rigid Air Ducts

STEP 6 -Gas Piping and Gas Pipe Pressure Testing

US: NFGC; chapters 2, 3, 4, & 9 and National Plumbing Codes

CANADA: NSCNGPIC Part 5

STEP 7 -Electrical Connections

US: National Electrical Code (NEC) ANSI/NFPA 70

CANADA: Canadian Electrical Code CSA C22.1

These instructions cover minimum requirements and conform to exist-
ing national standards and safety codes. In some instances these
instructions exceed certain local codes and ordinances, especially
those who have not kept up with changing residential and non-HUD
modular home construction practices. These instructions are required
as a minimum for a safe installation.

The furnace area must not be used as a broom closet or for any
other storage purposes, as a fire hazard may be created. Never
store items such as the following on, near or in contact with the fur-
nace.

1. Spray or aerosol cans, rags, brooms, dust mops, vacuum

cleaners or other cleaning tools.

2. Soap powders, bleaches, waxes or other cleaning com-

pounds; plastic items or containers; gasoline, kerosene, ciga-
rette lighter fluid, dry cleaning fluids or other volatile fluid.

3. Paint thinners and other painting compounds.
4. Paper bags, boxes or other paper products

Never operate the furnace with the blower door removed. To
do so could result in serious personal injury and/or equipment
damage.

Содержание TM9M*MP

Страница 1: ...6 Thermostat Chart Single Stage Heat Pump Variable Speed or PSC Modulating Furnace 17 Thermostat Chart Two Stage Heat Pump Variable Speed or PSC Modulating Furnace 18 Typical Condensate drain vertical installation 20 Typical Combustion Pipe Drain Tee 20 Upflow Configuration 21 Downflow Configuration 22 Horizontal Left Configuration 23 Horizontal Right Configuration 24 Dimensions 25 Home Layout 27 ...

Страница 2: ...required for combustion Return air temperature maintained between 55ºF 13ºC and 80ºF 27ºC The air filter must be replaced upon substantial completion of the construction process Clean furnace duct work and components upon substantial completion of the construction process and verify furnace operating conditions including ignition input rate temperature rise and venting according to the manufacture...

Страница 3: ...urisdiction In the United States and Canada follow all codes and standards for the following using the latest edition available STEP 1 Safety US National Fuel Gas Code NFGC NFPA 54 ANSI Z223 1 and the Installation Standards Warm Air Heating and Air Conditioning Systems ANSI NFPA 90B CANADA CAN CGA B149 1 National Standard of Canada Natu ral Gas and Propane Installation Codes NSCNGPIC STEP 2 Genera...

Страница 4: ...nstalled in every dwelling building or structure used in whole or in part for resi dential purposes including those owned or operated by the Com monwealth and where the side wall exhaust vent termination is less than seven 7 feet above finished grade in the area of the venting including but not limited to decks and porches the following require ments shall be satisfied 1 INSTALLATION OF CARBON MON...

Страница 5: ... access cover shall be attached in such a manner as to prevent leaks DUCT FLANGES Four flanges are provided to attach ductwork to the furnace These flanges are rotated down for shipment In order to use the flanges remove the screw holding an individual flange rotate the flange so it is in the upward position and reinstall the screw then repeat this for all 4 flanges If the flanges are not used the...

Страница 6: ...urnace to provide support and to prevent damage or warping of the cabinet When lifting the furnace support the ends of the furnace rather than lifting by the cabinet flanges at the return air openings bottom or sides or supply air opening It is acceptable to use the primary heat exchanger tubes as a lifting point provided that the tubes are lifted at the front of the heat exchang ers where attache...

Страница 7: ...SERIES COILS FURNACE ASSEMBLY MC FC SERIES COILS These coils are factory shipped for installation in either upflow or down flow applications with no conversion Position the coil casing over or under the furnace opening as shown in Figure 7 after configuring coil flanges as required see Coil Flange sec tion below COIL FLANGE INSTALLATION The coils include removable flanges to allow proper fit up wi...

Страница 8: ...the duct Refer to Table 2 COIL FURNACE ASSEMBLY HC SERIES COILS These coils are supplied ready to be installed in a right hand position or a left hand position When used in conjunction with a horizontal furnace blow through application the coil should be oriented with the opening of the A coil closest to the furnace See Figure 12 FIGURE 9 Horizontal Right Application Typical FIGURE 10 Horizontal L...

Страница 9: ...try Condensate Drain Optional Return Air Cutout Either side 29 5 For Cladded door add appoximately an additional 75 C SUPPLY END 56 56 20 B 3 23 8 56 Combustion Air Inlet RETURN END B 24 25 2 Vent Connection Outlet 2 Vent Connection Outlet 2 Vent Connection Outlet Table 3 Cabinet and Duct Dimensions BTUH kW Input Nominal CFM m3 min Cabinet Size Cabinet Dimensions Inches Approximate Operating Weigh...

Страница 10: ...om either side of the furnace using any of the gas pipe entry knockouts on both sides of the furnace Refer to Figure 16 All filters and mounting provision must be field supplied All installa tions must have a filter installed An overpressure protection device such as a pressure regulator must be installed in the gas piping system upstream of the furnace and must act to limit the downstream pressur...

Страница 11: ...actory 45 orifices to larger 43 orifices which will bring the input rate back up to approxi mately 76 000 BTU H which is what it should be for that furnace at 6 000 feet SECTION V ELECTRICAL POWER ELECTRICAL POWER CONNECTIONS Field wiring to the unit must be grounded Electric wires that are field installed shall conform to the temperature limitation for 63 F 35 C rise wire when installed in accord...

Страница 12: ... thermostat wiring to connect the Y and C terminals on the furnace control board to the proper wires on the con densing unit unit outside The 24 volt 40 VA transformer is sized for the furnace components only and should not be connected to power auxiliary devices such as humidifiers air cleaners etc The transformer may provide power for an air conditioning unit contactor AIR CONDITIONER CONNECTION...

Страница 13: ...per W914 for electric heat on thermostat is not necessary C 24 Volt Common Y Compressor SINGLE STAGE AIR CONDITIONER Y Compressor Contactor SINGLE STAGE AIR CONDITIONER C 24 Volt Common R 24 Volt Hot Y1 Single Stage Compressor MODULATING FURNACE CONTROL G Fan MODULATING FURNACE Y Y2 Second or Full Stage Compressor DHUM Dehumidification Open on Humidity Rise W Modulating Heat Part Numbers SAP Legac...

Страница 14: ... Stage Compressor MODULATING FURNACE CONTROL G Fan MODULATING FURNACE Y Y2 Second or Full Stage Compressor DHUM Dehumidification Open on Humidity Rise W Modulating Heat Part Numbers SAP Legacy 1 1 Move HUMIDISTAT jumper to YES if humidistat is to be used ID MODELS LO COMP Single Stage Compressor OUT O Reversing Valve Energized in Cool HI COMP Second Stage Compressor OUT External Humidistat Optiona...

Страница 15: ...mmon R 24 Volt Hot Y1 Single Stage Compressor MODULATING FURNACE CONTROL G Fan MODULATING FURNACE Y Y2 Second or Full Stage Compressor DHUM Dehumidification Open on Humidity Rise W Modulating Heat Part Numbers SAP Legacy 1 1 Move HUMIDISTAT jumper to YES if humidistat is to be used ID MODELS LO COMP Single Stage Compressor OUT O Reversing Valve Energized in Cool HI COMP Second Stage Compressor OUT...

Страница 16: ...CONTROL X L Malfunction Light W Auxiliary Heat SINGLE STAGE HEAT PUMP 1 1 Part Number S1 2HU16700124 3 Y2 Second Stage Compressor Step 9 of Thermostat Installer Configuration Menu must be set to Pump OFF Step 1 of Thermostat Installer Configuration Menu must be set to Heat Pump 1 E B E ZD E R OD MODELS HGD HP RHS C 24 Volt Common R 24 Volt Hot Y1 Single Stage Compressor MODULATING FURNACE CONTROL ...

Страница 17: ...irst Stage Heat W2 OUT Second Stage Heat Y2 OUT Second Stage Compressor Y1 Single Stage Compressor X L Malfunction Light Y2 Second Stage Compressor W Auxiliary Heat BS Bonnet Sensor BSG Bonnet Sensor YORKGUARD VI CONTROL SINGLE STAGE HEAT PUMP Bonnet Sensor Optional Change FFuel jumper on the heat pump control to ON 1 H 3 YMB YZB OD MODELS Y2 Second Stage Compressor Thermostat Installer Setup 1 Sy...

Страница 18: ...AT E Emergency Heat R 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR AUX Auxiliary Heat Step 1 of Thermostat Installer Configuration Menu must be set to HP2 Selection of GAS ELEC switch on thermostat not necessary Thermostat Installer Setup 0170 System Type must be set to 12 3 Heat 2 Heat Pump Thermostat Installer Setup 0190 Changeover Valve must be set to 0 O B terminal Energized in Cooling Therm...

Страница 19: ...o Run 2 function so the burners will stop fir ing as soon as the W signal is removed 2 Defrost Cycle When both a W signal and a Y2 signal are pres ent the modulating firing rate will operate at a constant 80 firing rate and there will be no Run 2 function so the burners will stop fir ing as soon as the W signal is removed 3 Hot Heat Pump The hot heat pump feature will work when the control is wire...

Страница 20: ...on the combustion air pipe as close to the furnace as possi ble as shown in Figure 25 This is true for all long horizontal vent ing in any furnace configuration This will prevent the condensate from entering the furnace To Open Or Vented Drain Tee 5 Min Open Stand Pipe Anti siphon air vent NOTICE FIGURE 25 Typical Combustion Pipe Drain Tee DO NOT terminate the condensate drain in a chimney or wher...

Страница 21: ...off so that no sagging loops will collect and hold condensate which will cause the furnace to not operate Shorten pressure switch hose Re route and shorten pressure switch hose Shorten rain gutter hose Move rain gutter hose to this position For 100 120K input furnaces the condensate drain is plumbed toward the left casing outlet from the factory For 060 080K input furnaces the condensate drain is ...

Страница 22: ...tch hose to this position NOTE May require the longer hose that is provided with wider cabinets Move condensate drain hose to this position May exit either side of the cabinet Move rain gutter hose to this position When drain hose routing changes are required be sure to cap all un used openings If rerouting hoses excess length should be cut off so that no sagging loops will collect and hold conden...

Страница 23: ...hose to this position NOTE May requirethe longer hose thatis provided with wider cabinets Change condensate drain connection to the 90 fitting provided Move condensate drain hose to this position Move rain gutter hose to this position NOTE May require hose extension that is provided with wider cabinets Move condensate drain hose to this position Change condensate drain connection to the 90 fitting...

Страница 24: ...tting provided Move condensate drain hose to this position Move rain gutter hose to this position Change condensate drain connection to the 90 fitting provided Move condensate drain hose to this position AIRFLOW Move pressure switch hose to this position When drain hose routing changes are required be sure to cap all un used openings If rerouting hoses excess length should be cut off so that no sa...

Страница 25: ...pe must be glued with cement that is approved for use with BOTH materials Metallic materials must not be used for venting or air intake 5 If a flexible connector is used in the vent system it must be made of a material that is resistant to acidic exposure and to at least 225 F temperature Flexible connectors are also allowed in the combustion air pipe 6 All models are supplied with 2 5 1 cm vent c...

Страница 26: ...to prevent sagging 9 Seal around the openings where the combustion air and or vent piping pass through the roof or sidewalls COMBUSTION AIR VENTING TABLE 9 Equivalent Length of Fittings Fitting Equivalent Length 2 90º sweep elbow 5 feet of 2 pipe 2 45º sweep elbow 2 1 2 feet of 2 pipe 2 90º standard elbow 7 feet of 2 pipe 2 45º standard elbow 3 1 2 feet of 2 pipe 3 90º sweep elbow 5 feet of 3 pipe...

Страница 27: ...equirements of the gas supplier 12 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier F Clearance to outside corner 12 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier 12 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier G Clearance to inside corner 3 feet 91 4 ...

Страница 28: ...urce from inside the building The vent for a single pipe system must be installed as specified in the venting section of these instructions with the vent terminating as shown in Figure 32 Each furnace must have a separate vent pipe Under NO circumstances can the two vent pipes be tied together The combustion air side of the two pipe configuration shown in Figure 33 can be installed so the combusti...

Страница 29: ... to the space surrounding the appliance This may be from within the space in a non confined location or it may be brought into the furnace area from outdoors through permanent openings or ducts It is not piped directly into the furnace A single properly sized pipe from the furnace vent connector to the outdoors must be provided It is recom mended that the supplied intake coupling 18 of pipe be att...

Страница 30: ... Two per manent openings shall communicate directly or by means of ducts with the outdoors crawl spaces or attic spaces 2 One permanent openings commencing within 12 30 5 cm of the top of the enclosure shall be permitted where the equipment has clearances of at least 1 2 54 cm from the sides and back and 6 15 24 cm from the front of the appliance The opening shall com municate directly with the ou...

Страница 31: ...rry away any vented gas CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monxide poisoning or death The following steps shall be followed for each appliance connected to the venting system being placed into operation while all other appliances connected to the venting sy...

Страница 32: ...e furnace will automatically return to normal opera tion after 150 minutes if power is not cycled CALCULATING THE FURNACE INPUT NAT GAS Burner orifices are sized to provide proper input rate using natural gas with a heating value of 1030 BTU Ft3 38 4 MJ m3 If the heating value of your gas is significantly different it may be necessary to replace the orifices Verify natural gas input rate by clocki...

Страница 33: ... 116 290 22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 97 243 28 129 257 643 76 47 95 237 29 124 248 621 78 46 92 231 30 120 240 600 80 45 90 225 31 116 232 581 82 44 88 220 32 113 225 563 84 43 86 214 33 109 218 545 86 42 84 209 34 106 212 529 88 41 82 205 35 103 206 514 90 40 8...

Страница 34: ...rol board The jumper is factory set to deliver an air temperature rise near the midpoint of the nameplate temperature rise range If more air is desired lower temper ature rise move the jumper to the 10 position If less air is desired higher temperature rise move the jumper to the 10 position Do not move the motor wires to different positions on the furnace control board Table 15 Inlet Gas Pressure...

Страница 35: ...tion can be adjusted as desired This is done my moving the FAN jumper on the control board to give the desired air flow Do not move the motor wires to different positions on the furnace control board The jumper has three positions The H position delivers maximum air flow 100 of the blower capacity Position M delivers approximately 70 of the blower capacity And Position L delivers minimum airflow a...

Страница 36: ... 1175 1129 1077 1011 925 837 120D20 High 2701 2620 2533 2429 2338 2227 2112 1993 1861 1706 Medium High 2125 2083 2046 1994 1955 1901 1857 1737 1621 1497 Medium Low 1664 1664 1547 1619 1580 1554 1468 1392 1331 1226 Low 1357 1339 1330 1318 1286 1235 1185 1141 1060 938 Left Side Airflow Return SCFM Upflow without filter Models Input Airflow Cabinet Speed Ext Static Pressure in H2O 0 1 0 2 0 3 0 4 0 5...

Страница 37: ...d with a high temperature limit control mounted to the left side of the furnace vestibule panel This limit switch will open and shut off gas to the burners if it detects excessive air temperature in the furnace which can be caused by any of the following conditions 1 Dirty filter 2 Failure of the circulating blower motor or wheel 3 Too many supply or return registers closed or blocked Temperature ...

Страница 38: ...through to the burners Two Red Flashes Pressure switch closed with inducer pressure below pressure switch setpoint switch is closed when it should be open Check pressure switch Three Red Flashes Pressure switch open with inducer pressure above pressure switch setpoint switch is open when it should be closed Check pressure switch Four Red Flashes This indicates that a primary or auxiliary limit swi...

Страница 39: ... seconds The LED will flash three green flashes when the memory has been cleared then will resume the normal slow green flash after a five second pause SECTION XI REPLACEMENT PARTS LIST DESCRIPTION MOTOR MOTOR DIRECT DRIVE BLOWER BLOWER COMBUSTION ELECTRICAL CAPACITOR RUN SWITCH LIMIT CONTROL FURNACE IGNITER SENSOR FLAME SWITCH PRESSURE SWITCH DOOR TRANSFORMER VALVE GAS CONTROL TEMPERATURE AIR MOV...

Страница 40: ... MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 221 DEGREES F 105 DEGREES C 2 CONNECTORS SUITABLE FOR COPPER CONDUCTORS ONLY 2 SEULEMENT DES MARETTES POUR FIL DE CUIVRE D AU MOINS 221 DEGRES F 105 DEGRES C L ETRE AVEC UN MATERIAUX POUVANT RESISTER A DES TEMPERATURES 1 SI LE FILAGE DOIT ETRE REMPLACE EN PATRIE OU EN TOUT IL DOIT NOTES XFMR TRANSFOR...

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