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1083287-UIM-A-0114

8

Johnson Controls Unitary Products

ATTIC INSTALLATION

This appliance is certified for line contact when the furnace is installed
in the horizontal left or right position. The line contact is only permissible
between lines that are formed by the intersection of the top and two
sides of the furnace and the building joists, studs or framing. This line
may be in contact with combustible material. Refer to Figure 10.

When moving or handling this furnace prior to installation, always leave
the doors on the furnace to provide support and to prevent damage or
warping of the cabinet. When lifting the furnace, support the ends of the
furnace rather than lifting by the cabinet flanges at the return air open-
ings (bottom or sides) or supply air opening.

It is acceptable to use the primary heat exchanger tubes as a lifting
point provided that the tubes are lifted at the front of the heat exchang-
ers where attached to the vestibule panel. Do not use the top return
bend of the heat exchangers as lifting points as the tubes may shift out
of position or their location brackets/baffles.

SUSPENDED FURNACE / CRAWL SPACE 

INSTALLATION

The furnace can be hung from floor joists or installed on suitable blocks
or pads. Blocks or pad installations shall provide adequate height to
ensure that the unit will not be subject to water damage.

Units may also be suspended from rafters or floor joists using rods, pipe
angle supports or straps. In all cases, the furnace should be supported
with rods, straps, or angle supports at three locations to properly sup-
port the furnace. Place one support at the supply end of the furnace,
one support located approximately in the center of the furnace near the
blower shelf, and the third support should be at the return end of the fur-
nace. Maintain a 6” (15.2 cm) minimum clearance between the front of
the furnace and the support rods or straps.

All six suspension points must be level to ensure proper and quiet fur-
nace operation. When suspending the furnace, use a secure platform
constructed of plywood or other building materials secured to the floor
or ceiling joists. Refer to Figure 11 for details and additional information.

DOWNFLOW APPLICATION

To apply the furnace in a downflow position, it will be necessary to
rotate the vent blower 90° left or right so that the vent pipe passes
through the side of the furnace casing. See Figure 12.

 FIGURE 10:  

Typical Attic Installation

When a furnace is installed in an attic or other insulated space, keep
all insulating materials at least 12” (30.5 cm) away from furnace and
burner combustion air openings.

During installation, doors should remain on the furnace when
moving or lifting.

Return
Air

Sediment

Trap

Gas Piping

Supply
Air

Vent (Maintain
required
clearances to
combustibles)

Line contact only permissible
between lines formed by the
intersection of furnace top
and two sides and building
joists, studs or framing

30” MIN.
Work Area

Filter rack
must be a minimum
distance
of 18” (45.7 cm)
from the
furnace

 FIGURE 11:  

Typical Suspended Furnace / Crawl Space Installation

 FIGURE 12:  

Downflow Venting

Support
Rod

Support
Angle (x3)

Maintain 6” minimum
clearance between support
rods and front of furnace

LEFT SIDE VENT

RIGHT SIDE VENT

Rotate vent
blower 90°
either way

Содержание TG9S series

Страница 1: ...tical installation 17 Upflow Configuration 18 Downflow Configuration 19 Horizontal Left Configuration 20 Horizontal Right Configuration 21 Dimensions 24 Home Layout 25 Termination Configuration 1 Pipe...

Страница 2: ...55 F 13 C and 80 F 27 C The air filter must be replaced upon substantial completion of the construction process Clean furnace duct work and components upon substantial com pletion of the construction...

Страница 3: ...the following using the latest edition available STEP 1 Safety US National Fuel Gas Code NFGC NFPA 54 ANSI Z223 1 and the Installation Standards Warm Air Heating and Air Conditioning Systems ANSI NFP...

Страница 4: ...on FOR FURNACES INSTALLED IN THE COMMON WEALTH OF MASSACHUSETTS ONLY For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in pa...

Страница 5: ...r This access cover shall be attached in such a manner as to prevent leaks DUCT FLANGES Four flanges are provided to attach ductwork to the furnace These flanges are rotated down for shipment In order...

Страница 6: ...al left hand applications no conversion is required to an MC coil when used with a downflow horizontal furnace A mounting plate supplied with every coil should always be installed on the side desig na...

Страница 7: ...akage through the unused bottom opening However if the furnace is to be installed on a surface that is uneven or if it is to be installed on blocks or otherwise raised off the floor it will be necessa...

Страница 8: ...ts at three locations to properly sup port the furnace Place one support at the supply end of the furnace one support located approximately in the center of the furnace near the blower shelf and the t...

Страница 9: ...d Duct Dimensions BTUH kW Input Nominal CFM m3 min Cabinet Size Cabinet Dimensions Illustrated in Figure 13 Approximate Operating Weights A in A cm B in B cm C in C cm Lbs kg 40 11 7 800 22 7 A 14 1 2...

Страница 10: ...this section specify the type of gas approved for this furnace only use those approved gases The instal lation of a drip leg and ground union is required Refer to Figure 16 FIGURE 14 Side Return Cuto...

Страница 11: ...the octagon hub located on the gas inlet side of the valve Placing a wrench to the body of the gas valve will damage the valve causing improper opera tion and or the valve to leak Table 5 Nominal Man...

Страница 12: ...s shown in Figure 17 Electronic thermo stats may require the common wire to be connected Apply strain relief to thermostat wires passing through cabinet If air conditioning equip ment is installed use...

Страница 13: ...oner Single Stage Furnace HM1 Humidistat Y Full Stage Compressor G Fan PP11C70224 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Clipping Jumper W914 for electric heat...

Страница 14: ...32H70124 THERMOSTAT W1 Second Stage Aux Heat E Emergency Heat W2 Third Stage Heat N A BP21H50124 BN21H00124 DP21H40124 DN21H00124 THERMOSTAT N A DN22U00124 THERMOSTAT E B E ZD E R OD MODELS HGD HP RHS...

Страница 15: ...ith no space between gas supplies must enter on the right and left respectively All gas piping must be in accordance with the national fuel gas code ANSI Z223 1 latest edition and or all local code or...

Страница 16: ...from the TWIN terminal of Furnace 1 to the TWIN terminal of Furnace 2 3 Install a separate 24V relay as shown in the diagram below Use of this relay is required as it ensures that the transformers of...

Страница 17: ...been added to the pressure switch vacuum hose How ever ensure that all pressure switch hoses are routed such that they prevent any condensate from entering the pressure switch It is possible for cond...

Страница 18: ...s will collect and hold condensate which will cause the furnace to not operate Shorten pressure switch hose Re route and shorten pressure switch hose Shorten rain gutter hose Move rain gutter hose to...

Страница 19: ...itch hose to this position NOTE May require the longer hose that is provided with wider cabinets Move condensate drain hose to this position May exit either side of the cabinet Move rain gutter hose t...

Страница 20: ...re switch hose to this position NOTE May require the longer hose that is provided with wider cabinets Change condensate drain connection to the 90 fitting provided Move condensate drain hose to this p...

Страница 21: ...o the 90 fitting provided Move condensate drain hose to this position Move rain gutter hose to this position Change condensate drain connection to the 90 fitting provided Move condensate drain hose to...

Страница 22: ...ed any joint where ABS pipe is joined to PVC pipe must be glued with cement that is approved for use with BOTH materials Metallic materials must not be used for venting or air intake 5 If a flexible c...

Страница 23: ...000 4 140 60 000 4 120 80 000 2 50 80 000 2 20 80 000 3 75 80 000 3 55 80 000 4 140 80 000 4 120 100 000 2 15 100 000 2 NA 100 000 3 75 100 000 3 55 100 000 4 140 100 000 4 120 120 000 3 75 120 000 3...

Страница 24: ...G FIGURE 28 Dimensions TABLE 9 Elbow Dimensions Elbow A Dimension Illustrated in Figure 28 2 Standard 2 5 16 3 Standard 3 1 16 2 Sweep 3 1 4 3 Sweep 4 1 16 TABLE 10 Equivalent Length of Fittings Fitti...

Страница 25: ...equirements of the gas supplier 12 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier F Clearance to outside corner 12 30 5 cm or in accordance with local...

Страница 26: ...n the two vent pipes be tied together The combustion air side of the two pipe configuration shown in Figures 31 and 32 can be installed so the combustion air pipe terminates as described in outdoor co...

Страница 27: ...ns Refer to Ambient Combustion Air Supply for proper installa tion Refer to Figures 37 and 38 3 VENTILATED COMBUSTION AIR Combustion air is supplied through a PVC or ABS pipe that is connected to the...

Страница 28: ...d for use 4 A automatically operated damper or automatically adjustable lou vers shall be interlocked so that the main burner cannot operate unless either the damper or the louver is in the fully open...

Страница 29: ...located in the enclosure b Not less than the sum of all vent connectors in the confined space 3 The duct shall be least the same cross sectional area as the free area of the air supply inlet opening...

Страница 30: ...d to the venting system are not in operation 1 Inspect the venting system for proper size and horizontal pitch Determine that there is no blockage restriction leakage corrosion or other deficiencies w...

Страница 31: ...rate mea surement of gas flow 4 Refer to Table 15 for cubic feet of gas per hour 5 Multiply cubic feet per hour by heating valve BTU cu ft to obtain input If clocked rate does not match the input rate...

Страница 32: ...300 750 78 46 92 231 25 144 288 720 80 45 90 225 26 138 277 692 82 44 88 220 27 133 267 667 84 43 86 214 28 129 257 643 86 42 84 209 29 124 248 621 88 41 82 205 30 120 240 600 90 40 80 200 31 116 232...

Страница 33: ...the operating instruc tions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw for the appropriate gas per the following 4 After the manifold pressu...

Страница 34: ...must be long enough to adequately cool the furnace but not so long that cold air is blown into the heated space The Blower Off Delay Timer may be adjusted by positioning the jumper on two of the four...

Страница 35: ...84 Medium Low 1232 1313 1291 1280 1250 1209 1207 1148 1055 937 Low 826 821 853 858 838 817 794 776 760 711 80 2200 C High 2529 2435 2338 2256 2162 2041 1920 1794 1654 1501 Medium High 2166 2111 2070 2...

Страница 36: ...3 1483 1353 1209 Medium High 1543 1543 1516 1504 1477 1446 1382 1309 1202 1099 Medium Low 1238 1241 1243 1241 1252 1242 1201 1140 1074 967 Low 906 902 903 910 888 866 859 829 795 743 80 2200 C High 25...

Страница 37: ...pleted between terminals R and W of the thermostat When the proper amount of combustion air is being provided the pressure switch will close the ignition control pro vides a 17 second ignitor warm up...

Страница 38: ...Red Flashes description below If the main limit switch opens five times within a single call for heat the control will also indicate 4 Red Flashes and will enter a one hour soft lockout 5 RED FLASHES...

Страница 39: ...lash three green flashes when the memory has been cleared then will resume the normal slow green flash after a five second pause SECTION XII REPLACEMENT PARTS LIST DESCRIPTION MOTOR MOTOR DIRECT DRIVE...

Страница 40: ...0042 UWD A 0413 Fault Code Retrieval To retrieve fault codes push and release ERROR button on control board The LED will flash the last five error codes beginning with the most recent If there are no...

Страница 41: ...90 Degree Ells Polarity is correct black is L1 hot white is N neutral Ground wire is connected Line voltage value to furnace volts AC Low voltage value between R and C on furnace control board volts...

Страница 42: ...ot Selectable Explain the importance of regular filter replacement and equipment maintenance Gas Side Air Side System External Static Pressure Owner Education Additional Job Detail Supply static befor...

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