York International DGAA Скачать руководство пользователя страница 2

129099-BUM-J-0112

2

Johnson Controls Unitary Products

6.

NEVER

Store flammable materials of any kind near your fur-

nace. Gasoline, solvents, and other volatile liquids should be
stored only in approved containers outside your home. These
materials vaporize easily and are extremely dangerous.

7.

NEVER

Store cleaning materials near your furnace. Materials

such as bleaches, detergents, powdered cleansers, etc., can
cause corrosion of the heat exchangers. 

8.

NEVER

Use the area around your furnace as a storage area for

items which could block the normal flow of air. This flow of air is
required for ventilation of the various furnace components.

While you are away

Your furnace is equipped with a safety device which will shut off the
supply of gas to the burner in case of malfunction. For this reason it is
never practical to assume that the furnace will operate unattended for a
long period of time, especially if there is a possibility of damage to your
property because of freezing. So, if you plan to be away from home,
arrange for someone to check your house every day.

SEASONAL SERVICE INFORMATION

During extreme cold weather, ice may form on the furnace roof jack
crown. Small amounts of ice forming on the roof jack will present no
problem to proper furnace operation. However, excessive ice formation
could restrict the combustion air supply to the burner causing inefficient
burner operation.

When the temperature is very cold, near zero or below, it is recom-
mended that the roof jack be inspected every day or more frequently if
required. If ice has started to collect on the roof jack crown, it should be
carefully broken off.

Your Service Technician

Your furnace's best friend is your qualified service technician. If the unit
gives any indication of improper operation, call your service technician.
If the service technician is allowed to perform the normal routine care of
your furnace, he can many times detect potential difficulties and make
corrections before trouble develops. Preventative maintenance of this
type will allow you to operate the unit with a minimum of concern, and at
the same time will pay for itself in added years of comfort.

DESCRIPTION

This furnace shall be installed in the downflow position. Figure 1 shows
a typical model in the downflow position. The furnace is equipped with
an induced-draft vent blower and atmospheric burner. Combustion air is
drawn through the roof jack and pushed into the burner box. Flue gas is
forced from the heat exchanger by the vent blower and discharged
through the flue pipe to the outside atmosphere.

This is a forced air furnace. The furnace circulating air blower draws
cool air from the house, passes it over the hot furnace heat exchanger
and circulates the warmed air through the ductwork to the house. 

The furnace is equipped with the controls necessary for proper opera-
tion. The various components referred to in this manual and on the fur-
nace rating plate are identified in Figure 1.

WARRANTY AND RESPONSIBILITIES

It is the sole responsibility of the home owner to make certain that the
gas furnace has been correctly set up and converted to the proper fuel
(Propane or Natural gas) and adjusted to operate properly.

The manufacturer warrants the furnace to be free from defects in mate-
rial or workmanship for the stated time in the warranty agreement (see
warranty certificate packed with the furnace). 

However, the manufacturer will not be responsible for any repair costs
to correct problems due to improper set-up, improper installation, fur-
nace adjustments, improper operating procedure by the user, etc.

It is also the sole responsibility of the home owner to make sure that the
home if located above 2,000 ft. altitude be derated.

Some specific examples of service calls which cannot be included in
warranty payments are:

1.

Converting the furnace to use another type of fuel.

2.

Correcting faulty duct work in the home.

3.

Correcting wiring problems in the electrical circuit to the furnace.

4.

Resetting circuit breakers or other switches.

5.

Adjusting the burner air shutter or service calls made to correct
problems caused by improper air adjustment.

6.

Correcting problems caused by improper gas supply pressure to
the furnace.

7.

Instructional training on how to light and operate furnace.

8.

Furnace problems caused by installation of air conditioner, heat
pump, or other air quality device.

9.

Problems caused by improper installation of the furnace flue
assembly (roof jack).

10. Adding a roof jack extension because of unusual wind conditions

or snow conditions.

11.

Adjusting thermostats.

12. Problems caused by construction debris which has fallen into the

flue or combustion air openings.

13. Replacement of fuses.

14. Problems caused by plugged or restricted orifices by any means.

You should establish a firm understanding of these responsibilities with
your manufactured housing dealer, service company or gas supplier so
there will be no misunderstanding at a later time.

FIRE OR EXPLOSION HAZARD

This furnace is designed and approved for use with Natural Gas
and (LP) Propane Gas ONLY. DO NOT BURN ANY LIQUID FUEL
OR SOLID FUEL IN THIS FURNACE.

Burning any unapproved fuel will result in damage to the furnace heat
exchanger, which could result in Fire, Personal Injury, and/or Property
Damage.

 FIGURE 1: 

Component Locations

VENT PIPE

PRESSURE

SWITCH

SILICONE

TUBE

GAS VALVE

BOOSTER DRAFT

ASSEMBLY

SAFETY SHUTOFF

SWITCH

CONTROL

BOARD

FLUE

COLLAR

BLOWER

COMBUSTION

AIR PIPE

AIR CONDITIONING

COIL PANELS

BLOWER

MOTOR

BLOWER MOTOR

CAPACITOR

GAS BURNER

ASSEMBLY

Содержание DGAA

Страница 1: ...r read all sections of this manual and keep the manual for future reference SECTION I SAFETY 1 The furnace area must be kept clear and free of combustible mate rials gasoline and other flammable vapors and liquids 2 Insulating materials may be combustible The furnace must be kept free and clear of insulating materials The furnace area must be examined when installed in an insulated space or when i...

Страница 2: ...asses it over the hot furnace heat exchanger and circulates the warmed air through the ductwork to the house The furnace is equipped with the controls necessary for proper opera tion The various components referred to in this manual and on the fur nace rating plate are identified in Figure 1 WARRANTY AND RESPONSIBILITIES It is the sole responsibility of the home owner to make certain that the gas ...

Страница 3: ...ew yellow tips The burner flames for propane gas should appear blue with moderate yellow tips The flame should appear cylindrical in shape and should extend from the end of the burner into the heat exchanger Observing Burner Operation 1 Observe burner to make sure it ignites Observe color of flame On natural gas the flame will burn blue with appreciably yellow tips On Propane gas a yellow flame ma...

Страница 4: ... roof jack 4 Check the gas valve and line connections for leaks 5 Make any adjustments necessary for good operation SAFETY INFORMATION Read the Instructions Below Before Trying to Start the Furnace 1 This appliance does not have a pilot It is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand 2 BEFORE OPERATING smell all around the applian...

Страница 5: ...re the area is well ventilated Follow instruction To turn off the appliance Check all metal parts and surfaces to be sure they have cooled to room temperature before you begin 2 Remove the filter door 3 Remove the air filter by sliding it down the track The air filter will slide out of the rack 4 Replace throw away filter s with the same size new filter s Throw away filter s may be replaced with c...

Страница 6: ... doors Dis connect the gas supply piping at the union to permit removal of the entire burner and gas control assembly from the vestibule panel Use the wrench boss on the gas valve when removing or installing this piping 3 Unplug the igniter from the wire harness Disconnect sensor wires Identify and note the location of all leads for ease of reinstallation 4 Remove the screws holding the burner ass...

Страница 7: ...ly does not return or the fault condition is not corrected the ignition control will lock out for 60 minutes During burner operation a momentary loss of power for 50 milliseconds or longer will de energize the gas valve When the power is restored the gas valve will remain de energized and the ignition sequence will immediately restart As the gas starts to flow and ignition occurs the flame sensor ...

Страница 8: ...ure switch hose or faulty pressure switch 4 FLASH Limit Switch Open this indicates that a primary or auxiliary limit switch has opened its normally closed contacts With this fault code the control will operate the supply air blower and inducer This condition may be caused by dirty filter improperly sized duct system incorrect blower speed setting incorrect firing rate or faulty blower motor 5 FLAS...

Страница 9: ... through your qualified service installer or refer to the service center list in your booklet It is not recommended that the homeowner purchase install or replace any components of this furnace Contact your local contactor dealer or service provider for additional information 9 23 19 22 21 18 17 16 1 7 5 12 11 13 4 BURNER ORIFICE SEE CHART 3 2 14 10 15 6 CONTROL BOX DETAIL 6 20 ...

Страница 10: ... S1 37319806100 S1 37319806100 S1 37319806100 S1 37319806100 21 Plug Connector S1 02521192000 S1 02521192000 S1 02521192000 S1 02521192000 22 Capacitor Run See Note 3 Old see note 4 S1 02420063000 S1 02420063000 S1 02420063000 S1 02420063000 Capacitor New see note 4 S1 02435602000 S1 02435602000 S1 02435602000 S1 02435602000 Capacitor Units built on after 8 11 2008 S1 02435813000 S1 02435813000 S1...

Страница 11: ...gram Wiring 157953 157953 26 Strike Door S1 02118364000 S1 02118364000 27 Latch Door S1 02118365000 S1 02118365000 28 Housing Blower S1 37323864001 S1 37323864001 29 Gasket Combustion Air Box S1 01006900005 S1 01006900005 30 Gasket Burner S1 01006742000 S1 01006742000 31 Gasket Booster Assembly S1 01006900015 S1 01006900015 32 Gasket Heat Exchanger S1 01006900001 S1 01006900001 NOTE Not Shown New ...

Страница 12: ...129099 BUM J 0112 12 Johnson Controls Unitary Products SECTION IV WIRING DIAGRAM FIGURE 8 Wiring Diagram DGAA ...

Страница 13: ...129099 BUM J 0112 Johnson Controls Unitary Products 13 FIGURE 9 Wiring Diagram DGAH ...

Страница 14: ...e maintenance as set out in the operation and service instructions 10 Cleaning replacement of filters or any other routine maintenance as set out in the User s Information Maintenance and Service Manual 11 Replacement or cleaning of nozzles or orifices 12 Fuses either internal or external to the product 13 Excessive fuel or electricity consumption THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES E...

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