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System Overview ProSafe-COM 3.00 

 

8 of 49 

 

Safeguarding

 

The kernel of the ProSafe family is the ProSafe safeguarding system. The ProSafe safety system works 
autonomously, without intervention from operator or other systems. Therefore a ProSafe safety system 
guarantees a safe industrial system.

 

 

The ProSafe safety system can comprise one or more of the following systems:

 

 

 ProSafe-SLS:  

 

 

 

 

a hard-wired safety system (Solid State Safety)

 

  ProSafe-PLC:   

 

 

 

 

a PLC-based safety system

 

  ProSafe-RS:   

 

 

 

 

a new generation programmable safety system 

 
All these types of safety systems are fail-safe. They can perform the safeguarding function both 
individually and integrated. Depending on client’s wishes, a ProSafe safety system can consist of one or 
more types of safety systems. 

Communication

 

ProSafe-COM handles the data communication between the ProSafe safety system and various external 
systems, like CENTUM  CS3000 /  VP or other supervisory systems.

 

 

The data communication can be:

 

  from ProSafe safety system to ProSafe-COM, and further up to supervisory systems

 

  from supervisory systems down to ProSafe-COM, and further down to the ProSafe safety system

 

 

The basic function of ProSafe-COM is communication. In addition to this, ProSafe-COM can store events  
(SOE = sequence of event recorder) and perform logical operations.

 

 

The engineering and maintenance tool for ProSafe-COM is the ProSafe-COM System Engineering Tool 
(SET). During commissioning, test and maintenance ProSafe-COM SET is a powerful tool.  
ProSafe-COM SET can be used for remote inspection and troubleshooting. Especially when long 
distances need to be covered this can be very useful.

 

 

ProSafe-COM supersedes the DOS version (MODCOM) and the Windows NT/2000 version (MULCOM). 
This booklet describes the ProSafe-COM Windows Embedded POSReady 2009 version. 

Supervising

 

A ProSafe system can be supervised from the Yokogawa CENTUM CS3000 / VP system. Another 
Distributed Control System (DCS) or SCADA system can be used also. An excellent SCADA solution is 
provided by Yokogawa System Center Europe’s FAST/TOOLS. 

 

 

ProSafe-COM handles the communication between the ProSafe safety system and the supervising 
system. ProSafe-COM uploads all relevant process information from the ProSafe system to the 
supervising system. The ProSafe-HMI (Human Machine Interface), DCS or SCADA system organises and 
displays this information to the operator.

 

 

When connected to a CENTUM system, ProSafe-COM allows a complete integration of the safety system 
within the CENTUM CS3000 / VP system. ProSafe-COM can automatically send event information to the 
CENTUM system. Other manufacturer’s DCS or SCADA systems have to request for information from 
ProSafe-COM using OPC or Modbus. 
 
 
 
 

All Rights Reserved. 

©

 Copyright Yokogawa Europe Solutions B.V. 

TI48J01A00-00E Oct 2010 

 

Содержание ProSafe-COM

Страница 1: ...tem Overview ProSafe COM 3 00 ProSafe COM TI48J01A00 00E N Yokogawa Europe Solutions B V PO Box 163 3800 AD Amersfoort The Netherlands Tel 31 88 464 1000 Fax 31 88 464 1111 TI48J01A00 00E N Copyright...

Страница 2: ...erfaces 30 4 1 Access to status map and event list 30 4 2 Printer 31 4 3 User interface 31 4 4 V net interface 31 4 5 M BUS M NET interface 32 4 6 Ethernet interface 32 4 7 Serial interfaces 33 4 8 Y...

Страница 3: ...ording 20 Figure 13 Forcing status 21 Figure 14 Tag definition 22 Figure 15 Communication with tags 23 Figure 16 Tag file and event filtering 24 Figure 17 ProSafe COM IPC 25 Figure 18 ProSafe PLC M BU...

Страница 4: ...PLC and ProSafe SLS Since the functionality of MODCOM and MULCOM functionality partly overlap ProSafe COM is now introduced a single platform which can be used to replace both MODCOM and MULCOM The ne...

Страница 5: ...ains in more detail how the ProSafe COM functions are implemented in the hardware Chapter 7 Redundant configurations Function and characteristics of a redundant configuration Chapter 8 Time synchronis...

Страница 6: ...nd points out the strategy for project engineering The use of the engineering tools is explained in detail The ProSafe COM Installation Test Maintenance manual provides information for hardware and so...

Страница 7: ...s exploration petrochemical or nuclear industries to mention some examples A ProSafe system works autonomously It shuts down the guarded process or part of it without any operator s intervention when...

Страница 8: ...al operations The engineering and maintenance tool for ProSafe COM is the ProSafe COM System Engineering Tool SET During commissioning test and maintenance ProSafe COM SET is a powerful tool ProSafe C...

Страница 9: ...gration with ProSafe PLC via M BUS M NET Full integration with ProSafe PLC via M BUS M NET Connection to ProSafe SLS via a single Y net connection Supports two separate Y net connections to ProSafe SL...

Страница 10: ...e necessary in case of starting up processes or maintenance DCS and SCADA systems Through the use of the OPC protocol ProSafe COM can be connected to OPC enabled supervisory systems OPC runs over TCP...

Страница 11: ...am execution The ProSafe COM configuration files need not be changed in this situation and are identical to the ones used for the final project The intention of this I O emulation is to enable the DCS...

Страница 12: ...ns autonomously no further user interface is required although connection of a VDU and keyboard is catered for Note that engineering commissioning and maintenance can be done with ProSafe COM SET Othe...

Страница 13: ...roSafe safety system present itself as one unit This unit is called a ProSafe Safety Control Station SCS The CENTUM is also connected to a Field Control Station FCS The Field Control Station consists...

Страница 14: ...essages can be retrieved by ProSafe COM from the ProSafe safety system In case of an override procedure statuses can also be written into the ProSafe safety system SER Sequence of Events Recording Pro...

Страница 15: ...RS 232 serial interfaces a parallel printer interface SATA bus and connections for VDU keyboard and mouse Also three Ethernet interface connections and two USB connections are built in on the CPU boa...

Страница 16: ...erial interfaces maximally 10 Y net interface maximally 2 USB interface maximally 2 The interfacing of ProSafe COM can be configured with COM SET ProSafe COM redundancy link ProSafe COM Figure 9 ProSa...

Страница 17: ...face The serial interfaces of ProSafe COM are used for the Modbus RTU protocol ProSafe COM can have maximally 10 serial interfaces Four COM ports are available in the standard ProSafe COM additional C...

Страница 18: ...set Setting a tag is sometimes necessary for start up or maintenance overrides Events can be transferred only upwards from ProSafe safety system to ProSafe COM and further to other systems Tag status...

Страница 19: ...stem For example an OPC A E client or a Modbus master station must actively request event information from ProSafe COM Status information can be represented in two different ways digital and analogue...

Страница 20: ...ected after a recovery from a power down situation Maximal 10 of the available events will be stored on disk For example if the configured event list in memory is 10 000 events long then 1000 events w...

Страница 21: ...ber of overrides that can occur simultaneously 2 5 Configuring ProSafe COM The software running on ProSafe COM must be configured The functionality of ProSafe COM and the way it exchanges data can be...

Страница 22: ...file defines per tag The tag name in ProSafe COM A description of the variable for clarification in the tag file The physical address The original name addresses for the process variable More precise...

Страница 23: ...ent can force the status of a certain tag or group of tags ProSafe COM directly communicates with the appropriate modules via the M BUS M NET Y net or Modbus links and sets the outputs of the modules...

Страница 24: ...atrix panel push buttons the current status of any output arithmetic calculations or the status of a local ProSafe COM tag that is set externally via a DCS command The logic program can logically comb...

Страница 25: ...ing with modules The industrial PC version of ProSafe COM is a 19 inch rack chassis with built in single board computer PCI bus interface boards can be plugged into the 4 spare PCI slots The IPC comes...

Страница 26: ...urrent protocols at the same time Therefore it can be used for different types of communication Ethernet connections can be used for Connecting ProSafe COM to the customer s network during project eng...

Страница 27: ...on modules Module Application Module Function CCM ProSafe PLC PLC central processing unit MBX ProSafe PLC PLC M NET interface unit to M BUS MC 562 MC 573 MC 576 ProSafe SLS Analogue input Digital inpu...

Страница 28: ...the ProSafe PLC Through the PLC I O modules it retrieves values from the inputs and sends appropriate signals to the outputs The MBX module is the intermediate between ProSafe COM and the M BUS ProSaf...

Страница 29: ...COM Figure 21 ProSafe COM as Modbus master in a network with Modbus slaves ProSafe COM Figure 22 ProSafe COM as Modbus TCP master in a network with Modbus TCP slaves All Rights Reserved Copyright Yoko...

Страница 30: ...events can be viewed Statuses of ProSafe COM outputs can also be changed e g in case of overrides Figure 23 Interfacing ProSafe COM This chapter describes the interfacing of ProSafe COM For each inte...

Страница 31: ...nel with fixing problems The printer is a local printer directly connected to ProSafe COM s parallel port or to the parallel port of another computer in the network Only line printers are supported 4...

Страница 32: ...the maximum allowable combined Standard MBI Cable and Extension Cable length exceeds 168 meters and more than 4 PLC racks are used an M NET interface is necessary In M NET the whole network has a maxi...

Страница 33: ...code tells the slave what kind of command the master has given E g one function code tells the slave to give data from a module another will tell the slave to force an output Exception codes give inf...

Страница 34: ...port up to 120 I O modules Modules for safety system I O and matrix panel control can be mixed The Y net is divided in segments each segment can contain 32 modules The segments are separated by bus re...

Страница 35: ...Discrete Module CDM will execute the digital data acquisition and overrides Analogue data Typically the Critical Analogue Module CAM will perform the Analogue status acquisition This paragraph descri...

Страница 36: ...ms resolution and report those events to the CCM In either case the list of recorded events is stored in the CCM using special SOE function blocks The ProSafe COM will retrieve the event information...

Страница 37: ...tus of the ProSafe SLS can be scanned at regular time intervals Five different kinds of status data can be collected Digital input data The digital input module MC 573 performs Digital data acquisitio...

Страница 38: ...analogue input module MC 562 does not record events The I O modules buffer the events till these are read by the ProSafe COM Y net controller The Y net controller CN 956 buffers the events from all I...

Страница 39: ...cting as backup of a V net connection It is also possible to use two ProSafe COM IPCs in a hot stand by mode A redundant ProSafe COM configuration can be built from the normal hardware components ProS...

Страница 40: ...he time master for ProSafe COM is the DCS that is connected via Modbus Again ProSafe COM is the time master for ProSafe PLC and ProSafe SLS When ProSafe COM is running stand alone then ProSafe COM is...

Страница 41: ...ion function block is put in the logic program of all CCMs All CCM clocks and the ProSafe COM system clock are synchronised using a high priority protocol All events in the CCM are time stamped with t...

Страница 42: ...or via a network that supports TCP Modbus TCP Platform COM SET COM SET is a Windows based graphically oriented software package It comprises editors compilers and diagnostics capabilities The package...

Страница 43: ...ws ProSafe COM SET can present the actual status of tags in the system A number of interesting tags are selected from the entire list of tags and grouped into a browse screen The selections can be sav...

Страница 44: ...r permanently and that require maintenance Note that it is possible to assign internal ProSafe COM tags to the individual module statuses and to the overall ProSafe COM status This status can be queri...

Страница 45: ...he DCS engineers can develop their mimics and control functionality and test the communication with the safety system without having a connection to the actual safety system Changes in I O tags and ev...

Страница 46: ...cted to a specific communication channel of ProSafe COM Communication channels are for example V net OPC or the serial Modbus RTU interfaces Advantages of using tags Configuring the communication with...

Страница 47: ...logical V net address defining a boolean with N 0 1 indicating event filtering off no scaling and no write boundary checking and event message category 1 CENTUM CS3000 VP historical overview only plc...

Страница 48: ...COM MODBus COMmunication interface MULCOM MULtiple protocol COMmunication interface HMI Human Machine Interface ProSafe Programmable Safety system ProSafe COM ProSafe COMmunication ProSafe RS ProSafe...

Страница 49: ...onnections for extra reliability of functioning and communication Safety Control Station Safety system consisting of ProSafe COM and ProSafe PLC SCADA Supervisory Control And Data Acquisition A SCADA...

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