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IM 12B7K1-02E

 

 

< 3. Maintenance on operation >

3-1

3.  Maintenance on operation

3.1 

Operation and Periodic Maintenance

3.1.1 

Calibrating pH Sensor Using Buffer Solutions

Calibrate pH sensors with buffer solutions before starting normal operation because the emf of 

glass electrodes differs somewhat from each other.
The emf of a glass electrode gradually changes due to electrode staining or deterioration.
Therefore, buffer solution calibration must be carried out periodically within a given period of time 

to keep the measurement errors within the limits specified.
For more detailed information on the calibration procedures, see relevant transmitter/converter IMs.

3.1.2 

Cleaning Glass Electrode and Liquid Junction

Staining of a glass electrode or liquid junction can cause measurement errors. Therefore, if he 

measured solutions tend to stain the electrode, the glass electrode and liquid junction must be 

cleaned periodically - depending on the degree of staining. if the pH sensor is installed in a holder 

with a cleaner, the sensor is continuously (for an ultrasonic cleaner) or intermittently (for a jet or 

brush cleaner) cleaned automatically.
Because of this, sensor cleaning is not usually required. However, if the sensor characteristics 

are affected by chemical staining, for example, when the sensor is used for pH measurement of a 

highly alkaline solution, carry out acid washing.
To clean the glass electrode or liquid junction, proceed as follows:

●  Stains due to suspended Solids, Sticky Materials, Microbes or the like

  Using soft tissue paper, wipe the stains off the glass electrode or liquid junction. In addition, 

clean off remaining stains by rinsing with water.

●  Stains due to Oily Materials

  Wash off stains by submerging in a neutral detergent solution in a beaker, etc, (for from 

several tens of minutes to several hours depending on the degree of staining).

●  Chemical Stains such as due to Metallic Adsorption

  Place the glass electrode or liquid junction in a diluted hydrochloric acid solution (1 to 2%) 

for several minutes (acid washing).

3.1.3 

Refilling Sensor with KCl Solution

The concentration of the KCl solution in the sensor will begin to drop when the saturated 

concentration cannot be maintained with the KCl solution from the liquid junction. As the 

concentration of the KCl solution decreases, so too does this influence the sensor's performance. 

To avoid this, reprenish the KCl solution in the sensor before the concentration starts to decrease.
The time required for maintaining the saturated concentration of a KCl solution in a sensor is 

greatly influenced by the sensor's operating conditions. For example, as temperature variations 

in measured solutions are great, or as solution temperatures are high, so too does the amount 

of KCl solution drained from the liquid junction increase, thereby shortening the period of time for 

maintaining the saturated concentration. 

In addition if the KCl solution in the sensor becomes contaminated from ions in the solution 

under measurement, this influences the sensor's performance. The degree of contaminated KCl 

solution greatly depends on the properties of the measured solution.
From the above viewpoint, we cannot precisely determine the replenishment period of KCl 

solution. Usually, the KCl solution in a sensor should be replenished every six months or once a 

year.
To replenish the KCl solution in the sensor, proceed as follows:.

11th Edition : Dec.14,2018-00

Содержание PH8ERP

Страница 1: ...User s Manual Model PH8ERP KCl Refillable type pH Sensor IM 12B7K1 02E IM 12B7K1 02E 11th Edition...

Страница 2: ...E PH202SJ TIIS Intrinsic safe pH ORP Transmitter IM 12B07D02 11E FLXA202 FLXA21 2 Wire Liquid Analyzer IM 12A01A02 01E WTB10 PH Terminal Box IM 19D01B01 01E PH8TBG Terminal Box IM 12B07W01 01E PH8AX A...

Страница 3: ...he protection provided by this instrument may be impaired If any protection or safety circuit is required for the system controlled by the product or for the product itself prepare it separately Be su...

Страница 4: ...can be any value must be NN or P1 Any option code is available For PH202S model and suffix code below is available PH202S E must be C or U There are no PH202S models that meet the Korean explosion pro...

Страница 5: ...t of scope of warranty stated in instruction manual Failure caused by usage of software hardware or auxiliary equipment which Yokogawa Electric did not supply Failure due to improper or insufficient m...

Страница 6: ...Installing Sensor in PH8HF Flow through Holder 2 6 2 3 pH Sensor Cable Wiring Procedure 2 7 2 3 1 Connecting Sensor Cable to Terminal Box 2 7 2 3 2 Connecting Sensor Cable to Two wire pH Transmitter...

Страница 7: ...Blank Page...

Страница 8: ...ble 1 Process Temperature Range Holder Type Holder Material Cleaner Solution pH Range Solution Temperature C Guide pipe PH8HG 2 PVC None 2 to 12 5 to 50 PP None 5 to 80 Submersion PH8HS Flow through P...

Страница 9: ...Type pH Sensor Cable Length 03 05 07 10 15 20 NN 3m 5m 7m 10m 15m 20m No cable 7 Solution Ground Tip TN HC Titanium Hastelloy C N Always N pH Measuring System T E F B G V For PH200 PH400 1 For PH202 F...

Страница 10: ...urpose K9142TH One K9319QA One for PF option Teflon K9142HW One for TF option K9319QB One for TF PF option Buffer solution for calibration pH 4 K9084LL Six 250 mL polyethylene bottles Buffer solution...

Страница 11: ...2 TB PH8ERP N G A Ring terminal F G Sensor cable Unit mm For PH202 FLXA202 FLXA21 PH8ERP N E A For PH200 PH400 PH8ERP N T A For PH100 PH8ERP N B A Cable length Standard 3m 5m 7m 10m 15m 20m Fork termi...

Страница 12: ...lass electrode from being dried out place the protective cap covering the top of the sensor in its original position until the sensor is installed Made in Japan No PH8ERP MODEL F2 1 ai 03 TN N T A Fig...

Страница 13: ...rom the pipe end when the pH sensor is suspended in the guide pipe as shown in Figure 2 3 NOTE If the sensor tip does not project out from the pipe end the measured value may not respond promptly to t...

Страница 14: ...t angled Pipe Clamp Sensor Holder Sensor Holder Sensor Holder Nut Arm Pipe Removal of Sensor Holder Arm Pipe used with option MS1 or MS2 Removal of Sensor Holder Stainless Bracket used with option MS3...

Страница 15: ...inside of the holder is dirty or wet take special care to keep the cable dry by covering the sensor cable end with a polyethylene bag or the like Pull out the sensor cable and KCI solution supply tub...

Страница 16: ...sensor and cable Figure 2 7 Installing the Sensor Cable 2 Connect the sensor cable to the associated instrument correctly by referring to Section 2 3 3 Screw the protector to fix the sensor to the hol...

Страница 17: ...t Figure 2 9 Preparation for Sensor Cable Connection Properly connect the sensor cable by referring to Section 2 3 2 Connect the pH sensor to its holder Remove the protective cap from the sensor Also...

Страница 18: ...er How to install the HH350G PB350G and PB360G holders refer to relevant IMs 2 3 pH Sensor Cable Wiring Procedure 2 3 1 Connecting Sensor Cable to Terminal Box 1 Open the cable inlet hole in terminal...

Страница 19: ...to the terminals After passing the cable through the nut check the symbol on each core wire then connect each core wire to the corresponding terminal CONVERTER SENSOR F2 12 ai Figure 2 12 Connecting...

Страница 20: ...he direction shown here so that it engages the detent groove Nut Gasket Main unit Cap Figure 2 13 Cable Gland 5 After completing the cable connections replace the box cover securely thus preventing mo...

Страница 21: ...ductors to the relevant terminals correctly by referring to the markings on the individual conductors For details refer to relevant transmitter IMs Sensor cable Figure 2 14 Connecting Sensor Cable to...

Страница 22: ...tails refer to relevant converter IMs Cable Inlet Wiring Terminal Board Figure 2 15 Connecting Sensor Cable to Four wire pH Converter 3 Install the cable gland in the wiring hole as follows Pass the t...

Страница 23: ...Blank Page...

Страница 24: ...dition clean off remaining stains by rinsing with water Stains due to Oily Materials Wash off stains by submerging in a neutral detergent solution in a beaker etc for from several tens of minutes to s...

Страница 25: ...le 5 Wash the inside of the sensor Pour about a 10 mL KCl solution or pure Water into the sensor from the liquid junction mounting hole Shake the sensor and then drain the solution or pure water compl...

Страница 26: ...ve the cap carefully because the rod beside the glass membrane is very fragile Before mounting the glass electrode on the sensor body make sure that the O ring and the gold plated pin are not wet Wipe...

Страница 27: ...ule replace it along with the glass electrode Although the O ring can be replaced individually if the O ring deteriorates much faster than the glass electrode it is recommended that the whole glass el...

Страница 28: ...1 2 3 Below Below K9142TN K9319NA Below K9142QR K9142QS K9319RB K9319RC Below K9142TH K9319QA Below K9142QR K9319RB 1 1 1 1 1 1 1 1 1 1 1 Body Assembly Model PH8ERP TN Model PH8ERP HC Glass Electrode...

Страница 29: ......

Страница 30: ...f FLXA21 added P 1 3 M4 ring terminals for FLXA21 added to MS code P 1 5 M4 ring terminals added to external dimensions CMPL 12B05J01 02E revised to 9th edition Note for 500 ml KCl tank modified Mar 2...

Страница 31: ...Blank Page...

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