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<4.  Installing Impulse Piping>

22

IM 01C22A01-01E

4.3  Process Piping Installation 

Precautions

4.3.1  Connecting Process Piping to the 

Transmitter

(1) Confi rming the Process Fluid Flow 

Direction

The mark “

” on the manifold indicates the direction in 

which the process 

fl

 uid is 

fl

 owed (from right to left).

When connecting the process piping to the process 
connector, con

fi

 rm the process 

fl

 uid 

fl

 ow direction.

F0409.ai

Flow direction (from right to left)

Manifold

Orifice name plate

Process connector
(low pressure side)

Process connector
(high pressure side)

Process connection
(outflow side)

Process connection
(inflow side)

Figure 4.9 

Manifold and Flow Direction Indication

(2)  Tightening the Process Connector 

Mounting Bolts

The transmitter is shipped with the process connector 
mounting bolts only loosely tightened. After connecting 
the process piping, tighten these bolts uniformly to 
prevent leaks with a torque of 39 to 49 N·m {4 to 5 kgf·m}.

(3)  Removing the Process Connector Port 

Dustproof Cap

The process connector port threads are covered with a 
plastic cap to exclude dust. This cap must be removed 
before connecting the piping. (Be careful not to damage 
the threads when removing this cap. Never insert a 
screwdriver or other tool between the cap and port 
threads to remove the cap.)

4.3.2  Routing the Process Piping

(1)  Relationship between Process Fluid 

and Manifold Locations (For the vertical 
impulse piping type)

If condensate (or gas) generated in the process piping 
were allowed to accumulate, then it would be necessary 
to remove it periodically by opening the drain (or 
vent) plug. However, this would generate a transient 
disturbance in the pressure measurement. Therefore, the 
process piping must be routed so that any condensate (or 
gas) generated in the process piping will not accumulate 
in the pressure-sensing assembly of the transmitter.

NOTE

•  If the process 

fl

 uid is a gas, then as a rule the 

manifold must be located at the downside of the 
pressure-sensing assembly.

•  If the process 

fl

 uid is a liquid, then as a rule the 

manifold must be located at the upside of the 
pressure-sensing assembly.

(2)  Pipe Size for Process Piping

Use a 15 mm (1/2-inch) pipe for process piping 
connection to the process connector.

(3) Preventing 

Freezing

If there is any risk that the process 

fl

 uid in the transmitter 

pressure-sensing assembly could freeze, use a steam 
jacket or heater to maintain the temperature of the 

fl

 uid.

(4)  Process Piping Connection Examples

Figure 4.10 shows examples of typical process piping 
connections. Before connecting the transmitter to the 
process, study the transmitter installation location, the 
process piping layout, and the characteristics of the 
process 

fl

 uid (corrosiveness, toxicity, 

fl

 ammability, etc.), in 

order to make appropriate changes and additions to the 
connection con

fi

 gurations.

Note the following points when referring to these piping 
examples.

•  The process piping material used must be compatible 

with the process pressure, temperature, and other 
conditions.

•  A variety of process piping-mounted stop valves are 

available according to the type of connection (

fl

 anged, 

screwed, welded), construction (globe, gate, or ball 
valve), temperature and pressure.
Select the type of valve most appropriate for the 
application.

Gas flow measurement

Liquid flow measurement

Union or flange

Union or flange

Stop valve

Stop valve

Manifold

Manifold

Process piping

Process piping

F0410.ai

Figure 4.10 

Process Piping Connection Examples 
(EJA115)

Содержание Dpharp vigilantplant EJA110A

Страница 1: ...2 7 Low Voltage Directive 14 3 Installation 3 1 Mounting 15 3 2 Mounting the Diaphragm Seals 15 3 3 Diaphragm Seals Installation Consideration 16 3 4 Affixing the Teflon Film 17 3 5 Rotating Transmitt...

Страница 2: ......

Страница 3: ...Series PROFIBUS PA Communication Type IM 01C22T03 00E Regarding This Manual This manual should be passed on to the end user The contents of this manual are subject to change without prior notice All...

Страница 4: ...de b Wiring The instrument must be installed by an expert engineer or a skilled personnel The procedures described about WIRING are not permitted for operators Please confirm that voltages between the...

Страница 5: ...ich is out of design conditions Use of the product in question in a location not conforming to the standards specified by Yokogawa or due to improper maintenance of the installation location Failure o...

Страница 6: ...1 Introduction 4 IM 01C22A01 01E 1 3 ATEX Documentation This is only applicable to the countries in European Union GB DK I E NL SF P F D S LT LV PL EST SLO H BG RO M CZ SK GR...

Страница 7: ...1 Adapter 1 EJA210A EJA438W Option code T Teflon film 1 Fluorinated oil 1 EJA118W Option code T Teflon film 2 Fluorinated oil 2 EJA110A EJA120A EJA130A EJA310A EJA430A EJA440A 1 2 3 4 A B C D EJA115...

Страница 8: ...sure exceed 50 kPa 0 5 kgf cm2 it is possible to break the sensor Proceed with caution when applying pressure 2 4 Installation of Explosion Protected Type In this section further requirements and diff...

Страница 9: ...F and G environments Associated apparatus manufacturer s installation drawing must be followed when installing this apparatus The maximum power delivered from the barrier must not exceed 0 9 W Note a...

Страница 10: ...B C D Class II Division 1 Groups E F G and Class III Division 1 Hazardous Locations Nonincendive for Class I Division 2 Groups A B C D Class II Division 2 Groups F G and Class III Hazardous Locations...

Страница 11: ...ardous locations Note 1 For the installation of this transmitter once a particular type of protection is selected any other type of protection cannot be used The installation must be in accordance wit...

Страница 12: ...E PRESSURE TRANSMITTER IS MADE OF ALUMINUM IF IT IS MOUNTED IN AN AREA WHERE THE USE OF ZONE 0 IS REQUIRED IT MUST BE INSTALLED SUCH THAT EVEN IN THE EVENT OF RARE INCIDENTS IGNITION SOURCES DUE TO IM...

Страница 13: ...zed representative of Yokogawa Electric Corporation is prohibited and will void KEMA Intrinsically safe Certification Note 5 Special Conditions for Safe Use In the case where the enclosure of the Pres...

Страница 14: ...Ambient Temperature 40 to 60 C Note 1 Electrical Data Ui 30 V Effective internal capacitance Ci 22 5 nF Effective internal inductance Li 730 H Note 2 Installation All wiring shall comply with local in...

Страница 15: ...e last one figure of the year of production For example the production year of the product engraved in NO column on the name plate as follows is 2001 12A819857 132 The year 2001 2 180 8750 is a zip co...

Страница 16: ...ssure of fluid should be applied under the normal operating condition The ambient temperature should be applied under the normal operating condition Please pay attention to prevent the excessive press...

Страница 17: ...ter mounting bolt Mounting bracket Figure 3 3 Transmitter Mounting Vertical Impulse Piping Type U bolt S F0304 ai U bolt nut S Plate Adapter U bolt nut L Mounting bracket 50 mm 2 inch pipe U bolt L Fi...

Страница 18: ...NT When measuring the liquid level of the tank the minimum liquid level zero point must be set to a level at least 50 mm above the center of the high pressure side diaphragm seal see Figure 3 2 3 Corr...

Страница 19: ...19 ds Specific gravity of fill fluid at 25 C Fill fluid code A B C E D ds Specific gravity 1 07 0 94 1 09 1 90 to 1 92 dHg Specific gravity of the Mercury 13 6 at 25 C Wetted parts material code Fill...

Страница 20: ...terminal box cover is locked by an Allen head bolt a shrouding bolt on CENELEC and IECEx flameproof type transmitters When the shrouding bolt is driven clockwise by an Allen wrench it is going in and...

Страница 21: ...ctor Mounting Bolts After connecting the impulse piping tighten the process connector mounting bolts uniformly 4 Connecting the Transmitter and 3 Valve Manifold EJA110A A 3 valve manifold consists of...

Страница 22: ...but not more than 45 below horizontal If the process fluid is steam or other condensing vapor the taps must be horizontal or above horizontal but not more than 45 above horizontal Gas Pressure taps Pr...

Страница 23: ...g connections Before connecting the transmitter to the process study the transmitter installation location the process piping layout and the characteristics of the process fluid corrosiveness toxicity...

Страница 24: ...isturbance in the pressure measurement Therefore the process piping must be routed so that any condensate or gas generated in the process piping will not accumulate in the pressure sensing assembly of...

Страница 25: ...hen the cover can be opened by hand When a cover is closed it should be locked by a shrouding bolt without fail Tighten the shrouding bolt to a torque of 0 7 N m Shrouding Bolt Shrouding Bolt F0501 ai...

Страница 26: ...i Flexible metal conduit Wiring metal conduit Tee Drain plug Apply a non hardening sealant to the threads for waterproofing Figure 5 5 Typical Wiring Using Flexible Metal Conduit 2 Flameproof Type Wir...

Страница 27: ...Hazardous area Flameproof heavy gauge steel conduit Tee Drain plug Seal fitting Gas sealing device Flameproof flexible metal conduit Apply a non hardening sealant to the threads of these fittings for...

Страница 28: ...lues The following parameters are the minimum settings required for operation Measuring range Output integral indicator mode Operation mode Output Status Setting at CPU Failure Set the burn out direct...

Страница 29: ...vious settings Using the Transmitter Zero adjustment Screw Use a slotted screwdriver to turn the zero adjustment screw Turn the screw clockwise to increase the output or counterclockwise to decrease t...

Страница 30: ...or make lagging to keep temperature within range Er 07 OVER OUTPUT Output is outside high or low range limit value Outputs high or low range limit value Check input and range setting and change them a...

Страница 31: ...Sensor Trim 1 Zero Trim 2 Pressure 3 Lower Sensor Trim 4 Upper Sensor Trim 5 Sensor Trim Point 6 Clear snsr trim 1 Snsr temp 2 Amp temp 3 Sensor temp Unit 1 Static Pressure 2 Static Pressure Unit 1 P...

Страница 32: ...to 32000 B40 MAX STAT P Maximum static pressure 6 B60 SELF CHECK Self diagnostic messages Same as A60 C SETTING Setting data Menu name C10 TAG NO Tag number 16 alphanumerics As specified when ordered...

Страница 33: ...J11 ZERO DEV Manual zero adjustment J15 SPAN ADJ Manual span adjustment 10 00 to 10 00 0 00 J20 EXT ZERO ADJ External zero adjustment screw permission ENABLE INHIBIT J30 OUTPUT 4mA 4mA adjustment 10 0...

Страница 34: ...ctric circuitry Intrinsically safe electrical apparatus generally comprise intrinsically safe apparatus installed in a hazardous location and a safety barrier associated apparatus installed in a non h...

Страница 35: ...n 6 Wiring for Intrinsically Safe Circuits In intrinsically safe construction safety shall be maintained as an intrinsically safe system involving intrinsically safe apparatus and safety barriers conn...

Страница 36: ...nless a special tool is used 3 Enclosure internal volume This is indicated by the total internal volume of the flameproof enclosure minus the volume of the internal components essential to equipment f...

Страница 37: ...the equipment cover removed always use a gas detector to check that there is no explosive gas in that location If it cannot be checked whether an explosive gas is present or not maintenance servicing...

Страница 38: ...ers Installation Manual Manual No IM 01C22A01 01E Edition Date Page Revised Item 1st Jan 2008 New publication 2nd Oct 2008 12 13 28 29 2 4 4 Change explosion protection marking for type n from EEx to...

Страница 39: ...information in PDF format that is necessary for safe and effective operation of the product Microsoft MS DOS Windows and Windows NT are either registered trademarks or trademarks of Microsoft Corpora...

Страница 40: ...70 SINGAPORE Phone 65 6241 9933 Fax 65 6241 2606 YOKOGAWA ELECTRIC KOREA CO LTD 14 1 Yangpyongdong 4Ga Youngdeungpo Gu Seoul 150 866 KOREA Phone 82 2 2628 6000 Fax 82 2 2628 6400 YOKOGAWA AUSTRALIA PT...

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