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YETI 160E  |  OWNER’S MANUAL

24

REBUILD KITS

TABLE OF CONTENTS  |

300040533

GROMMET, 2.4 WIRE, 6.5 PORT

2

300030173

SCREW, FH, M4 X 0.7, 10L

2

300030175

SCREW, FH, M4 X 0.7, 20L

2

300030169

SCREW, FH, M3 X 0.5, 25L, SS, BLK OXIDE

1

300030343

BASE, HOUSING CLAMP, CS COLLET HEAD

1

300030344

CLAMP, HOUSING CLAMP, CS COLLET HEAD

1

300030339

HOUSING CLAMP, GUIDE/COLLET NUT MOUNT

1

300030353

FHCS, M3 X 0.5, 8L, SS, BLK OXIDE

1

200020397

160E BATTERY GUARD - ALL SIZES 2022-current

1

400100220

BATTERY GUARD, 160E DT

1

300030313

BHCS, M4 X 0.7 X 10L, STAINLESS, BLACK

4

200020398

160E LOWER DOWNTUBE GUARD - LARGE 2022-current

1

400100223

LOWER GUARD, 160E, LARGE, DT

1

300030171

BHCS, M5 X 0.8 X 8L, STAINLESS, BLACK

4

300030356

BHCS, M3 X 0.5 X 18L, STAINLESS, BLACK

1

200020399

160E LOWER DOWNTUBE GUARD - MEDIUM 2022-current

1

400100221

LOWER GUARD, 160E, MEDIUM, DT

1

300030171

BHCS, M5 X 0.8 X 8L, STAINLESS, BLACK

4

300030356

BHCS, M3 X 0.5 X 18L, STAINLESS, BLACK

1

200020400

160E LOWER DOWNTUBE GUARD - SMALL 2022-current

1

400100222

LOWERGUARD, 160E, SMALL, DT

1

300030171

BHCS, M5 X 0.8 X 8L, STAINLESS, BLACK

4

300030356

BHCS, M3 X 0.5 X 18L, STAINLESS, BLACK

1

200020401

160E LOWER DOWNTUBE GUARD - XL 2022-current

1

400100224

LOWER GUARD, 160E, XL, DT

1

300030171

BHCS, M5 X 0.8 X 8L, STAINLESS, BLACK

4

300030356

BHCS, M3 X 0.5 X 18L, STAINLESS, BLACK

1

160E MOTOR COVER - ALL SIZES 2024-current

100190025

MOTOR COVER, SHIMANO DC-DC-EP801-G, LOWER

1

160E WHEEL SPEED SENSOR 2022-current

100190010

MAGNET MOUNT, WHEEL SPEED SENSOR, 30.5MM RADIUS

1

400100227

160E FRAME PROTECTOR SHEET GLOSS

1

400100228

160E FRAME PROTECTOR SHEET MATTE

1

200020462

160E GAP GUARD

1

100190026

TRIM COVER 160E EP801 - 1

1

300030385

SCREW, PHILLIPS, M3X0.5, 5L -2

2

300060080

SRAM UNIVERSAL HANGER

1

Содержание EP801

Страница 1: ...YETI 160E EP801 OWNER S MANUAL...

Страница 2: ...ENANCE 09 FRAME ASSEMBLY 10 E COMPONENT ASSEMBLY 13 DROPPER POST INSERTION GUIDE 17 HANDLEBAR WIRING 18 EXPLODED VIEW 19 ASSEMBLY BILL OF MATERIAL 20 REBUILD KITS 22 ADDITIONAL INFORMATION 25 FAQ 26 W...

Страница 3: ...p and maintenance of your bicycle Yeti recommends that all service and repairs be performed by your local authorized Yeti Dealer This manual contains many Warnings and Cautions concerning the conseque...

Страница 4: ...allows for a larger head tube with more area which results in increased stiffness and lower overall ride height without compromising any performance 7 CUSTOM REINFORCED FRAME COVERS AND RIBBED CHAIN...

Страница 5: ...614 642 C HEAD TUBE ANGLE 64 5 64 5 64 5 64 5 D EFF SEAT TUBE ANGLE 78 78 78 78 E ACTUAL SEAT TUBE AN GL E 72 72 72 72 F CHAINSTAY LENGTH 446 446 446 446 G WHEELBASE 1210 1241 1264 1294 H ESTIMATED BB...

Страница 6: ...A C K ET SHIMANO EP801 REAR WHEEL 148MM X 12MM BOOST SEAT PO S T 31 6MM CHAINLINE 53MM AND 55MM HEADS ET INTEGRATED 41MM 52MM TAPERED REAR BR A K E P O S T MOUNT 180MM SHOCK HAR D WAR E TOP TRUNNION M...

Страница 7: ...rtified Yeti dealer or reference the suspension manufacturers manuals that came with the bike or visit their website COCKPIT SETUP Loosen the stem bolts to adjust handlebar Do not loosen the bolts tha...

Страница 8: ...S website https www shimano steps com for operation instructions E TUBE PROJECT System updates and system customization is all available through the Shimano E Tube app Download the E Tune app on your...

Страница 9: ...en assembling your frame Torque specifications for individual parts on the 160E are listed below as well as in the step by step assembly instructions later in the manual For general bicycle maintenanc...

Страница 10: ...3 WARNING Service on Yeti bicycles requires special knowledge and tools Yeti Cycles recommends that all service and repairs be performed by an authorized Yeti Dealer WARNING All frame components must...

Страница 11: ...erface of chainstay main pivot interface Install remaining 15mm Race Extenders 4 15 onto Lower Link 4 1 and place chainstay onto Link Secure with 15mm Collet Axle 4 8 and Cable Clamp Collet Nut 4 58 T...

Страница 12: ...to make sure motion is smooth 15 Install UDH Derailleur Hanger 4 37 into seatstay Torque left hand thread to 25 Nm 16 Install chainstay Guard Retention Screw 4 64 through chainstay Guard and into the...

Страница 13: ...side headtube port lower hole down the downtube being secured in the second from left opening in the cable trays 02 Route shifter housing past the lower battery mount pad and into the motor cavity Exi...

Страница 14: ...ough past battery mount Leave approx 6 8 of wire exposed from headtube port exit 13 Route a 1200 mm Shimano E wire down the downtube Insert into drive side upper cable port and route down downtube sec...

Страница 15: ...r as possible to minimize free length Make sure that brake shifter if applicable and dropper if applicable housing is routed cleanly from downtube into motor cavity and can be pushed relatively easily...

Страница 16: ...uide halves 31 Install a Shift E Cable Port Cover 4 24 or E Only Cable Port Cover 4 25 kit dependent with a Cable Port Cove Base 4 22 onto the drive side headtube and secure with M4 FHCS 4 19 Tighten...

Страница 17: ...maximum drop for the highest percentage of our riders There is a wide range of saddle heights for every frame size There is a possibility saddle height could fall outside of this range A small percen...

Страница 18: ...onto the handlebar directly to the right of the stem Use a 3mm hex wrench to tighten the clamp bolt to 0 8Nm 7 1 in lb The wire from the mode switch routes through the handlebar and connects into the...

Страница 19: ...4 31 4 16 4 36 4 33 4 54 4 53 4 9 4 8 4 32 4 57 4 56 4 55 4 14 4 32 4 27 4 20 2 2 4 68 4 67 4 34 2 4 35 4 39 4 35 2 4 34 2 4 3 4 11 4 38 4 12 4 17 4 3 6 4 2 5 1 4 16 4 4 11 2 4 13 4 38 4 17 4 6 3 4 6...

Страница 20: ...11X19X7 2 4 6 N A 160E E BIKE COMPONENTS KIT ASSEMBLY 1 4 6 1 N A MOTOR DU EP801 1 4 6 2 N A BATTERY BT EN806 630Wh 1 4 6 3 N A PORT SATELLITE SHIMANO EW CP100 1 4 6 4 N A BATTERY MOUNT BME8031A 1 4 6...

Страница 21: ...T 1 4 52 N A O RING CHAIN GUIDE 10MM OD X 1 8MM THICK 1 4 53 300030343 BASE HOUSING CLAMP CS COLLET HEAD 1 4 54 300030344 CLAMP HOUSING CLAMP CS COLLET HEAD 1 4 55 300030354 SHCS M3 X 0 5 10L SS BLK O...

Страница 22: ...0518 COVER CABLE PORT SINGLE RIGHT EXIT 2 300030069 WASHER 8 5 X 12 5 X 0 5 MM 7 300030350 SHOCK MOUNT CHIP 160E 25 35 NONTHREADED 1 300030351 SHOCK MOUNT CHIP 160E 25 35 THREADED 1 300040533 GROMMET...

Страница 23: ...LLET WEDGE SUB ASSEMBLY 10MM TALL WEDGE BOLT 1 300030360 SHOULDER BOLT M8 X 1 25 X 63L 1 300030352 COLLET NUT M15X1 5 KEYED CHAINGUIDE MOUNT 1 300030339 HOUSING CLAMP GUIDE COLLET NUT MOUNT 1 30003035...

Страница 24: ...E GUARD MEDIUM 2022 current 1 400100221 LOWER GUARD 160E MEDIUM DT 1 300030171 BHCS M5 X 0 8 X 8L STAINLESS BLACK 4 300030356 BHCS M3 X 0 5 X 18L STAINLESS BLACK 1 200020400 160E LOWER DOWNTUBE GUARD...

Страница 25: ...nd its components from damage Bikes can be awkward to lift and proper lifting techniques should be used when loading or unloading your bike Packing your bike should be done by a certified bike mechani...

Страница 26: ...arket parts to upgrade or personalize your bike Some parts are standardized especially from the big brands like Fox Shimano SRAM etc You should always confirm with a professional mechanic that your pa...

Страница 27: ...HE 160E USE The 160E uses a 31 6mm seat post WHAT SIZE SEAT COLLAR DOES THE 160E USE The 160E uses a 36 4mm seat collar WHAT IS THE WARRANTY ON MY 160E The 160E has a LIFETIME manufacturer s warranty...

Страница 28: ...ttery cannot be disposed of with traditional garbage Please talk to your authorized Yeti Cycles dealer or reference the 160E manual for information about proper disposal of the battery CAN I RUN A SRA...

Страница 29: ...e Same conditions as above Lifetime Warranty applies to all 2019 and newer frames including the SB100 Model year 2018 and older frames will be covered under our previous warranty 5 year or 2 year base...

Страница 30: ...ntact This is a set of conditions for operation of a bicycle that includes Conditions 1 2 and 3 or downhill grades on rough trails at speeds less than 40 km h 25 mph or both Jumps are intended to be l...

Страница 31: ...on the harmonization of the laws of the Member States relating to electromagnetic compatibility recast OJ L 96 29 3 2014 Directive 2011 65 EU of the European Parliament and of the Council of 8 June 20...

Страница 32: ...on harmonization legislation Supply of Machinery Safety Regulations 2008 Electromagnetic Compatibility Regulations 2016 And with the following harmonized standards BS EN 15194 2017 ISO 4210 2014 Other...

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