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7

PRE-RIDE INSPECTION

WARNING - Perform this pre-ride inspection everyday before
riding the vehicle.  If not performed, serious damage to the
vehicle and personal injury may result.

1. Engine Oil Level – Add oil if required.  Check for leaks.  Tighten filler cap securely.

2. Fuel Level – Add fuel if necessary.  Do not overfill (no fuel in filler neck).  Replace cap tightly.

 Check for leaks.  Do not mix oil with gas.  Only refuel when engine is off and cool.

3. Brakes – Perform a Brake Test: Sit in the vehicle with the brake actuated by pressing on the

brake pedal. Start the engine with the ignition switch on.  Increase the engine RPM gradually
to ensure the brake is effective.  Do not operate this Go-Kart unless the brake is working
properly.

4. Tires – Check conditions and pressure.

5. Drive Chain – Check condition, tension, lubricate as necessary.

6. Throttle – Check for smooth operation.  Assure throttle “snaps” back to idle.  Also, check for

frayed cable or damaged cable conduit. If either condition exists replace the cable assembly
before riding.

7. Stop Switch – Perform this stop switch test.  While the engine is running, move the steering

column remote stop switch to the “OFF” position.  If this does not stop the engine, move the
engine remote switch to the “OFF” position.  If the engine is not equipped with an engine
remote switch, pull the spark plug wire.  Check to insure that the stop switch wire is attached
to the terminal on the engine.  Do not operate this vehicle with a stop switch that is not
functioning properly
.

8. All Nuts, Bolts and Fasteners – Check wheels to assure that all axle nuts and lug nuts are

tightened properly.  Check and tighten all other fasteners as necessary. Regularly check set
screws on sprockets and drum.

9. Guards – Ensure all protective guards are in place.  Never remove any chain guard, or

clutch guard. Each of these covers have a protective purpose, if removed it could endanger
the personal safety of the operator or passenger.

10. Steering System – Ensure that it turns freely.

STARTING INSTRUCTIONS

NOTE:  Do not attempt to start or operate this machine without
being completely familiar with all controls necessary to operate this
vehicle safely.  Do not start the engine before reading and
understanding all the rules, warnings, and instructions in this manual.

Содержание 3204

Страница 1: ...gine and other portions of the vehicle Pay close attention to all caution and warning labels 7 31 03 04081 Rev D Read Tecumseh Engine Owner s Manual and Important Rules for Safe Operation before Opera...

Страница 2: ...ht to ensure that the vehicle is in safe operating condition The engine must be kept free of all dirt and other accumulations paying particular attention to throttle linkage area 6 Prevailing Torque t...

Страница 3: ...6 Wet slippery rough or steep terrain is potentially dangerous and may result in injury if proper caution is not observed Slow speeds are required to safely operate this vehicle under those conditions...

Страница 4: ...as a service manual 28 Assembly maintenance and or repair of this Go Kart should only be performed by persons of sufficient mechanical skill experience and judgment such as outdoor equipment dealers...

Страница 5: ...due to impact 4 Paint is worn off of rear bumper indicating an extra rider 5 Axles are bent out of ordinary position either horizontally or vertically 6 Non Factory altering of engine or it s compone...

Страница 6: ...z or 11 4 pints 6 Liters of SAE 30 weight oil For additional information refer to Tecumseh engine manual for servicing the engine 5 Fill fuel tank with regular gasoline leaded or unleaded Do not use p...

Страница 7: ...witch Perform this stop switch test While the engine is running move the steering column remote stop switch to the OFF position If this does not stop the engine move the engine remote switch to the OF...

Страница 8: ...urning at slow constant speeds Defer increased speeds until you are confident of your proficiency and are intimately familiar with the terrain Steer in the direction of the turn and lean your body to...

Страница 9: ...fter the first two hours of operating your new engine and after each 25 hours of use thereafter That will insure proper lubrication in internal parts and prevent costly repairs due to excessive wear R...

Страница 10: ...hown in Figure B When your Go Kart gets an inward camber on the front tires from shock wear as shown in Figure C and steering becomes difficult the shocks will need to be readjusted Adjust the front s...

Страница 11: ...6 Turn the SHOCK ADJUSTMENT HOLE clockwise around the SHOCK to increase shock absorption 7 Experiment with the adjustment until the desired effect is attained SHOCK ABSORBER ADJUSTMENT STEERING WHEEL...

Страница 12: ...d 76 76 77 Female End Item 11 18 57 60 77 76 Description BOLT 3 8 16 X 1 HEX BOLT 5 16 18 X 1 1 2 CARRIAGE NUT 3 8 16 NYLOCK NUT 5 16 18 NYLOCK SEAT BELT RETRACTABLE SEAT RAIL SEAT BELT ATTACHMENT HAR...

Страница 13: ...ce nut 60 on end of carriage bolts 18 and tighten all 4 nuts front and rear STEP 2 Note Make sure the seat belts are extending to the outside of the seat frame To move the slide on the rail with the a...

Страница 14: ...WASHERS 101 AND four 5 16 NYLOCK NUTS 60 Item 60 101 Description Nut 5 16 18 Nylock Washer 5 16 Flat SEAT ATTACHMENT HARDWARE Qty 4 4 Threaded Studs on seat bottom Seat Bracket Holes Slide SEAT CUSHI...

Страница 15: ...ds of the shoulder belt The BELT must rotate SHOULDER BELT ATTACHMENT Attach both driver and passenger shoulder belts using BOLTS 20 WASHERS 101 and NUTS 60 Finished Assembly BRUSH GUARD CROSS ATTACHM...

Страница 16: ...ross Brush Guards as shown on this page and the previous page BEFORE tightening bolts 2 Attach flag as shown on this page FLAG ATTACHMENT 4 Wrap CABLE TIE 37 around FLAG BRACKET and REAR BRUSH GUARD 5...

Страница 17: ...wn 2 Finish splitting FOAM 48 Foam is partially split 3 Attach FOAM to the BRUSH GUARDS using CABLE TIES 35 48 35 Caution Take care to not cut yourself when cutting and splitting foam with a sharp ins...

Страница 18: ...xpose adhesive surface NOTE DO NOT REMOVE DECAL BACKING COMPLETELY This will cause decal to curl and stick to itself 2 Align the decal with floor pan Gently press adhesive to floor pan to start applic...

Страница 19: ...W SCREW SELF TAPPING 1 4 111 02625 SLEEVE AXLE 4 112 01474 SPACER 3 8 113 01069 STEERING WHEEL CAP 02604 4 CYCLE ENGINE OIL 04081 OWNERS MANUAL 1 01263 A ARM LEFT BLACK 2 01264 A ARM RIGHT BLACK 3 011...

Страница 20: ...20 MODEL 3204...

Страница 21: ...de and do not ride a slope that is greater than 15 degrees A 15 degree slope is a hill that increases in height at approximately 2 5 feet in 10 feet A 10 degree slope is a hill that increases in heigh...

Страница 22: ...the following precautions OPERATE THIS KART OFF ROAD ONLY ADULT SUPERVISION FOR OPERATORS UNDER 16 YEARS OLD WEAR A D O T APPROVED HELMET PROTECTIVE EYE WEAR AND CLOTHING SECURE LONG HAIR AND LOOSE C...

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