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LUBRICATION

Lubrication

Lubrication Schedule

General

Remove the ignition key to prevent unintentional movements during lubrication.

When lubricating with an oil can, it should be filled with engine oil.

When lubricating with grease, unless otherwise stated, a lithium based grease or another chassis or ball
bearing grease, offering good corrosion protection should be used.

With daily use, the machine should be lubricated twice weekly.

Wipe away excess grease after lubrication.

It is important to avoid getting lubricant on the belts or the drive surfaces on the belt pulleys. Should this
happen, attempt to clean them with spirits. If the belt continues to slip after cleaning with spirits, it must be
replaced. Gasoline or other petroleum products must not be used to clean belts.

8011-620

Lubrication schedule

150h

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Содержание ZHDD61340

Страница 1: ...Manual Please read these instructions carefully and make sure you understand them before using the machine MANUAL NO 109213 REV IR 07 01 03 Models ZHDD61270 ZHDD61340 ZHDD72340 For Serial No 03360000...

Страница 2: ......

Страница 3: ...Service Maintenance 31 Replacing the Air Filter 32 Replacing the Fuel Filter 33 Checking Tire Pressures 33 Check Filling Coolant System 33 Checking the Parking Brake 34 Checking the Blades 34 Cleaning...

Страница 4: ...2...

Страница 5: ...direction Driving and Transport on Public Roads Check applicable road traffic regulations before driving and transporting on public roads If the machine is transported you should always use approved f...

Страница 6: ...turer s type number Model The machine s serial number Serial no Please state the type designation and serial number when ordering spare parts The engine s manufacturing number is stated on a decal Thi...

Страница 7: ...xxxxxxxx xxxxx xxx xx IMPORTANT INFORMATION Xxxxxxx xxxx xxxxxxxx xxx xxx xxxx xxxxxx xx Parking brake Do not stand here Battery acid is corrosive explosive and flammable Warning Rotating blades keep...

Страница 8: ...rea Clear the area of objects such as stones toys steel wire etc that may become caught in the blades and thrown out Beware of the discharge deck and do not point it at any one Do not use the machine...

Страница 9: ...it Local laws may regulate the age of the user Make sure that you have first aid equipment close at hand when using the machine Never use the machine when barefoot Always wear protective shoes or boo...

Страница 10: ...on Avoid unnecessary turns on slopes and if it proves necessary turn slowly and gradually downward if possible Watch out for and avoid driving over furrows holes and bumps On uneven terrain the machin...

Страница 11: ...er allow children to operate the machine Be particularly cautious near corners bushes trees or other objects that block your view Maintenance Stop the engine Prevent the engine from starting by removi...

Страница 12: ...ately Be careful when servicing the battery Explosive gases form in the battery Never perform maintenance on the battery when smoking or near open flames or sparks The battery can explode and cause se...

Страница 13: ...isk of fire by removing grass leaves and other debris that may have accumulated on the machine Allow the machine to cool before putting it in storage Transport The machine is heavy and can cause serio...

Страница 14: ...eering controls the flow is regulated and thereby the direction and speed Component Locations BAM 1 Lever Steered Rider Component Locations 10 1 2 3 4 5 6 7 8 9 11 12 13 14 1516 17 18 1 Steering contr...

Страница 15: ...control regulates the engine speed In order to increase or decrease the engine speed the control is moved forward or backward respectively Avoid idling the engine for long periods Use full throttle wh...

Страница 16: ...machine Pull the lever back to activate the brake and push forward to release it Seat Adjustment Located on the left side of the seat is the seat adjustment lever Pull outward to slide the seat either...

Страница 17: ...of either lever forward will cause the right or left wheel to rotate in a forward direction To stop movement pull both levers into the neutral position To turn right while moving in a forward directio...

Страница 18: ...ing the adjustment screws not the link system for the controls Hydraulic Lift Switch Used to raise and lower the mower deck hydraulically Only used on units with power deck lifts Push switch forward t...

Страница 19: ...ight tank left tank and off position Fuses The fuses are located in a fuse block to the right of the battery They are flat pin fuses of the same type used in automobiles There are five fuses Fuse rati...

Страница 20: ...rward toward the pin to engage the set cutting height The deck is then lowered 3 The lifting lever can also be used to temporarily adjust the cutting height such as when passing a minor bump in the la...

Страница 21: ...de of the seat Accessories For mulching there is a Mulch Kit attachment available This is mounted underneath the mower deck and comprised of baffles and mulch blades Relays GLOW PLUG TIMER GLOW PLUG R...

Страница 22: ...ngaging the mower deck must be depressed the parking brake must be on both steering controls must be in the locked outer neutral position Starting the Engine 1 Sit on the seat 2 Raise the mower deck b...

Страница 23: ...ION 5 Move the steering controls outward to the locked outer neutral position 6 Move the throttle to the middle position 8011 526 Steering controls in the outward locked neutral position Set the throt...

Страница 24: ...tion 9 When the engine starts immediately release the ignition key back to the run position Open the fuel switch BAM 9 START RUN Start position BAM 3 IMPORTANT INFORMATION Wait till the glow plug ligh...

Страница 25: ...the parking brake by moving the lever forward 2 Move the motion control levers out of the neutral slot lock position N Set the engine speed BAM 9 BAM 2 WARNING Never run the engine indoors in enclosed...

Страница 26: ...there is a neutral position which is locked if the motion control levers are moved outward into the neutral slots When both controls are in the neutral position N the machine stands still The motion c...

Страница 27: ...o zero turn pull one lever back beyond neutral while holding the other slightly ahead of neutral NOTE The direction of the zero turn will be determined by which lever is pulled back beyond neutral Thu...

Страница 28: ...r mowing results Avoid mowing wet lawns The mowing result is poorer because the wheels sink into the soft lawn clumps build and the grass clippings attach under the deck Hose beneath the mower deck wi...

Страница 29: ...ve the throttle to the minimum position tortoise symbol Turn the ignition key to the stop position 5 Move the steering controls outward 6 When the mower is standing still activate the parking brake by...

Страница 30: ...engine s oil level every refueling Check the safety system Check clean the radiator debris guard Check the mower deck Check fastenings screws nuts etc Start the engine and blades listen for unusual s...

Страница 31: ...the mower deck s cutting height adjuster Check adjust the cutting height Change inner safety air filter element Clean the air cleaner s filter cartridge 2 paper filter Change the engine oil 1 Change t...

Страница 32: ...ng released the parking brake temporarily stands from the driver s seat whether the mower deck is engaged or not Check that the engine stops if the mower deck is engaged and one temporarily stands up...

Страница 33: ...rvice workshop If adjustments are necessary they can be made as follows for the cable 1 Loosen the clamping screw for the cable s outer casing and move the throttle to the full throttle position 2 Che...

Страница 34: ...laced 3 or 4 times 4 Refit the air filter as follows Check that the seal on the bottom of the paper filter is whole Mount the safety element in the air filter housing 5 Place the paper filter over the...

Страница 35: ...EVER add straight antifreeze to the radiator Recommended mix is 50 50 lowtox propylene glycol phosphate free antifreeze with tap water DO NOT mix in ethylene glycol Refer to engine operator s manual T...

Страница 36: ...sealed system If it becomes necessary to add coolant mixture at a later date check for leaks and if the overflow reservoir has not been drained completely add coolant mixture to the reservoir only Th...

Страница 37: ...orrect tension by turning rear jam nut until spring measures 1 1 8 Checking the Blades In order to attain the best mowing effect it is important that the blades are well sharpened and not damaged Bent...

Страница 38: ...T your hands to check for leaks Escaping hydraulic oil under pressure can have sufficient force to penetrate the skin causing serious injury If injured by escaping fluid see a doctor at once Serious i...

Страница 39: ...ration Motion Control Linkage Adjustment This adjustment must be made with the rear wheels rotating Raise the rear of the machine and block it up so the wheels are free to rotate Tilt seat forward and...

Страница 40: ...check the wiring harness to the seat safety switch for a good connection and return the seat to the normal position Cutter Housings Grease housings once weekly or every 40 to 50 hours of use Use a go...

Страница 41: ...l bearing grease offering good corrosion protection should be used With daily use the machine should be lubricated twice weekly Wipe away excess grease after lubrication It is important to avoid getti...

Страница 42: ...he cable it must be replaced Lubricating in Accordance with the Lubrication Schedule 1 Hydraulic System Oil Level The hydraulic oil and filter shall be replaced every 300 hours and at least once a yea...

Страница 43: ...h new engine oil in accordance with Checking the Oil Level Checking the Oil Level Check the oil level in the engine when the machine is standing horizontally and the engine is stopped Remove the dipst...

Страница 44: ...nately 10W 40 class CF 4 CI 4 over 0 C 32 F Over 20 C 68 F SAE 40 can be used Use engine oil SAE 5W 20 class CF 4 CI 4 under 0 C 32 F The engine holds 3 5 quarts of oil including the filter 4 Throttle...

Страница 45: ...good quality 7 Belt Adjuster Mower Deck Remove the foot plate two screws and lubricate with a grease gun one zerk until grease is forced out Use only good quality lithium based grease Grease from wel...

Страница 46: ...ty lithium based grease Grease from well known brand names petrochemical companies etc usually maintains a good quality 11 Belt Adjuster Mule Drive Idler Arm Lubricate with a grease gun one zerk until...

Страница 47: ...Engine Oil 2 Disassemble the oil filter If necessary use a filter remover 3 Partially fill the new filter with oil 4 Wipe new clean engine oil onto the seal for the new filter 5 Mount the filter by ha...

Страница 48: ...d or the valve for the fuel tanks is in the wrong position Clogged fuel filter or fuel line The starter motor does not turn the engine over Dead battery Poor contacts on the battery terminal cable con...

Страница 49: ...n or not at all Venting valve on pump open Drive belt for the pump slack or has come off Defective hydraulic system Air in the hydraulic system Mower deck not engaging Drive belt for the mower deck ha...

Страница 50: ...48 TROUBLE SHOOTING GUIDE The machine vibrates The blades are loose The blades are incorrectly balanced The engine is loose Wheels loose...

Страница 51: ...cylinder Turn over the engine so that the oil is evenly distributed Replace glow plugs 6 Lubricate all grease zerks joints and axles 7 Remove the battery Clean charge and store the battery in a cool...

Страница 52: ...urf Driver s seat Adjustable lengthways with adjustable arm rests Speed forward 0 11 5 mph Speed backward 0 5 mph Engine Manufacturer Diahatsu 3 cylinder diesel 27 HP and Diahatsu 3 cylinder diesel tu...

Страница 53: ...tic Mower Deck Cutting width 61 in and 72 in Cutting height Adjustable 1 5 to 6 in 1 4 incriments Blade length 3 21 for 61 deck and 3 25 for 72 deck Anti scalp rollers Adjustable 6 for 61 deck and 8 6...

Страница 54: ...nt of oil is in the hydraulic tank 10 Adjust the position of the steering controls 11 Fill with fuel and open the fuel shut off 12 Connect the exhaust fumes extractor 13 Start the engine 14 Check that...

Страница 55: ...chine s resale value Application areas for Mulch kit 21 Fill in the sales papers etc Date mtr reading stamp sign Delivery service has been carried out No remaining notes Certified After the First 50 H...

Страница 56: ...r reading stamp sign 25 Hour Service 1 Check the hydraulic system s oil level 2 Check the tire pressures 3 Lubricate the belt adjuster mower deck 4 Lubricate the belt adjuster hydraulic pumps 5 Lubric...

Страница 57: ...anual 3 Check dust load indicator on air filter Change filter only if indicator is red See engine manual 4 Lubricate the front wheel bearings 5 Lubricate the steering control shafts 6 Lubricate the mo...

Страница 58: ...Service 1 Perform the 25 hour service 2 Perform the 50 hour service 3 Change engine oil at 150 hours See engine manual 4 Check fuel pump filter See engine manual 5 Check fan belt clearance See engine...

Страница 59: ...Inspect the machine Come to agreement with the customer as to which additional work is to be carried out 2 Perform the 25 hour service 3 Perform the 50 hour service 4 Perform the 100 hour service 5 C...

Страница 60: ...ne oil 150 hours 4 Replace the engine oil filter 300 hours 5 Change the oil and filter in the hydraulic system 300 hours 6 Check adjust the cutting height 7 Check adjust the parking brake 50 hours 8 C...

Страница 61: ...59 SERVICE JOURNAL Action Date mtr reading stamp sign...

Страница 62: ...WIRING SCHEMATIC 60...

Страница 63: ...WIRING SCHEMATIC 61...

Страница 64: ......

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