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YASKAWA YASNAC 3000G, Руководство оператора

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Содержание YASNAC 3000G

Страница 1: ...Inttrvctions TOE CS43 3 July 1980 YASNAC 3000G OPERATOR S MANUAL YASKAWA Electric Mfg Co Ltd ...

Страница 2: ... 2 4 6 6 CUTTING FEED 2 5 1 Feed Function A F function A 2 5 2 2 5 3 2 5 4 2 5 5 Summary of Feed Function 2 5 6 6 Feed Function B F function B Feed per Revolution A mm rev command A Feed per Revolution B mm rev command B 7 7 t 8 9 AUTOMATIC ACCELERATION AND DECELERATION 2 6 1 Acceleration and Deceleration of Rapid Traverse and Manual Feed 2 6 2 Acceleration and Deceleration of Cutting Feed 2 6 9 9...

Страница 3: ...ng G12 G13 2 14 7 Helical Cutting G14 G15 2 14 8 Plane Designationÿ17 G18 G19 2 14 9 Program Copy G25 2 14 10 Reference Zero Check G27 2 14 I1 Automatic Return to Reference Zero G28 ÿ 2 14 12 Return from Reference Zero G29 ÿ 2 14 13 Tool Radius Compensation C G40 G41 G42 2 14 14 Tool Position Offset B G43 G44 G49 2 14 15 Tool Position Offset A G45 to G48 2 14 16 Canned Cycles G73 G76 G80 to G89 2 ...

Страница 4: ...5 85 85 86 86 86 87 87 87 87 87 88 88 88 88 88 4 2 POWER ON OFF OPERATION 4 2 1 Turning on Power 4 2 2 Turning off Power 4 2 3 Remote Turning ON OFF Buttons 89 89 89 90 4 3 DISPLAY AND WRITING OF COMMAND DATA 90 Display of Command Data Writing Command Data by MDI Current Position Display Incremental Value Display Display of Tool Offset Value Writing of Tool Offset Value Display of Current Tool Off...

Страница 5: ...OUTLINE OF OPERATION IN THE EDT MODE 114 r X 114 114 115 t 4 10 LEADSCREW ERROR COMPENSATION 116 4 11 STROKE CHECK 118 5 TAPE READER COMPARTMENT 120 TAPE READER COMPARTMENT 5 1 120 TAPE FEED and SYSTEM NO Switches Tape Reader Tape Tumble Box 5 1 1 5 1 2 5 1 3 120 120 121 TAPE REELS 5 2 121 Tape Reels 6 Inch Tape Reels 8 Inch Tape Reels 5 2 1 5 2 2 5 2 3 121 121 122 126 6 CONTROL STATION FOR MACHIN...

Страница 6: ... 1 16 6 1 17 6 1 18 6 1 19 6 1 20 6 1 21 130 130 130 130 130 131 131 131 131 132 6 1 22 6 1 23 6 1 24 132 132 132 6 1 25 6 1 26 6 1 27 6 1 28 6 1 29 6 1 30 6 1 31 133 133 133 134 134 134 134 6 2 OPERATION FOR MACHINING 135 Manual Return to Reference Zero Block Return Automatic Tool offset Storing 6 2 1 6 2 2 6 2 3 135 135 137 7 OPERATION PROCEDURE 140 INSPECTION BEFORE TURNING ON POWER 7 1 140 TUR...

Страница 7: ... 150 THERMAL OVERLOAD RELAY OF SERVO UNIT 8 4 150 OTHERS 151 8 5 8 5 1 8 5 2 Molded case Circuit Breakers MCB Power Receptacles for Maintenance Tools 151 151 TROUBLE CAUSES AND REMEDIES 8 6 151 8 6 1 On line Diagnostics 8 6 2 Alarm Codes and Remedies 8 6 3 Input Output Signals 8 6 4 Before Maintenance Call 151 151 152 160 APPENDIX 1 INTERFACE FOR M S T AND B CODE 161 APPENDIX 2 SPINDLE CONTROL IN ...

Страница 8: ...improved transistorized PWM servos com bined with the optimum pulse distribution control 2 PROGRAMMING 2 1 TAPE FORMAT 2 1 1 TAPE FORMAT A variable block format conforming to JISÿ B 6313 is used for YASNAC 3000G Table 2 1 1 shows the tape format Numerals following the address characters in Table 2 1 1 indicate the programmable number of digits EXAMPLE 4 3 Down to third decimal places in mm or inch...

Страница 9: ... Cutting Feed Start Point R 42 R 43 R 33 R 34 Q42 Q43 Q33 Q34 Deep Hole Drilling Depth Canned Cycles Dwell P43 P43 No of Cycles L7 L7 Sequence Number P4 P4 Subprogram No of Cycles L7 L7 Start Sequence No P4 P4 G25 Program Copy Q4 Q4 End Sequence No L7 L7 No of Cycles t End of Block Note s 1 Functions with i are optional Only the numbers of digits are shown in the above table Some of them cannot ex...

Страница 10: ... helical cutting B I O Y coordinate of arc center J B Z coordinate of arc center Helix lead for helical cutting B K O Numbers of canned cycles subprogram M98 subprogram copies helical cutting cycles L O M Miscellaneous functions B Sequence number N B O Same as N EIA only B Dwell time Sequence No of subprogram M98 99 Sequence No for start of program copy G25 B O P O Sequence No for G73 G83 depth of...

Страница 11: ...Disregarded Negative sign Numerals 0 to 9 0 to 9 2 1 4 TV CHECK TAPE VERTICAL PARITY CHECK Address characters A to Z a to z Regarded as N 0 The number of characters in one block must be even in TV check SP code is used for making the number even when programming ON OFF switching of TV check is set with param eter A block containing an odd number of char acters causes error and the alarm code 13 is...

Страница 12: ... Parameter No 88 II u 0 Tool offset value must always be written inO OOl mm or 0 0001 incHl or 0 001 degf and offset is possible in these units In 0 01 mm increment system the following op eration must be made in the unit of 0 01 mm Programming for operation in TAPE mode Write operation in MDI mode Programming for operation in MEMORY mode Program editing operation inEDT mode 2 3 MOVE COMMAND 2 3 1...

Страница 13: ...in accordance with specifications Values of F command at linear or circular in terpolation represent the tangential feedrate when two axes are simultaneously controlled Note The machine may not function properly if a move command over the maximum program mable value is given The above maximum pro grammable values also apply to distance com mand addresses I J K R Q t in addition to move command add...

Страница 14: ...the F code is as follows Values of F command at linear interpolation represent the tangential feedrate when three axes are simultaneously controlled EXAMPLE Table 2 5 2 I F Code mm min B G01 X Y Z F400 In the above case the feedrate is Range of Feedrate Meanings Format F 400 f 2 fy2 fz2 mm min 0 1 to 5400 0 mm min__ Metric F41 FI to F54000 0 01 to 212 59 inch min Inch F32 FI to F21259 As shown abo...

Страница 15: ... to F9999 F22 Metric 2 5 4 FEED PER REVOLUTION B MM REV COMMAND B 0 001 to 3 936 inch rev Inch FI to F3936 F13 Instead of the feed per revolution A described above the following feed per revolution B may optionally be incorporated when parameter No 87 is set to 15 After designating G95 tool feed per each revo lution of the spindle mm rev can be given by the 5 digits following the F address Table 2...

Страница 16: ... s manual for the function of M codes except for the following M codes con cerned with the control Acceleration and deceleration for rapid traverse and for cutting feed are automatically performed without programming 2 6 1 ACCELERATION AND DECELERATION 0ÿ RAPID TRAVERSE AND MANUAL FEED In the following operation the pattern of auto matic acceleration and deceleration is linear See Fig 2 6 1 2 7 1 ...

Страница 17: ...atically reset or rewinds the tape or memory is determined by the following state a Input signal of the control EOP internal reset input is wired for ON or not b Input signal of the control RWD rewind input is wired for ON or not PROGRAMMED COMMAND M95 Fig 2 7 2 1 With both the absolute and increment move commands the same mirror image effect will be obtained The start point of the re spective blo...

Страница 18: ...tween the both positions EXAMPLE Y PROGRAMMED COMMAND X AXIS MIRROR IMAGE ON 100 1 i A 40 _A_ 7V 20 X 6 80 20 40 60 120 40 120 START POINT O 40 r f PATH BY ERRONEOUS CANCELLING CORRECT PATH N01 G92 X0 Y0 N02 M95 Mirror image on N03 G90 G01 X4000 Y4000 F300 N04 XL2000 N05 X10000 N06 X4000 N07 X4000 If M94 is programmed here the tool moves on the dotted line J N08 X0 Y0 N09 M94 Correct mirror image ...

Страница 19: ...er to the machine tool builder s manual o o I PROGRAMMED CONTOUR 2 7 4 SUBPROGRAM FUNCTION M98 M99 Fig 2 7 2 3 The sequence of operation can be altered by this option which is available for the control supplied with part program storage The M98 and M99 commands can specify the sequence number of the block to be performed next The previous or the following block With M98 code up to 8 levels of subp...

Страница 20: ...irst jump from the main program counted as the simplex jump jumps are possi ble up to eight levels 4 Return Block Instruction from Subprogram P M99 When an address P is given with M99 at the end of a subprogram the return block can be de signated by the address P The program re turns to the block of the main program whose sequence number is designated by the address P 3 Automatic Return Instructio...

Страница 21: ... the control Address L cannot be used together with M99 command The remaining number of repetitions of a sub program is displayed when POS key is depress ed the address L is set on the address indica tor and 01 through 08 is set as NUMBER during the operation of repeating command P L M98 The digit set as NUMBER means the number of levels that the subprogram has been run Subprograms cannot be execu...

Страница 22: ...101 L15 M98 N2 N3 M30 Endless 1 t N29 M02 N30 PI M99 N101 N31 N102 15 Times Machinings Endless A Is N148 MOO N59 MOO M99 N149 N60 P31 M99 Reset N150 N61 10 Times Machinings Endless v MOO N199 N89 MOO N200 M99 N90 P61 M99 a b Fig 2 7 4 2 15 ...

Страница 23: ...he S command is retained Therefore when M03 or M04 is given the spindle runs according to the S com mand M03 Sll Effective X Y Z GO Z F When S command is changed after the spindle start by M03 or M04 S command should be given within the range of spindle speed High or Low selected S22 X Y F S22 Effective NOTES NOTE The two digit BCD output is sent to the machine when S and two digit command is issu...

Страница 24: ...lane Y Z or Z X planesf The command is executed the moment G4 1 or G42 is given together with an H or D code The command is cancelled by G40 code For de tails of these compensations refer to 2 14 PREPARATORY FUNCTIONS G FUNCTIONS or the T command is executed upon completion of the execution of the move command depending on the design of the machine For this refer to the machine builder s manual T ...

Страница 25: ...For tool length compensation H51 through D99 For tool radius compensation The tool offset numbers 01 through 99 directly correspond to the 99 offset value memory num bers That is when certain numbers are des ignated the corresponding offset values stored in the offset memories will be used to offset the tools Tool offset numbers 00 H00 or DOO have differ ent meanings depending on the respective of...

Страница 26: ...ar interpolation G01 X Y Z and a axes NOTES Circular interpolation G02 G03_ Two axes XY YZ ZX X a Ya or Z a Note B function standard interface is in3 digit BCD output For output timing answer back FIN signal etc refer to Appendix I With MDI operation on NC panel 4 is used to specify address for B codes Therefore when the control has B function the 4th axis control cannot be added Circular cuttingt...

Страница 27: ...ed with For the other respects the treat ments are the same as those in mm Metric U e X system c Even when inch system is selected by parameter the values for the The control does not convert commands However feedrate command F is converted Refer to 2 14 3 Linear Interpola tion A 7 W B axis remains deg unit B axis coordinate z Fig 2 13 1 4th Axis in Right hand Coordinate System Table 2 13 2 2 A Ro...

Страница 28: ... the delta A group are displayed When NUMBER is set to 99 all G code groups can be displayed Refer to 4 3 1 Display of Command Data In the EDT mode all G codes given in the block are displayed regardless of the NUMBER setting G43 G44 and G49 codes in the AA group and G45 through G48 in the A group can be given together with the following G codes in the A group within the same block G codes in grou...

Страница 29: ...Canned cycle I Canned cycle 2 Canned cycle 3 Canned cycle 4 Canned cycle 5 Canned cycle 6 Canned cycle 7 Canned cycle 8 Canned cycle 9 Absolute command designation Incremental command designation Programming of absolute zero point Feedrate per minute mm min designation Feedrate per revolution mm rev designation Return to initial level for canned cycles Return to R point level for canned cycles A B...

Страница 30: ...s or other objects F JFx2 Fy2 Fz2 Fa2 where Fx Fy are feedrates in the X Y directions The end point can be programmed either in ab solute coordinates or in incremental values with G90 or G91 respectively Refer to 2 14 17 Absolute incremental Designation G90 G91 J If no F code is given in the block containing the G01 or in preceding blocks the block constitutes an input error PROGRAM EXAMPLE GO 1 X...

Страница 31: ...V or W its feedrate is equivalent to that of the basic three axes X Y and Z 2 14 4 CIRCULAR INTERPOLATION 602 603 Where a 4th axis is used in any of the planes containing that 4th axis The tool is moved along a circular path on the XY ZX or YZ plane with the following commands Table 2 14 4 1 I J or R F G02 X Y XY plane G03 G02 Z X K I or R F ZX plane G03 F G02 j K or R YZ Y Z plane G03 Coordinate ...

Страница 32: ...mes effective In principle when giving circular interpolation command G02or G03 the interpolation plane is designated by G17 G18 or G19 in advance G17 XY plane G18 ZX plane G19 YZ plane The end point of the arc can be programmed in either absolute values or incremental values with the code G90 or G91 center is always programmed in incremental values with respect to the start point irrespec tive of...

Страница 33: ...0 C0j END COj POINT 2000 e ITART POINT V 0 iTART POINT RADIUS RADIUS X X 1500 Fig 2 14 4 3 Where an optional 4th axis is used circular in terpolation is possible in any of the planes includ ing the 4th axis Table 2 14 4 2 I J or R G02 X F Xa a j plane G03 G02 K I or R Zct Z F a plane G03 G02 J K or R Y F Ya piane G03 Circular interpolation EOB Coordinate of end point Coordinate of arc center with ...

Страница 34: ...ltiplied by 2 54 10 000 mm 1 0000 lnctÿ A A 60 U 00 v V o o o 00 u 00 u o N o 6 d x x inch ___mm G91 G91 G02 X 10000 A 10000 110000 F200 G02 X10000 A25400 110000 F200 a Metric command b Inch command Fig 2 14 4 5 A To be more specific in the inch system a rec tangular coordinate system with 0 0001 inch linear axis and 0 00254 deg rotary axis is assumed and circular interpolation is effected as circ...

Страница 35: ... address codes circular interpolation is made on the plane specified by G17 G18 or G19 If three or more axe s are specified this is interpreted as ah input error EXAMPLE Fig 2 14 4 7 G91 G 17 G02 X200 1100 F50 4 If the end point of an arc is not correctly spec ified and does not lie on the circle specified by radius the tool moves along the path shown be low G02 X200 Y0 1100 JO F50 EXAMPLE G17 G02...

Страница 36: ...ocks codes related to arc center such as I J K and R can not be omitted If no radius or arc center is specified this is interpreted as a zero value 0 180 Distance between start and end points R 2 2 14 5 DWELL 604 G04 P This command interrupts feed for the length of time designated by the address P Dwell is programmed as an independent block The maximum length of time which can be desig nated with ...

Страница 37: ...f tool radius compensation R D hr I D I Tool path G12 0 0 G13 ÿ0ÿ ÿ D represents a set value of tool radius compensation G12 Clockwise CW G13 Counterclockwise CCW I Raidus of finished circle incremental value with sign R Rapid traverse section incremental value with sign D Tool radius compensation No F Cutting feed rate G 12 Clockwise CW G13 Counterclockwise CCW I Radius of finished circle increme...

Страница 38: ...ive There is the following restriction between radius I of the finished circle and the value of rapid feed rate section R An input error occurs when this restriction is neglected ÿ 15 R Ul EXAMPLE b GOO Z 3000 G12 1 5000 R 4000 D15 F300 a GOO Z 4000 G12 15000 R4000 D10 F300 GOO Z3000 GOO Z4000 D15 8 0 mm D10 10 0 mm START POINT 4 START POINT b a X s v Y Y 30 32 R 40 R 40 X X I 50 1 50 Fig 2 14 6 4...

Страница 39: ...de The feedrate designated by an F code re presents the speed of circular arc compensation on the XY plane and the tool moves in synchro nization with it in the direction in helical cutting G14 G15 tool radius compen sation is made regardless of designation of G41 G42 Program G14 G15 in G40 tool radius com pensation cancel mode There is the following restriction between spiral lead K and rapid tra...

Страница 40: ...P3 ÿ P4 P5 P2 PI Example of program in the case of incremental command N123 GOO G43 Z 10000 HOI N124 G46 X60000 D02 N125 G15 16000 K 4000 L3 R 1500 F150 PI P2 P2 ÿ P3 P3 P4 N126 GOO G46 X 6000 P4 P5 N127 G49 Z22000 P5 PI Note Helical cutting starts from P3 and the tool moves at rapid traverse rate in the air cut section designated by R Fig 2 14 7 2 33 ...

Страница 41: ... possible to program G25 in the last block of the program to be copied An input error occurs in this case Program copy cannot be programmed in canned cycle modes G73 G76 G81 to G89 If it is programmed an input error occurs because P Q values of the canned cycles are changed However canned cycles can be programmed in the program to be copied N G81 P Q R Program to be copied N 2 14 9 PROGRAM COPY G2...

Страница 42: ...Q250 ___ RESET N14 0 co cn i N15 0 N250 N380 M99 1ST LEVEL 2ND LEVEL 3RD LEVEL Notes M98 can be used in the program copied by G25 Even when G25 and M98 are used together eight levels cannot be extended When a jump to another level is made by M99 an endless loop program is created and escape from this loop becomes impossible Keep this in mind 1 2 Fig 2 14 9 2 Example of Program Copy ...

Страница 43: ...a chine and the return to this point can be made by manual return to reference zero or G28 auto matic return to return to reference zero See 6 2 1 Manual Return to Reference Zero The mirror image is effective to the direction of movement by a G27 command Program G27 in M94 mirror image off mode to avoid a mismatch error G28 Y Z In the case of absolute input Z REFERENCE ZERO POINT 4 1 Z AXIS DECELE...

Страница 44: ...e axes by manual return to reference zero or by a G28 command after power switching on Rapid return to reference zero is possible only with a G28 command and it does not affect manual return to reference zero Where the control is provided with the fourth axis rapid return to reference zero is made if normal return to reference zero of X Y and Z axes has already been completed unless the fourth axi...

Страница 45: ...O POINT Meaning G code Group T I I Cancellation of tool radius compensation C G40 B ft s OFFSET AMOUNT Tool radius compensation left D cr C G41 INTERMEDIATE POSITIONING POINT Tool radius compensation right 4 C G42 A Note When the power is turned on G40 is effective Fig 2 14 12 3 G41 LEFT An input error occurs if G29 is given during mirror image M95 1215 TOOL JD The following command or operation m...

Страница 46: ...lane designation in the same block as that of G41 G42 or in a preceding block Plane desig nation cannot be made in a compensationmode It is not possible to apply tool radius compen sation in a plane including the fourth axisL TOOL G40 3 Method of entry into compensation mode G41 When G41 G42 is programmed the tool moves to an offset position with the distance equal to the radius The offset positio...

Страница 47: ...ve commands on the compensa tion plane are not programmed in more than two blocks 0615 When compensation entry is programmed in the GOO mode positioning movement is made independently by each axis to the offset point Take care not to make the tool interfere with the work d G17 GO1 F G41 G42 D X Y G02 X Y J TOOL G40 041 G42 fVJ 4 Movement in compensation mode X When after the tool radius compensati...

Страница 48: ... path 001 001 Fig 2 14 13 4 b Outside corner over 180 Circular path type in the case of M96 000 000 OR G01 _ CIRCULAR t ARC GOO OR 001 1 G01 oo Fig 2 14 13 5 In M96 mode In this case movement of circular path is included in the former block Code M97 can be used to machine the outside corner by the intersection calculation de pending on the work Refer to 2 7 2 M codes for Other Internal Processes f...

Страница 49: ... a Wrong i M97 The intersection is located at a far point ip X i Where the tool cannot enter the wedge shape the intersection point is located on the opposite side Q 1 t 1 G42 G41 M97 97 b Correct r _ J Program a path allowing the entry of the tool Increase the angle i l M97 Fig 2 14 13 7 V 42 ...

Страница 50: ...more blocks without movement command in the compensation plane will not follow 5 Command involving no movement in compen sation mode The control normally reads two blocks ahead during tool radius compensation mode and calculates the tool path If either of these blocks give no coordinate instructions such as G04 dwell the control reads the block EXAMPLE G17 G01 G41 X Y D F X Y X Y G04 P1000 Blocks ...

Страница 51: ...lock is not programmed for actual movement but it only provides data re quired for tool radius compensation calcula tion In the example indicated above an instruction that is the same as the first block N020 of restarted movement of the XY plane after movement of Z axis is programmed as a dummy by I J I J K are used as the addresses of this dummy instruction and they correspond to X Y Z axes respe...

Страница 52: ...0 a N050 Y a EXAMPLE N051 DUMMY BLOCK LINEAR b N10 G17 G01 F Nil G41 G42 D Fig 2 14 13 9 N20 G01 X Y F That is insert a linear dummy block that gives the tangential direction at the start point of the circular interpolation program block as shown above Exercise care with the sign of the dummy block data depending on the shape of the circle The tool stops at point A by the dummy block in preparatio...

Страница 53: ...ed end point In this case the tool moves to a point on the normal line at the end point of the block im mediately before the block containing G40 Therefore no portion will be left unmachined even when a cancellation with sharp angle is programmed Because G40 accompanies can celling movement program it in the GOO or G01 mode like G41 G42 An input error occurs if group A other than GOO G01 is used F...

Страница 54: ... I J GOl G40 X Y G40 X F TOOL TOOL GAO GAO X A y A x y GA1 GA1 S Jÿ s ÿ ÿ GA2 GA2 X CENTER b a Fig 2 14 13 13 EXAMPLE B c G41 G42 d G41 G42 GOl X F G02 X Y 1 J GOl X Y X Y G40 G40 GAO GAO 7 GA1 GA1 f y v __iiv r A2 GA2 s CENTER Fig 2 14 13 14 47 ...

Страница 55: ...on G42 CENTER e Fig 2 14 13 14 Continued Table 2 14 13 1 Restriction Condition Length of linear interpolation i 1 5931 64 0 mm Junction between linear line and circular arc r 8388 60 7 mm r 2965 81 8 mm I J K 2097 15 0 mm Junction between circular arcs 1 When programming an inside arc with tool compensation if B Programmed shapes that produce input errors Input errors occur with the following pro ...

Страница 56: ...se to reversing command is programmed in M97 Outside Corner Circular Arc Path Off mode B B E When programming G41 G42 and G40 GOO or G01 and an F code should be program med in the same block or in a preceding block v v 6 c c A A a Reversing command H B F An input error occurs if a G code G17 to G19 of plane designation for changing the compensation plane is programmed during compensation Case of l...

Страница 57: ...with the values for other compensation Make designation by a D code or a H code The maximum programmable value of tool radius compen sation iB 999 999 mm or 40 000 inch Refer to 2 10 2 Storage of Tool Offset Values Fig 2 14 13 18 K Input error occurs when circular interpola tion is programmed out of the plane desig nated by G17 G18 or G19 0615 L Offset position may be temporarily modifi ed by prog...

Страница 58: ...ition to the block of instructions of the active buffer just executed X Fig 2 14 13 21 Intervention of MDI operation in compensation mode See NOTE When the CYCLE START button is pushed in the RAPID or JOG mode after programming the instructions are immediately executed and signals such as BCD output are sent out Automatic operation can be resumed when CYCLE START is made after returning to the ori...

Страница 59: ...1 2 2500 F150 2 G17 G01 F300 G41 D21 Incremental Z axis lowering XY plane designation feed command Tool radius compensation start command with tool offset No 21 Offset to a point on the normal line of start point of this block Y 14000 5 X3000 Y 4000 G02 X 10000 15000 Outside cutting G01 X3000 Y 4000 Y 10000 X 4000 0 G03 X 8000 R5000 R designation circular arc 1 G01 X 7000 Fig 2 14 13 22 52 ...

Страница 60: ... Y9000 F2000 Z 2500 F150 Z axis lowering Y 4000 F300 X 6000 Y3000 G02 X8000 14000 G01 Y 3000 X 6000 Inside cutting Offset to a point on the normal line of end point of this block Z axis elevation Compensation cancel command Y3000 Z2500 G40 G01 X 6000 Y 12000 F2000 The same effect is obtained even when the commands in parentheses are not made They are entered for ease of understanding Fig 2 14 13 2...

Страница 61: ... GOl X 4000 Y3000 G02 X8000 14000 GOl Y 3000 X 4000 G02 X 2000 Y2000 J2000 0 G40 GOl X2000 f2 Z2500 With the inside cutting in EXAMPLE A the double cutting allowance at the cutting start and cutting end varies with the tool radius An inside cutting case with zero double cutting allowance regardless of the cutter radius is shown in EXAMPLE B Fig 2 14 13 23 54 ...

Страница 62: ... group A should be GOO or G01 An input error occurs if a command is given in G02 G03 or the like 3 G49 cancels tool position offset B of all the axes simultaneously 7 Direction of offset The direction of offset is determined by the sign of the tool offset value designated by an H code in addition to the G code 4 When programming G43 G44 designate the tool offset number by an H or D code simul tane...

Страница 63: ...alue and tool offset value are given in 0 001 mm Position in absolute coordinate value Tool offset value X Y Z 0 0 0 G92 X0 Y0 Z0 r 0 0 0 G90 GOO HOI 100 G43 Z1000 H01 0 0 1100 y G43 X2000 HO 2 H02 200 2200 0 1100 HO 3 300 2200 2700 G44 Y 3000 H03 1100 H04 400 2200 3600 2700 G44 Z4000 H04 H05 500 1500 2700 3600 G43 X1000 H05 1500 2000 3600 G43 Y 2000 H00 1500 2000 3600 G91 G01 F400 H02 200 1500 20...

Страница 64: ... cycle mode An input error occurs when they are programmed When G92 is programmed in an offset mode pro gramming of absolute zero point is made with the offset value added Program G92 in cancel led state in principle During automatic operation display of the tool offset number H code number valid for each axis by tool position offset B is possible See 4 3 7 Display of Current Tool Offset Number G9...

Страница 65: ...D01 D03 D05 START POINT N005 G92 XO YO ZIOOOO G90 GOO G43 XO DOl G43 YO D02 SUBPROGRAM N 100 G91 M98 P100 LI G01 Z 5000 F 200 G90 GOO G17 F300 G43 XO D03 G41 D20 X Y G43 YO D04 M98 P100 LI G90 GOO G43 XO D05 G40 X Y G43 YO D06 M99 M98 P100 LI G90 GOO G49 XO YO 4k Fig 2 14 14 58 ...

Страница 66: ...nsion and reduction are made along the direction of movement to the movement value from the end point of the preceding block to the command target point That is extension and reduction are made to the incrementalmovement amount The programming may become complicated 1 G codes of tool position offset A Group G code Meaning G45 A Extension A Reduction G46 G47 Expansion by double A 4 When programming...

Страница 67: ... by the designated tool offset values or by twice their values END POINT START POINT TOOL MOVEMENT G9 1 GOO G47 X6000 D10 DIO 2000 Fig 2 14 15 4 6000 COMMAND 4000 EXTENSION BY DOUBLE 3 7 The above applies to X and Y axes but G45 to G48 may also be programmed to Z axis in the same manner However because they are used as the position offset to Z axis the program is easier to understand if H codes ar...

Страница 68: ...vement is made in the negative direction along X axis by the off set value with Dll It is meaningless to give a sign to 0 Fig 2 14 15 5 NOTES In practice correct radius compensation of circular arc is made if an offset is applied in the preceding block When G45 toG48 are programmed as the simul taneous movement instruction along two axes extension or reduction is made in the two axes Overcut or un...

Страница 69: ...reviously programmed will not be affected It becomes operable when G45toG48 are programmed thereafter This tool position offset A can be applied in ad dition to the tool position offset B Mirror image can be applied to tool position offset A That is it is possible to perform symmetrical cutting with this offset applied Tool position offset A is independent of G codes G17 G18 G19 of plane designati...

Страница 70: ...J I I 0L O Z x START POINT 30 70 CD G9l G01 F300 G46 X3000 Y4000 DI5 G45 X7000 G45 G03 X4000 Y4000 J4000 G45 G03 X 4000 Y4000 1 4000 G46 G01 X 2000 Y 5000 G45 X 5000 G45 G03 X 5000 Y 5000 J 5000 G46 G01 YO X5000 Y 8000 o G46 X 3000 Y 4000 Fig 2 14 15 9 63 ...

Страница 71: ...ood pecker feed G73 Rapid traverse Shift spindle start Spindle indexing Shift Boring G76 Cutting feed Cancel G80 Rapid traverse Drilling Cutting feed G81 Rapid traverse Spot facing Dwell C 82 Cutting feed Rapid traverse Deep hole drilling G83 Wood pecker feed Tapping Cutting feed Spindle reversing after cutting feed G84 Spindle reversing after dwell Boring Cutting feed Cutting feed G85 Boring Rapi...

Страница 72: ... in dril ling position Xi Yt Zi Change in Z point X YF P Change in dwell time For cancelling the canned cycles program G80 canned cycle cancel or a G code of group A in the next block G codes of canned cycles and their function are indicated in Table 2 14 16 2 Both cases of return to R point G99 and return to initialpoint G98 are indicated For proper programming of these returns program G98 or G99...

Страница 73: ...b With G91 incremental a With G90 absolute Fig 2 14 16 2 EXAMPLE A G98 G90 G81 X Y Z 7000 R 4000 F Return to initial point absolute B G99 G9 1 G81 X Y Z 7000 R 4000 F Return to point incremental Q Q IT INITIAL POINT I l I 40 I R POINT I I R POINT 40 70 70 Z POINT I Z POINT Z Fig 2 14 16 3 66 ...

Страница 74: ...0 N6 G80 GOO Z5000 ÿTool moves to Z 0 Canned cycle cancel Note Since address P Q I J and K are modal in canned cycle mode if once commanded they are effective until the canned cycle is cancelled Newly programmed addresses only are changed including the case where switching is made from G90 to G91 such as N2 ÿ N3 indicated in the above case As for the non programmed addresses the positions pro gram...

Страница 75: ...Y Z R I K L F I Initial value J Reducing value K Final value G73 Variable pitch L Q X Y XA Y INITIAL POINT T i High speed deep hole j drilling I R POINT R POINT i Hi I I 6 6 Fixed 5 Fixed 1 J I J 6 i _1 5 I 2J I 2J j 1 1L IL Z POINT K K Z POINT G76 X Y Z R Q L F G76 a SPINDLE START C iÿse p X Y INITIAL POINT I SPINDLE START I I Boring R POINT I R POINT t I I I t SHIF 5HTF Z POINT Z POINT u SPINDLE...

Страница 76: ... nitial point G80 X G80 Cancel G81 X Y Z R L F G81 CL CL X Y X Y INITIAL POINT T I I I Drill I R POINT _ R POINT f i i I I I i I o i Z POINT Z POINT G82 X Y Z R P L F G82 a O X Y X Y INITIAL POINT ni Spot facing i H R POINT R POINT rr i i Z POINT Z POINT DWELL P DWELL P 69 ...

Страница 77: ... I Z POINT G 83 Variable pitch G83 X Y Z R I J K L F Is Initial value J Reducing value X Y K Final value CL Q X Y INITIAL POINT I I I I I R POINT Deep hole drilling t R POINT IM I m 6 1 M T i i 6 6 I I l i I J I J f i i 6 6 i I I I 2J l I 2J I l 6 6 i I 1 K Z POINT Z POINT i K G84 X V R P L F G84 OL CL X Y X Y INITIAL POINT n i i SPINDLE REVERSE y SPINDLE V REVERSE R POINT Tapping R POINT Z POINT ...

Страница 78: ...POINT Z POINT Z POINT G86 X Y Z R L F G86 SPINDLE START Q Q_ y INITIAL POINT t I SPINDLE START R POINT Boring R POINT 7 Z POINT Z POINT SPINDLE STOP SPINDLE STOP G87 X Y Z R Q L F G87 SPINDLE START INITIAL POINT a Q X Y v i i SPINDLE START R POINT LZ R POINT I Boring I I 1 MANUAL RETRACTION Z POINT MANUAL RETRACTION Z POINT SPINDLE STOP SPINDLE STOP 71 ...

Страница 79: ...INDLE START INITIAL POINT X Y X Y I SPINDLE START R POINT I u I R POINT Boring MANUAL RETRACTION MANUAL RETRACTION Z POINT Z POINT SPINDLE STOP AFTER DWELL T SPINDLE STOP AFTER DWELL P G89 X Y Z R P F F G89 a Cl_ Q X Y X Y Ti INITIAL POINT I i R POINT Boring R POINT I i Z POINT y Z POINT r DWELL P DWELL P 72 ...

Страница 80: ...G83 Fig 2 14 16 4 The value of 6 is fixed both with variable pitch and fixed pitch EXAMPLE G91 G73 X Y R 3000 Z 5500 11000 J100 K400 F 6 Drilling pitch 1st plunge 2nd plunge 3rd plunge 4th plunge 5th plunge 6th plunge 7th plunge 8th plunge 9th plunge 1 0 mm Metric system O nooo 10 mm 9 mm 8 mm 7 mm 6 mm 5 mm 4 mm Inch systemÿ 0 1 inch NOTES Q I J K are modal during canned cycle modes and are effec...

Страница 81: ...t tom in the direction of Z axis by manual opera tion Return to the original automatic operation mode TAPE or MEM after ensuring that the tool is free from interference and start cycle The drill returns to R point or initial point and automatic operation is resumed This movement of automatic return to R point or initial point is not affected by the manual ab solute switch and the drill always retu...

Страница 82: ...the like X Y An input error occurs when any of the following G codes are programmed in the canned cycle mode Program Copy by G25 should not be made in canned cycle mode If made input error oc curs ÿ 0415 G codes of A and A A group except for G04 G codes of C group G41 G42 Address L for designation of repetition number of subprograms is nonmodal But described be low is a special case that the addre...

Страница 83: ...subprogram Note N15 T05 N16 M06 N18 M98 P99 N19 GOO XO YO Reprogram of dwell time Note N99 P0 N100 G91 X4000 L3 N101 Y3000 N102 X 4000 L3 Subprogram for drilling position pattern N103 Y3000 N104 X4000 L3 N105 G90 G80 N106 M99 Note Format for reprogram of dwell time is shown In practice when the ad dress P specifies 0 in N099 as described here N18 M98 P100 may be programmed instead of them This is ...

Страница 84: ... subsequent blocks said data area is regarded as incremen tal values G92 X Y Z a With this command the current position of the tool is programmed in the control as absolute coordinate point X Y Z a That is pro gram the distance with sign from the desired absolute coordinate zero position 0 0 0 0 to the current position In other words G92 command is for designating the position of the absolute zero...

Страница 85: ...de for feed in the case where the control is equipped with feed per revo lution function NOTE If the next canned cycles are continuously programmed after return to R point on connection of the preceding canned cycles instructions the canned cycles are executed with this R point as the start point In general when drilling many holes program G99 R point before the first drilling and program G98 befo...

Страница 86: ... o o o o o o o o E o o o o o o o o F o o o o o o o o o o o o G o o o o o o o H o o o o o o o o o I o o o o o o o o o J o o o o o o K o o o o o o o o L o o o o o o o o o o M o o o o o o 0 o o o N o o o o o o o 0 o o o o o o o o o o o o o o o p o o o o o o o o Q o o o o o o o o o o R o o o o o o o o s o o o o o o o o o o T o o o o o o o o o u o o o 0 o o o o o o o V o o o o o o w o o o o o o o o o o...

Страница 87: ...ginning of the tape with label skipped With the contents of parameter No 80 set to 0 the control does not perform Auto Select function In this case the tape code is determined accord ing to the contents of parameter No 82 as shown below t NOTE NC tape must be punched out with EIA or ISO code depending on the contents of parameter No 82 3 2 PROGRAMMING 3 2 1 PROCESS SHEET The programming is perform...

Страница 88: ... way of the block this function is disregarded even if the optional block Bkip switch is ON The character specified on 2 1 2 Address and Function Characters should be used for program ming but others should not Where the tape vertical parity check TV check is made number of characters in a block must be even If odd it should be made even by using SP character The disregarded characters such as BS ...

Страница 89: ... for 6 reel and l m or more for 8 reel 3 3 1 PAPER TAPE Eight channel paper tape for computers comply ing with JIS 6243 is used as standard The di mensions are 25 4 0 08 mm 1 inch width and 0 108 mm 0 0042 inch thickness It is recommended that the color of the tape is black or gray and not of high transparency If the tape with high transparency is used the tape reader may misread it 3 3 3 CHECKING...

Страница 90: ...e tape 0 08 mm thickness with sprocket holes or fully perforat oooooooooooo oooooooooooo oooooooooooo ooooooooooooooo oooooooooooo o o o ooo ooo ooooooooo ooo ooo ooooo 0 ooo o oooooooo Example NBC SPLICE TAPE 8 CHANNEL FULLY PERFORATED SPLICE TAPE APPROX 30 MM 7 NC TAPE Fig 3 4 1 Splicing of NC Tapes with oil stained gloves Properly kept tapes will permit 300 times of reading and rewinding 3 4 2 ...

Страница 91: ...TUS ALARM CODE NUMBER ON t l o o o INPUT NC ERROR ALARM BATTERY START ADDRESS CODE o o o N Gl G2 2 X 4 I R Y J 7 9 K 8 AS I m 6 co p Q S M L F T H D X 4 5 6 OFF 1 3 _ 2 FUNCTION ADDRESS NUMBER RESET P 7 ORG HBIDBBB 0 EE 0 CAN WR Standard NC Operatorÿ Panel Fig 4 1 0 v J J ...

Страница 92: ...ation At that time automatic opera tion is suspended immediately after the current block has been executed and Cycle Start is then prevented Possible causes for the lamp to go on are as follows Tape format error Use of wrong characters Mispunched information on paper tape Dirty tape Misreading of tape reader Destroyed memory contents Set the FUNCTION select key to ALM to obtain the detailed inform...

Страница 93: ...eased If the Pushing the both ADDRESS keys simultaneously makes the indicator go back to N 11 4 1 3 FUNCTION SELECT KEYS The key selects one of five functions for the op eration of the display and MDI Pushing a key makes it light up STATUS 1 CODE ALARM CODE NUMBER ADDRESS N G1 G2 4 X Y Z J K R O D P Q L S T H D M X F I I ALM Alarm key To display an alarm code or I O signal FUNCTION ADDRESS NUMBER ...

Страница 94: ...d a block of data to a memory De press the key first and it lights up indicating that the operator may start MDI operation After a block is built through the DATA key board depress the key again to store the built data into the memory Then the indicating lamp goes off 4 1 7 WR WRITE KEY Depress it to store the input data displayed into the buffer register 4 1 8 AS ADDRESS SEARCH KEY ALT alter key ...

Страница 95: ...fii ei fti gi gi ai OH Fig 4 1 13 The following data remain unchanged after de pressing the RESET key or remote reset button 4 1 14 UNIVERSAL DISPLAY The display unit shows all the data other than tool offset number and parameter number Usually shown is the data consisting of a sign and seven digits On line diagnostics such as I O signals or the result of a part of off line diagnostics are display...

Страница 96: ...operation Functions to its setting are as follows Setting at 0 SYSTEM Is for usual operation and prevents writing parameters is prevented APPROX 2 SECONDS CONTROL POWER y NRD NC READY SERVO PCWER NRD NC READY 1 PARAMETER MACHINE POWER Is to write parameters and at this position prevents Cycle Start Set the switch back to 0 when parameters have been written MRD MACHINE READY NREADY LAMP I I 2 CHECK...

Страница 97: ...S key Then command data already entered is dis played The data shows the contents of the active register when the control is in auto matic operation With the control stopped at block end the display shows the contents of the buffer register The coordinate values displayed are modified with tool offset value Fig 4 2 2 Sequence of Turning Off Operation 4 2 3 REMOTE TURNING ON OFF BUTTONS Connect pow...

Страница 98: ...h ADDRESS key G code can be written by selecting ei ther one of G1 and G2 Addresses G codes Displayed Modal command data already executed is displayed on the universal display A Group D Group A Group except G25 G43 to G48 Gl G2 4 Key in the new data through the DATA key board The display shows the data as it is entered flickering the last significant digit To cor rect the data just keyed in depres...

Страница 99: ...ged by MDI operation as far as Cutter Radius Compensation C is made by G41 or G42 The current position of X Y or Z axis can be displayed at any time in all modes Operating procedure is as follows 1 Depress POS key and it lights up 2 Set the ADDRESS to X Y or Z using AD DRESS keys Then current position of the selected axis is displayed on the universal display Either total amount of movement or abs...

Страница 100: ...NE LOCK position 3 Set tool offset number with NUMBER key The selected offset value will be displayed on the universal display The control recognizes addresses H and D as the same when displaying or writing tool offset value If the address other than H or D has been select ed the display will be blank 4 3 4 INCREMENTAL VALUE DISPLAY 4 3 6 WRITING OF TOOL OFFSET VALUE Incremental values of the axis...

Страница 101: ... follows Depress the OFS key and set the NUMBER at 00 5 Depress the WR key Then the displayed data will be added algebraically to the stored val The summed value is a new tool offset ue value 1 NOTES To enter the new offset data instead of incre mental value depress both OFS key and CAN key simultaneously before handling DATA key board The offset value stored will be cancel led and the display sho...

Страница 102: ...d means the departure of the tool from the commanded position without being off set 2 4 3 9 WRITING PARAMETERS Optimum data of parameters have been set ac cording to machine performance and applications Parameters are interlocked by setting SYSTEM NO switch at 0 so that the data are not acci dentally erased or changed Where it is desired to modify the data of parameters consult the ma chine tool b...

Страница 103: ...p is on It is not cleared by turning off power 2 Set back the SYSTEM NO switch to 0 8 9 Depress the RESET key NOTES Data of parameters once stored in memory are not erased by turning off the power With parameter No at 00 totalized time of automatic operation will be displayed For details refer to 4 3 10 Operation Time Dis play Setting parameter number at 99 displays active address of the tape memo...

Страница 104: ...o eyt jiy miEm 4 1 4 ON i J D 7ft X D 7 x 7 7AVJ Stroke Check ON OFF for Machine Lock 4 0 s OFF u a ft7 9mm ft hft First Stroke Check Point Min 4 14 0 001mm in o Leadscrew Error Compen CD Otfj 34 O 19 O Values 1 ON i 20 e f x ftiE A Leadscrew Error Compen ON OFF 4 0s OFF 4 1 5 ON 2XhO 7fx7 li Second Stroke Check Point Max 4 l5 0 001 mm o 1 1 s 0 001 ran 35 05 O 21 O hn m nm Reference Zero Return b...

Страница 105: ...O 47 4 1 1RPM oo 48 I T Servo Error Zone 1 2 Pulses itzli2r Pul ea Depend on the Control CR4 GR4 sll 8 Spindle Max RPM O 74 64 O O 49 x i X l MH System Number 4 15 1RPM 50 Designation of Optional Features Binary 65 O 75 O Max Feedrate 4 1 1 16mm min 51 52 G12 C15 RftÿKMiSOa R Zone Feedrate G76 V 7 hTJlSj Shifting Direction ns X 2 X t 4 V4 t48 Y 76 66 Timer Constant for OptionalT 53 1 5 1 16mm min ...

Страница 106: ...M 4 14 INCH Aÿ Touch Buzzer ON OFF 4 0 4 OFF 4 1 4 ON Rapid Traverse Rate 4 14 7 5 mm min No 01 to 98 are interlocked by SYSTEM No switch and can be changed only when the po sition of SYSTEM No switch is 4 l s i 84 94 O CD CD AcceL DeceL Time Const for RT 4 14 125 8 mm sec t 85 O 95 Not Used 3 t 0 ffr3iXfc 3 T f Parameters with t mark are optional Reference Zero Return Approaching Speed 4 1 4 7 5 ...

Страница 107: ...ge axis can be specified for X Y or axis For setting the MIRROR IMAGE AXIS selector switch1 refer to the table below for the com bined results of setting parameter No 91 and the selector switch Z Table 4 3 11 Resultant ON OFF state of Mirror Image Axis MIRROR IMAGE AXIS Selector Switch Parameter No 91 Displayed alarm code is cleared by depressing the RESET key after removing the cause of the alarm...

Страница 108: ...dle error 26 Status Code Status Remarks Performing M S T and or B function CD5i Distributing pulses Dwelling 52 Performing M S T and or B function and distributing pulses CD 33 51 52 Reading tape 54 Performing M S T and or B ÿ function and reading tape 51 54 CD 55 Distributing pulses and reading tape 52 54 56 Performing M S T and or B function distributing pulses and reading tape _ 51 52 54 CD57 W...

Страница 109: ...rtravel alarm code 21 of Y 2 and ex 8 axes Total 10 occurs in the automatic operation r j i n p j m J L J I ALARM CODE STATUS CODE Operation cannot be continued due to erroneous operation of CPU alarm code 81 The active address is IC 36 IC 3 5 I i l ALARM CODE STATUS CODE Diagnostics for memory detect memo ry error alarm code 82 Defective ROM number is 09 n Q o p u i u L ALARM CODE STATUS CODE Con...

Страница 110: ...splay mode is cancelled by depress ing the RESET key or FUNCTION key Select diagnostic number of I O signals using NUMBER key and ADDRESS key Then I O signal l or 0 replaces the dis played alarm code on the universal display Operation of NUMBER key makes I O signal display mode automatically 2 901 0 D 7 D 6 OS 04 D 3 02 D 00 BUFFER n n n n in n n u u u u i u u u o L TATUSJ coot ALARM 1 CODE NUMBER...

Страница 111: ... character 4 Set the address character by ADDRESS key In the EDT mode set the NUMBER key at other than 00 5 Set the data through the DATA keyboard The display shows the data as it is entered flickering the last significant digit To cor rect the data just entered depress the CAN key and key in the correct one 6 Depress the AS key to start address search When the block containing the selected ad dre...

Страница 112: ...ool offset values are usually written through the DATA keyboard It can be input from the punched tape too Tape format for tool offset values is LABEL A 4000 char Approx 10 m 8000 char Approx 20 m B Approx 40 m C 16000 char D1 HI X Notes Sr H2 X Both address H and D can be used for the format of tool offset values 1 Part program punched should be sandwiched with rewind stop code ELA ER ISO M02 or M...

Страница 113: ...ed to be set However use COM key normally Set the NUMBER at other than 6l and 62 using the NUMBER key 4 V Apply the new tape onto the tape reader unit Be sure that Label Skip function is effective 5 Set the NUMBER at other than 11 61 and 62 using the NUMBER key 4 5 Set the punched tape onto the tape reader unit Be sure that Label Skip function is effective 6 Depress the START key New tape data is ...

Страница 114: ...r register is stored into memory and BUFFER lamp goes out Depress the COM key and it lights up 3 Set the NUMBER at other than 00 With the NUMBER set at 00 in the EDT mode free address setting is not allowed because the addresses already stored in the buffer register are scanned 4 Repeat steps 4 through 9 to complete the part program storage Store the block in cluding M02 or M30 command as the fina...

Страница 115: ...ber of characters in the blocks from the first of the program to the block preceding the latest one in buffer register Depressing both NUMBER keys simultaneously two times makes the NUMBER 99 Depress sequential search key T to call the first block of the program BUFFER lamp lights up and address indica tor automatically indicates the first address of the block 5 Check the command data shown on the...

Страница 116: ...ock can be searched with the AS key 9 T o delete block To insert block To modify block erasing inserting and modifying address data in a block On completion of reading out the memory and checking the command data depress the RESET key to rewind the memory 10 3ÿ 1 ERASE INSERT ALTER Fig 4 6 2 1 m MB 07 D6 04 0 03 02 Ol OO I3 3H5S 3 STATUS 1 ALARM 1 cooc cooe o START ATTtRT ADDRESS o 3 NUMSCR N G 4 ...

Страница 117: ...ress of the data to be correct ed with the ADDRESS key Last command data is displayed on the universal display To select the new address character set the number except 00 by operating NUM BER key 2 BLOCK DELETED Fig 4 6 2 3 NOTE Where the NUMBER is set at 00 in the EDT mode address selection cannot be allowed because scanning of effective address es is performed Input new command data from DATA k...

Страница 118: ...ration o XINS key light ON 1 ERS key W riting com mand data by MDI operation Operation procedure ALT key 2 XINS key light OFF 3 Block imme diately follow ing the deleted block ex N006 X Inserted new block ex N007 xModified block ex NO 10 Display after edit operation Status of BUFFER lamp after edit operation ON OFF OFF Notes Edit operation should be made in the EDT mode o 1 and x in each column sh...

Страница 119: ... high mm Fig 4 7 1 1 SPRING LOCK PLATE D110278 5 M OR BELOW lO YASNAC JS CÿFACIT J OLP JUNCTION SHELL TYPE DB19678 2 CONNECTOR TYPE DB 25P CONNECTOR TYP1 TYPE DB 25 t 1 1 1 t CONNECTIONS BETWEEN THE CONTROL AND THE PUNCHER 11 1 I i i rt T T YASNAC PIN NO FACIT PIN NO 1 Chi 1 YASNAC 2 Ch2 2 Ch3 3 3 LOCKED 4 Ch4 4 5 Ch5 5 i 6 Ch6 6 3 7 Ch7 7 8 Ch8 8 9 Ch9 9 0 10 SD 10 O li PI li CABLE FROM FACIT CON...

Страница 120: ...he RESET key To resume the operation take the steps from 7 4 Turn off the control Connect the FACIT 4070 to the control using the cable provided Receptacles for the puncher cable are provided in the tape reader box 1 NOTES Tape is punched out according to the coding selected by parameter No 82 Where parameter 82 is 0 parameter 82 is l If the number of punched out characters in a block is odd a spa...

Страница 121: ...interrupt the punch operation depress the RESET key To resume the operation take the steps from l 7 If disagreement with NC tape is detected INPUT ERROR lamp lights up and tape read er stops Alarm code 18 is displayed 4 7 4 SEQUENCE OF TAPE DATA STORING AND PUNCHING OPERATION NOTES Select EDT mode i Collating is made only on significant informa tion Disregarded characters such as space tab and ALL...

Страница 122: ...ATOR S PANEL WRITE EOB KEYS EDIT ERS INS ALT KEYS READOUT STORAGE yÿFROM TAPE PUNCHOUT AT NUMBER 61 MEMORY 00 _ 1 _ CLLATIG1L_ 1 AT NUMBER 62 Fig 4 9 1 Table 4 9 1 Function key Operation in the EDT Mode NUMBER Keys for starting Storing NC data from tape COM Other than START 61 and 62 Storing offset value from tape OFS Other than 61 and 62 OFS START 61 COM Punchout of stored program START 61 Puncho...

Страница 123: ...d both in negative and positive directions with the interval of 1 2Pl PL PL Address No Meanings X Y 10 Assign 10 to the extreme end of compen sation points in the negative direction of X axis and number the remaining points from 11 to 29 to the positive direction of X axis That is for simplification this compen sation point numbers are corresponded to the parameter numbers for storing the com pens...

Страница 124: ...rew error compensa tion is effective to any motions in automat ic and manual operations A Write the compensation values for each axis to the parameter No 10 to No 29 B Write the origin number to the parameter No 31 Origin number the next parameter No of reference point in the neg ative direction in the case of Fig 4 10 2 write 12 to the parameter No 3 1 Write the compensation interval PL to the pa...

Страница 125: ...cted axis using parameter No 33 Write a distance with a sign from the reference zero point to the minus end of the area on the axis using parameter No 34 Table 4 11 2 Prohibit Area Parameter No 39X First Area Second A rea 0 Outside Outside xt rr Inside Outside 1 2n Outside Inside 3 Inside Inside Inside Inside Designation Parameter No 39X 3 Second Area Write a distance with a sign from the ref eren...

Страница 126: ...is effective even at Machine Lock ON if pa rameter No 03 l Tool position checked in first and second areas _ t 2 Where the 4th axis is for rotating Stroke Check is disabled on the 4th axis Where the 4th axis is for linear motion Stroke Check is effective If the 4th axis is assumed for example to be a linear W axis parallel to Z axis the area is defined by the space outlined by X Y and W parameters...

Страница 127: ...t source It does not need maintenance operation except for removal of dust on the glass surface Tape reading head and tape feeding part Phototransistor is imbedded in the tape reading head and covered with glass Scratch or dust on the glass can create errors in the readout Make it clean periodically See 8 1 ROUTINE INSPECTION Feed holes on the tape should be set to the sprocket of the tape feeder ...

Страница 128: ...NSPEC Length of NC tape accom odated in case of 0 0042 inch 0 108 mm thick tape POLYESTER TAPE Reel diameter Tape reels i F a V 6 inch reel 6 inches 262 feet 80 meters i r 8 inch reel 8 inches 590 feet 180 meters I 5 2 2 6 INCH TAPE REELS j j t Place the tension arm on the arm rest when tape reels are not used or tape is mounted on or re moved from the tape reels To do so removes power from the re...

Страница 129: ...om the reel motor and permits the reels to be freely handled Tape readers with 8 inch tape reels are com posed of the following 5 Attach the NC tape which is inserted into the reader to the left reel a Take out the left hand side reel by pulling the reel lock pawl b Wind the NC tape two or three times on the removed reel manually after catching the tape end in the reel notch so that tape does not ...

Страница 130: ...left reels so that each ten sion arm locates at the center of the guide rollers and the tension arm stopper Fig 5 2 3 1 shows the NC tape properly mounted on both tape reels 11 Instruction plates The instruction plate shows that the proper setting of the tape over the guide rollers and tension arms 12 Turn on the reel motor power switches The tension arm may move at that instant however it will im...

Страница 131: ...TAPE CORE OUTSIDE REEL BAIL REEL HUB INSIDE REEL l REEL REEL STOPPER LOCK PAWL PIN 4 I i B A m VIEW A VIEW B NC TAPE is g si I a i CORE NOTCH Fig 5 2 3 3 i BOSS ft 4 2 e r REEL LOCK PAWL Fig 5 2 3 4 124 ...

Страница 132: ...CK LOCK CANCEL DETECT ED RAPID OFF OFF OFF OFF OFF OFF HANDLE TOOL OFFSET f AUTO STOREii MEASURE WRITE k Q MENT RETRACT RAP10 TRAVERSE RATE OVERRIDE t MANUAL PULSE MULTIPLY FEEDRATE OVERRIDE HANDLE AXIS X100 50 w x IOOO BO X 10000 O 3 o 200 v I JOG JOC FEEDRATE BLOCK RETURN ENDrf X Y Z 4 ZERO POSITION X Y Z 4 EMERGENCY STOP Z 4 X Y 4 OD on On 00 a a a o a a a a i j L i RESET T C ZERO RETURN BLOCK ...

Страница 133: ...shbutton to resume the operation after tempo rary stop by operating FEED HOLD pushbutton FEED HOLD lamp is automatically illuminated when the machine stops temporarily during can ned cycles if SINGLE BLOCK switch is set on f RABID Allows the tool to traverse rapidly or return to reference zero by manual operation JOG Allows the tool to feed continuously by manual operation Feedrate is set by JOG F...

Страница 134: ...e axis to be operated with HANDLE AXIS select switch This switch is used to 3 Set the move amount per graduation of the dial by setting MANUAL PULSE MULTIPLY switch Select the value from Table 6 1 7 1 correspond ing to a single graduation of the HANDLE dial in the HANDLE mode Rotate the dial to move the selected axis Turning it clockwise causes the axis to move in the plus direction The axis moves...

Страница 135: ... pushbuttons X X Y Y Z or Z 4 4 held in the RAPID mode the axis can be moved rapidly until the button is removed This pushbutton moves the tool at the speed set by JOG FEEDRATE switch in the JOG mode Each time the pushbutton is depressed in the STEP mode the tool is moved by the value per step set by MANUAL PULSE MULTIPLY select switch Maximum feedrate per step is deter mined by parameter No 67 r ...

Страница 136: ...0 4 6 250 21 5 8 300 22 400 10 6 23 7 12 500 24 8 600 15 25 800 9 20 26 1000 10 25 27 11 30 1200 28 1500 12 40 29 2000 13 50 30 2500 14 60 31 80 3000 15 Notes Jog feedrate depends on the machine tool For definite values refer to the machine tool builder s manual Feedrate of the fourth axist if provided is shown by deg min 129 ...

Страница 137: ...8 Turning on this switch permits individual block by block operation Turning on this switch after finishing the current block in the automatic oper ation mode the machine stops A block of data is executed each time the CYCLE START push button is activated 190 8 80 19 200 2 1 9 90 10 100 OVERRIDE CANCEL 6 1 16 DISPLAY LOCK MACHINE LOCK SWITCH g This switch functions to stop updating the posi tion d...

Страница 138: ... the block being executed During the automatic op eration the switch acts for the next block Turning on the DRY RUN switch in the TAPE MDI or MEM mode causes the tool to move at the speed selected by the JOG FEEDRATE switch ignoring all programmed F functions F commands can be displayed as they are pro grammed This switch may be used to check the program Rapid traverse GOO rate for dry run operati...

Страница 139: ...COMMAND COO OR COI COMMAND X i MANUAL OPERATION 6 1 23 FEED CODE LOCK SWITCH F CODE LOCK CIRU v ____ULAR X INTERPOLATION s Turning on the FEED CODE LOCK switch causes the program execution to ignore all F code com manding feed If the switch is turned on during automatic operation all the F codes are ignored in the block stored in buffer register after switch ing operation Feedrate override is effe...

Страница 140: ...RROR IMAGE AXIS switch of the axis to which Mirror Image function is assigned The motion of the selected mirror image axis is set up at M95 command is given until M94 is commanded For details see 2 7 2 Fig 6 1 26 NOTE During the M95 Mirror Image ON mode never operate the MIRROR IMAGE AXIS switch 6 1 27 TOOL OFFSET AUTO STORE PUSHBUTTON AND LAMP Use the TOOL OFFSET AUTO STORE button to automaticall...

Страница 141: ...ouble caused by the motion according to faulty move command For positioning by GOO and manual operation The machine feedrate is decreased from the switch operating position after detected by the limit switch and the motion is kept at the speed set by parameter No 92 The machine 1 moves at the programmed speed in the releas ing direction of the limit switch EDIT LOCK YASNAC ISTART LOCK STLK START L...

Страница 142: ...s uneffective for the feed command in mm rev mode Machine motion by HANDLE Manual Pulse Generator is not affected by the TRAVERSE RATE CLAMP limit switch 6 2 OPERATION FOR MACHINING 6 2 1 MANUAL RETURN TO REFERENCE ZERO To return the tool to the reference zero point manually proceed as follows JOG ZERO POSITION X Y Z h a a a a 1 Set the MODE SELECT switch to RAPID or JOG _ X z A A 2 Move the tool ...

Страница 143: ... a trouble is found The axis stops automatically when it reaches the block starting position and BLOCK RETURN END lamp for the axis lights up 9 After the machine starts by CYCLE START pushbutton turn off the BLOCK RETURN switch BY MANUAL TROUBLE OCCURED OPERATION S BLOCK RETURN STARTING POINT ON Fig 6 2 2 t JOG BLOCK RETURN END X Y Z 4 a a a a CYCLE FEED START HOLD L 1 _L J T on BLOCK RETURN OFF F...

Страница 144: ...eration see NOTES Writing offset value is correctly made with out resetting the display 2 on This is a prepara Set the MODE SELECT switch to manual op eration mode RAPID JOG STEP or HAN DLE 3 Depress the OFS key and select the address H or D 4 Set the desired tool offset number with NUM BER keys 5 9 By manual operation or MDI operation change the tool with a desired one Even if the mode selector s...

Страница 145: ...the tool to be returned to the home position Depress the WRITE RE TRACT pushbutton again to store the new tool offset in the tool offset memory specified by NUMBER key If the home position is set at other than tool tool changed can be change position the moved to the base position directly from the tool change position without stopping at the home position Once the home position is fixed by depres...

Страница 146: ... WIND A NAC 300 f WIND V G3 cr a POWER ON PUSHBUTTON czc is 6 POWER OFF PUSHBUTTON a TAPE READER COMPARTMENT DOOR aa i REAR DOOR 3 fc Pi d FRONT DOOR DOOR LOCKS m ssmm c O 1 Fig 7 1 1 139 ...

Страница 147: ...ower supply When the machine is ready to operate READY lamp lights 3 Depress JOG button for the axis and direction to be moved The machine moves by the move amount per step each time the button is depressed 3 If READY lamp does not light detect and e liminate the cause according to the alarm code displayed Refer to 4 3 12 Alarm and Status Code Display 4 Operation in HANDLE Modeÿ The control with H...

Страница 148: ...e zero when the contents of parameter No 03 are l Stroke Check is in effect when the contents of parameter No 05 are l Leadscrew Error Compensation is in effect when the contents of each parameter are 0 each option is effect X I REFERENCE ZERO TTY X ABSOLUTE ZERO POINT 0 0 3 Check of parameter No 06 Fig 7 5 1 When the contents of parameter No 06 are 1 Return to reference zero is required before Cy...

Страница 149: ...tch to manual opera tion mode HANDLE JOG or RAPID and the machine will be manually operated 7 6 OPERATION IN TAPE AND MEMORY MODE 4 Return the machine manually to the recorded positions Make sure that NC ALARM lamp is not illu minated If illuminated detect and eliminate the cause by the indication of alarm code Refer to 4 3 12 Alarm Code Display i Set MODE SELECT switch to the interrupted automati...

Страница 150: ...n MDI mode BUFFER lamp will be off Make sure that the machine is at standby and CYCLE START lamp is extinguished 1 7 9 MDI OPERATION INTERRUPTING AUTOMATIC OPERATION 2 Check to see that NC ALARM and INPUT ER ROR lamps are not illuminated If illumi nated detect the causes by displaying alarm code and eliminate them Refer to 4 3 12 Alarm and Status Code Display To modify the block data after interru...

Страница 151: ...TURN TO REFERENCE ZERO INTERVENTION OF MANUAL OPERATION I I LLeadscrew Error Compensation and or Stroke j Check ON OFF CYCLE START on J SINGLE BLOCK on Positioning to starting position PREPARATION FOR AUTOMATIC OPERATION INTERVENTION OF MDI d NC tape setting CYCLE START on STORING AND EDITING OF NC TAPE M02 M30 Completion of machining r Check of NC ALARM lamp off Check of CYCLE START off POWER OFF...

Страница 152: ... panel Checking of loose fit and gap of side plates and worn door gaskets o Monthly Feel by hand and do the audible inspection o Daily Vibration and noise Motor contamination and breakage o o Iaspect visually Daily or as required Inspect mainly spindle DC motor Clearance of ventila tion openings Servomotor and DC motor for spindle o o Burned spots cracks wear and pressure of brushes Check the leng...

Страница 153: ... shaft end of tension arm when the tension arm does not move smoothly NOTE door interlocking switch as an option open ing the door shuts off the main power supply and stops all operations With the C Check gaskets on the brims of front and rear doors D See if the inside of enclosure is dusty Clean it if necessary LUBRICATING TENSION ARM E Check for any opening in the door base with the doors shut t...

Страница 154: ...les such as the layer short of arma ture and the flashover of commutator worst case it may lead the control to a fatal damage To avoid this be sure to give an in spection on the commutators and brushes at least every three months In the 6 Motor inside dirty A Check visually the motor interior through inspection window Though the dried carbon dust is not virtually harmful to the correct motor runni...

Страница 155: ... 8 2 1 shows the arrangement of LEDs and the battery 4 1I ED If lighting replace the large battery 660S as memory power of part program with new one Replacing Procedure 2LED If lighting replace the small battery 400S as memory power of param eter and tool offset with new one 1 Depress POWER OFF pushbutton on the oper ator s panel f 2 Open the front door of the control The bat tery of the memory pr...

Страница 156: ...tery and then replace the battery with new one In this case pass the battery lead through gaps between the battery and the battery clamp and use care not to contact the lead with memory circuit board Where the control is provided with a door in terlock switch push it back in place with the movable section and power cannot be turn ed on with the door open Where CPU module is open fasten it with two...

Страница 157: ...blown off the system becomes overloaded shown by alarm code 35 and servo power supply is turned off Reset the system using the following procedure When the thermal overload relay of servo unit of any axis is tripped the power supply for servo is turned off and the state of alarm code 35 overload occurs I 2 Wait until the thermal overload relay is cool ed so that it can be reset Approx 5 minutes In...

Страница 158: ...a code showing an axis in error Display of fourrdigit status code including a function code Input output signal display These displays can be made at any time while the machine is in automatic operation or at standby Fig 8 4 8 5 OTHERS 8 5 1 MOLDED CASE CIRCUIT BREAKERS MCB 8 6 2 ALARM CODES AND REMEDIES When the molded case circuit breaker 1MCB is turned off in the NC control panel power is not s...

Страница 159: ... and displayed by specifying corresponding diagnostic number Standard signals are included in every type of YASNAC 3000G Custom built signals are pro vided for optional machine interface equipped with some types of YASNAC ALARM CODE STATUS CODE _Indicates axis or axes whose errors are detected __ Indicates H S T or B function Fig 8 6 1 YASNAC 3000G r i Relay Panel i on Machine Side i Hasic Logic P...

Страница 160: ...5 Input slg LX 9 LY DEC X LY LRD DEC Y SRD 02 t LOGIC SERVO READY READY ZERO RETURN OVERTRAVIEL DECELERATING L S L 6 NUMBER LX LIMIT SWITCH OPERATES LADDRESS ZT7 IBBBI H O D D5 04 03 O Ol OO i i i n i t i U coot NUMKR LABEL FtOF POWER flCAOY BUFFER fill I I I I ON o o o STATU COOC INPUT HC fftftOR ALABM BATTERY START ADDRESS O O o J 7 9 Gl Y Z 4 K R 8 N a x AS o T n p u c M s T H O L P Q F A 5 6 O...

Страница 161: ... REWIND PROGRAM RESET COMPLE TION TION SPINDLE MACHINE QUENCE ALARM READY ERROR INPUT SIGNAL x r 61 ITa ITZ ITY ITX AXIS INTERLOCK PUTSIGNAL EDCY EDCZ EDCZ DCa EDCY EDC a EDCX EDCX 62 TRAVERSE RATE CLAMP INPUT SIGNAL SINV SFEN GR4 GR3 GR2 GRL GRO 63 X S OUTPUT S COMMAND REVERSING COMPLETION CONSTANT INPUT OF GEAR RATIO S INPUT SIGNAl MEM D T EDT S H RT J 70 X EDIT MEMORY MDI TAPE STEP HANDLE JOG R...

Страница 162: ...OV16 OVC ROV 2 OVB OV4 OV2 OV1 X 73 OVERRIDE CANCELL RAPID TRAVERSE RATE OVERRIDE Y V FEEDRATE OVERRIDE INPUT SIGNAL JV16 ZRN JV8 BRN JV4 JV2 JV1 X 74 ZERO RETURN BLOCK RETURN V JOG FEEDRATE INPUT SIGNAL TLMI EDTLK RCT SP ST X 75 WRITE MEASUREMENT RETRACT v y TOOL OFFSET AUTO STORING CYCLE START EDIT LOCK FEED HOLD INPUT SIGNAL DLK OPT DRN BDT MLK SBK AFL FLK 76 X DISPLAY MACHINE SINGLE LOCK LOCK ...

Страница 163: ...XIS ADDRESS INPUT SIGNAL DECZ La DECa La LZ LZ X 80 j v V ZERO RETURN DECELERATION LIMIT SWITCH OVERTRAVEL LIMIT SWITCHES INPUT SIGNAL SNO R F OHT OLD ESD X ai EMERGENCY OVERLOAD OVERHEAT STOP PARAMETER WRITING MANUAL TAPE FEED REWIND ON INPUT SIGNAL LRD SRD DECY DECX LY LY LX LX 82 X J V REFERMCE ZERO RETURN DECELERATING LIMIT SWITCH SERVO READY LOGIC READY IN OVERTRAVEL LIMIT SWITCH INPUT SIGNAL...

Страница 164: ...AL DEN SSP FMF OSS SRV TF SF MF Z 63 ORIENTED SPINDLE SPINDLE STROBE SPINDLE REVERSE STOP STOP _ PULSE SPINDLE DISTRIBUTING _ COMPLETION FOR CANNED CYCLES OUTPUT SIGNAL Z 1 64 T41 T38 T31 T42 T34 T32 T44 T48 V F FUNCTION BCD OUTPUT FOR T4 DIGIT OUTPUT SIGNAL HOAS OP TAP AL MAH DST AUT RST I 65 Z TAPPING SPINDLE OPERA MDI EXE RESET ALARM CONDI CONDITION TION AUTOMATIC MANUAL OPERATION OPERATION CON...

Страница 165: ... MOO M30 M01 M02 BF I 73 Z END OF END OF OPTIONAL PROGRAM TAPE PROGRAM STOP STOP OUTPUT SIGNAL BRX ZP 2PZ BRZ BRY ZPY BRtt ZPX z I 74 v V BLOCK RETURN COMPLETION REFERENCE ZERO RETURN COMPLETION OUTPUT S IGNAL Z 1 75 TLMO SPL STL CYCLE MEASUREMENT START FOR LAMP FEED HOLD FOR FOR LAMP LAMP OUTPUT SIGNAL LRD NRD 82 Z NC LOGIC READY READY OUT OUTPUT SIGNAL R07 R06 R08 R05 R04 R03 R02 R01 I 83 Z NON ...

Страница 166: ...List of Standard Input Output Signals Cont d Table 8 6 2 D7 D6 D5 Pi 21 I 2 DO ni OUTPUT SIGNAL Z I 86 R12 Rll RIO R09 T V NUMBER NON CONTACT OUTPUT FOR SPINDLE 12 BITS BINARY ADDRESS k 159 ...

Страница 167: ...le Date and time when the trouble occured Name of the discover of the trouble and the operator While your are contacting the company maintain the control in the condition when the trouble has occured as same as possible Avoid turning off control power by depressing POWER OFF button if the situation allows Because the company may ask you to inspect some parts of the control Alarm code and status co...

Страница 168: ...ut signal is sent to the machine sent after t msec meter No 98X Sending of M BCD signal is stopped when FIN signal is fed back to the control ing of M BCD signal To execute M function after completion of a move command in the same block use DEN and MF signal as the command to read the code M Decoded Output MOO M01 M02 and M30 a But the command to read the code MF is This delay time t msec is set b...

Страница 169: ...e after completion of move If FIN signal is fed back to the control during a movement of tool DEN signal is not sent out DEN signal is fed to the machine together with BCD output when M S or T code is commanded without move command Sending of DEN signal is stopped by the feedback of FIN signal the reset operation or the mode select operation a b c Example of MOO START LAMP i MOVEMENT MOTION_ v DEN...

Страница 170: ...d At the rising edge of FIN input signal The input signal EOP has been turned on The internal reset is exe cuted without a memory rewind with LABEL SKIP lamp turned off The input signal RWD has been turned on With MODE SELECT switch set to TAPE or MEM mode the memory rewind is executed and LABEL SKIP lamp lights In TAPE mode the tape rewind is executed Fig 1 4 shows an example of sequence control ...

Страница 171: ...14 S 18 S2 DIGIT BCD OUTPUT S 21 S2 S 28 SF OS Fig 1 5 S 4 Digit Command f Where S4 digit command is used 12 bits binary non contact or spindle D A output signal is sent to the machine is automatically chanqed is described below The case where the gear ratio Interface and parameters Fig 1 6 shows the relation between S command output and spindle speed ranges selected by gear ratio SPEED RANGE BY G...

Страница 172: ...Spindle speed rpm programmed by S Spindle D A saturation speed rpm for each gear ratio S Rll SSn R12 OR S OUTPUT REVERSING D SINV Some controls may have output with 1 bit for sign and 11 bits Sn is obtain ed as follows Note In this case SPDA ANALOG D A OUTPUT SG r 2047 cl Sn Sn x S I SPINDLE GEAR f RATIO GR02 GR04 However when SINV input is on negative binary output is sent SFb READING STROBE SIGN...

Страница 173: ...S2000 rpm Gear ratio in the speed range of GR03 is newly commanded By the contents of parameter in Fig 1 6 the control judges that GR2 must be changed to GR3 and gives output GR03 Read GR03 by turning on of Reading strobe signal SFb delayed by t and change the gear ratio S1000 S2000 rpm COMMAND BLOCK TO CHANGE B COMMAND r OUTPUT TO DESIGNATE SPINDLE GEAR RATIO GR03 i READING STROBE SIGNAL GEAR RAT...

Страница 174: ...ified with the parameter No 70 is sent out of relation to SFIN immediately after GRO input is turned on and is retained until SFIN signal is turned on When GRO input is not turned on S command output of the previ ous block 1000 rpm in Fig 1 8 is retained until SFIN signal is turned on 3 T CODE T2 digit BCD output signal for T2 digit command or T4 digit BCD output signal for T4 digit command is fed...

Страница 175: ... tool move command in the i same block At the start of the execution of commanded block Start Timing of Signal By FIN Signal Held Reset Held Reset By RESET Operation Reset Reset Reset Held Held By MODE SELECT Operation Reset Held Reset By CYCLE START Operation Reset By Emergency Stop Held Reset 4 4 B CODE The timing of sending and the B codes are sent in 3 digit BCD output conditions to be reset a...

Страница 176: ...p Spindle start G87 Spindle stop Spindle start G88 Spindle stop after dwell Spindle indexing Spindle start after shift G76 1 METHOD USING M CODE M codes are sent as follows Table 2 2 At the Hole Bottom G Codes After Retraction M04 MO 3 M05 C 34 M05 MO 3 MO 4 M03 M04 MO5 G86 MO5 G8 7 MO 3 MO4 MO 3 M04 G88 MO 5 MO 5 Ml9 MO 3 MO 4 G76 Shown above is the case that MO 3 was commanded before entering ca...

Страница 177: ...1 Sending of M05 at G84 raav be omitted depending on the control b In the case of G86 G87 and G88 Dwell time 0 AFTER COMPLETION OF POSITIONING t INITIAL POINT MO3 MO5 DEN j DEN t MF MF A V FIN FIN SSP SENDING Fig 2 2 In the case of G76 c min rntw RETRACTING T0 R OR INITIAL CUTTING1 TO Z jV t POINT THEN SHIFT M03 Ml9 MO5 DEN t DEN MF f _MF DEN MF A A FIN FIN FIN OSS SENDING Fig 2 3 170 ...

Страница 178: ... 4 Exclusive signals are sent as follows Table 4 3 At the Hole Bottom After Retraction G Codes G84 SRV FMF ON SRV OFF G86 SSP FMF ON SSP OFF G87 SSP FMF ON SSP OFF G88 SSP FMF ON SSP OFF G76 OSS FMF ON OSS OFF FFIN is used as completion output for FMF output The status code 58 is displayed until FFIN is given After retracting motion the spindle should be turned on and the auxiliary motion at the t...

Страница 179: ...R SRV FMF FFIN TAP SCANNING Fig 2 5 In the case of G86 G87 and G88 Dwell time 0 b CUTTINGI TO 2 j ÿ RECTRAC TION TO R OR INITIAL t POINT SSP FMF Ai FFIN Fig 2 6 In the case of G76 c SHIFT THEN min dlJTTING ITO Z L t POINT THEN SHIFT OSS FMF 7 i FFIN Fig 2 7 172 ...

Страница 180: ...un 40 RAPID 5 1 JOG O 2 O A h 7 f j y 7AV Stroke Check ON OFF 0 4 OFF O 3f O 1 ON n y 7 05 Aba 7Ax y7 AW Stroke Check ON OFF for Machine Lock 4 0 2 OFF 4 1 5 ON t O 4 O 1 yj Leadscrew Error Compen ON OFF 4 0 OFF 4 1 ON O 5 O i V i 7Jls A7 h ivKDIfU mffi Reference Zero Return before Cycle Start t O 6 O o T m 4 I n Not Required Required I I i O 7 O Not Used V i O 8 O Not Used i RESET 05 A 7r i 7 C n...

Страница 181: ...LE m MEANING No X o Y O 1 o Leadscrew Error Compen Values Z o 1 1 0 001 mm o 4 X o Y O i i z o T 4 O X o T t Y O 1 2 Z O 4 O X o T Y O 1 3 Z o 4 O X I o Y O t 1 4 Z o 4 O X o Y O 1 5 Z O 4 O x o Y O 1 6 I z o 4 O 7 x o o 1 7 z o 4 o I x o r Y O 1 8 Z O 4 O X o Y O 1 9 Z o 4 4 O 174 ...

Страница 182: ...No i X o t 7fi7 li g t Y O 2 0 Leadscrew Error Compen Vales O Z I 5 0 001 mm r I O 4 o X Y O t 2 1 5 z o 4 r X o T o Y 2 2 Z o o 4 T X o Y O 2 3 Z o o 4 X o i I 2 4 I I z o o i o 4 4 X o o 2 5 Z O o 4 x o i Y O 2 6 i z o I 4 O X o _L o 2 7 z o o 4 X o Y O 2 8 Z o 4 O T X o L Y O 2 9 z o i 4 O 175 ...

Страница 183: ... Pitch for L E C 15 0 001mm z o 4 O X o 1 Y O 3 3 First Stroke Check Point Max Z o 1 0 001 mm 4 O X o 3UAba 7 j_ y 9mm S J M Y O 3 4 First Stroke Check Point Min 1 5 0 001 mm Z O 4 O i x o 9mm g Aii Y O 3 5 Second Stroke Check Point Max Z o 5 1 2 0 001mm 4 O X o 9mm NS Second Stroke Check Point Min f 1 1 0 001mm Y O 3 6 i z o o 4 X o Y O 3 7 Not Used Z o 4 O X o Y O 3 8 z Not Used O 4 O X o X h o ...

Страница 184: ...ALUE EXAMPLE 9 ÿ PARAMETER I 7 R X ADDRESS MEANING No ÿ7 ÿ Parameters for Optional Machine Interfaceÿ 1 1 ON 40 t O 5 0 OFF t 4 1 O 4 2 O 4 3 O 44 O 4 5 O i Y 4 6t O i 4 7 O X O Y O 48 Z O O 4 x A f System Number X o Y O 4 9 z o Not Used 4 o 177 ...

Страница 185: ...1 INITIAL VALUE EXAMPLE 8 7 FUX ADDRESS MEANING No K 7 7 4 Timer Constant for Optional Machine Interface t 5N 16n 16 msec 5 Of O t 5 1 O 5 2 0 5 3 O 5 4 O 1 5 5 O 1 i 5 6 t I O 5 7 O i X o Y O 5 8 z Not Used O 4 O i X o Y O 1 5 9 Z Not Used O 4 O 1 78 ...

Страница 186: ...min 1 Z 4 O 1 I 4 4 O X 3 2 7v a X7 fl s Position Error Zone t Y 3 2 6 3 Z 3 2 J 1 0 001 mm 4 3 2 X 16 O dt X 7 P 1fSE Servo Error Zone M 2 Gl X Pulses E 27 Gi X Pulses JSSICJ Depend on the Control Y 1 6 1 64 i Z 16 N V 4 1 6 L X w o 9 nMt J f Y o 6 5 Designation of Optional Features Binary z o 4 o 4 i I G12 G15 RmÿK S0ISS 6 6 R Zone Feedrate 4 8 0 0 0 1 J l 16mm min X 16 0 0 3L J N K uiÿi0 Y 16 0...

Страница 187: ...Max Speed 4 1 1 RPM X o Y O 7 2 Z o o 4 GR3 DAfiSfals IE GR3 Spindle Max Speed 4 1 1RPM X O Y O 7 3 I Z o 4 O GR4 DAgSftl fe GR4 Spindle Max Speed 4 1 s 1 RPM X o Y 7 4 O z I o 4 O 4 8 0 0 0 X 7 5 Max Feedrate 1 l 16mm min 4 2 4 0 0 0 G 76 v 7 h Tjft Shifting Direction 1 X 2 X 4 Y s8 Y 7 6 1 SIIE C LPJSMi 3 7 7 0 1 5 US t 7 7 5 Least Input Increment X 1 C90 G91 yt Aÿ te v h Initial Set 4 0 G90 4 1...

Страница 188: ... ON OFF 5 0 4 OFF 5 1 J ON 8 1 O EIA ISO i Kfg Code Disignation 5 0 ElA I ISO 8 2 O A MM INCH tfj E 8 3 Designation 5 0 MM 1 INCH O 9 J 7 f AW Touch Buzzer ON OFF 5 0 OFF J 1 5 ON 1 84 1 Afit It 8 5 O Not Used i Rapid Reference Return ON OFF 1 0 2 OFF 5 1 ON 8 6 O Feedrate Desigtiation 0 F4 0 I5 F4 1mm min 8 7 O AtllitÿlOlSAUJ Command Data X 10 ON OFF 0 1 OFF 1 ON 8 8 O 1 111 8 9 O Not Used 181 ...

Страница 189: ...ote Clamp Speed FG i 5 1 l 16mm miti r O 4 X 16 00 Y 16 0 0 i 9 4 Rapid Traverse Rate 1 7 5mm min Z 1 600 4 8 0 0 6 O Y 6 O 9 5 Accel Deed Time Const for RT 5 1 125 8 mm sec3 Z 6 O 4 3 O X 4 O i Reference Zero Return Approaching Speed 7 1 7 5 mm min Y 4 0 9 6 Z 4 0 4 2 0 i X 5 0 0 0 5 0 0 0 5 OOO 2 5 00 J_2 _ 1 2 0 i Y 9 7 Reference Zero Return Final Stroke Z 7 1 1 0 001mm 4 MF SF TF BF SFb iXjlit...

Страница 190: ...01 98 It SYSTEM No yfCiot f 7 o v 7 g tl C ft 0 7f 1 figir To No 01 98 are interlocked by SYSTEM No Swich and can be changed only when the position of SYSTEM No switch is 4 1 4 3 a Tto Parameters with Mark are optional 4 ADDRESS gR Ds yS L 3 A lÿ j mark in ADDRESS does not require the Parameters with selection of Axis 183 ...

Страница 191: ...6 SPEED REFERENCE ZERO RETURN FINAL STROKE PARAMETER NO 97 REFERENCE ZERO RETURN FINAL SPEED PARAMETER NO 62 REFERENCE ZERO RETURN DIRECTION PARAMETER NO 61 I l I I I l l I l l t DISTANCE 1 DECELERATING POÿNT I REFERENCE ZERO POINT I I DECELERATING LIMIT SWITCH JllUUULJULJl_ 1 REFERENCE ZERO POINT PULSE Fig 3 1 I84 ...

Страница 192: ...C Odd number of significant characters in one block when TV check is on parameter No 81 1 Dusty tape Reading error of tape reader 13 Depress RESET button and alarm status is released Correct the tape Clean the head of tape reader Tape vertical parity error If TV check is not re quired set the contents of parameter No 81 to 0 14 Illegal characters are used Illegal G code is used Depress RESET butto...

Страница 193: ...locked for Zero Return parameter No 06 1 The third and fourth digits of ALARM CODE indicate the axis 23 Depress RESET button and alarm status is released Perform Zero Return Reference Zero Return unready If interlocking is unnec essary set the contents of parameter No 06 to 0 24 Disagreement between reference zero and program med point at G27 In manual Reference Zero Return or G28 for auto matic R...

Страница 194: ...tomatically Contact maintenance per sonnel if alarm code 32 remains on the display for several seconds and above For diagnostic of control system the control is not yet ready for turning on servo power supply Servo system is not sufficiently adjusted 32 Control unit unready 33 Emergency stop button is depressed Reset the system and a alarm code turns to 31 Depress POWER ON button for turning on se...

Страница 195: ...37 Hardware error FG error 38 Failure in package of type GCP03 or GSR02 printed circuit board in the control Contact maintenance personnel Hardware error RPG error Impossible to perform the operation due to CPU trouble 81 Make the memorandum of contents indicated on UNIVERSAL DISPLAY and contact maintenance personnel CPU error System program stored in the memory is destroyed 82 Contact maintenance...

Страница 196: ...ET key Reset unready After turning on power supply movement other than positioning is commanded without specifying F command 0115 F code unspecified G43 or G44 is programmed in the modes other than GOO G01 G45 G46 G47 or G48 is programmed in the modes other than GOO G01 G02 and G03 Unusable G codes are programmed in G41 and G42 modes G92 G28 G29 G81 to G89 etc Unusable G codes are programmed in ca...

Страница 197: ...alue causes error 0615 Changing command of the plane for compensation G17 to G19 is made in G41 or G42 mode G41 or G4 2 is programmed in G02 or GO 3 mode G40 is programmed in GO2 or GO 3 mode Point of intersection does not exist on the offset locus Reversing move command or command close to reversing is programmed in M97 mode Circular arc out of the plane specified for compensa tion is programmed ...

Страница 198: ... Error Movement to the point out of prohibit area is commanded 1115 Area check error G29 is programmed without execution of G28 after power on G28 or G29 is programmed in M95 mirror image on mode 1215 G28 or G29 programming error 19 1 ...

Страница 199: ...tion of Tool Moving Lamp With the Condition of Tool Moving Alarm Code Alarm Code NC INPUT ERROR NC INPUT ERROR ALARM ALARM 2S I I o o I I Imniedia teiy decelerate and stop 51 5 O O 58 l o o I J I I i I o o I Stop at block end 32 C o o I r It I IS o o 3L 11 Emergency stop by servo power supply off O O I 1 D 5 8 o o J D ir i u i i o o C 31 55 O O Immedia tely decelera te and stop D O I u 53 O O Serv...

Страница 200: ...rror 26 Status Code Status Remarks Performing M S T and or B function CDsi Distributing pulses Dwelling 52 Performing M S T and or Bÿ function and distributing pulses CD33 51 52 54 Reading tape Performing M S T e id or B function and reading tape CD 55 51 54 Distributing pulses and reading tape 52 54 56 Performing M S T and or B function distributing pulses and reading tape _ 51 52 54 CD37 Waiting...

Страница 201: ......

Страница 202: ...I i t I I I S i ...

Страница 203: ...iii iiici4tiiitiiiHii Niiirjnriiiiiii iriiiiitiiiiifif4fiiiiiii4 itMniiiiiiriiimii riiii riiiiiirijji J YASKAWA Electric Mfg Co Ltd TOKYO OFFICE Ohtemachi Bldg Chiyoda ku Tokyo 100 Japan Phone 0 3 217 4111 Cable address YASKAWAMOTOR TOKYO Telex 222 22 7 3YASKWA J Printed in Japan 80 2 0 3 T A i ...

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