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4 Maintenance

YASKAWA

TOEPC71061779B GA800 Drive Installation Manual

• M12 screws: 31.38 N

∙

m to 39.23 N

∙

m (34.70 in

∙

lb to 43.37 in

∙

lb)

A - Enclosure panel
B - Gasket

C - M12 Screws
D - M5 screws

Figure 3.27 Install the Drive into the Opening of the Enclosure Panel

◆

Gasket Models

Table 3.14 Gasket Models (200 V Class)

Drive Model

Gasket (Vertical Side)

Gasket (Horizontal)

2004 to 2042

400-098-548-002

400-098-548-001

2056

400-098-548-004

400-098-548-003

2070, 2082

400-098-548-006

400-098-548-005

2110

400-105-823-002

400-105-823-001

2138

400-098-548-008

400-098-548-007

2169, 2211

400-098-548-010

400-098-548-009

2257, 2313

400-098-548-012

400-098-548-011

2360, 2415

400-098-548-014

400-098-548-013

Table 3.15 Gasket Models (400 V Class)

Drive Model

Gasket (Vertical Side)

Gasket (Horizontal)

4002 to 4023

400-098-548-002

400-098-548-001

4031, 4038

400-098-548-004

400-098-548-003

4044, 4060

400-098-548-006

400-098-548-005

4075

400-105-823-002

400-105-823-001

4089, 4103

400-098-548-008

4140, 4168

400-098-548-010

400-098-548-009

4208, 4250, 4302

400-098-548-012

400-098-548-011

4371, 4414

400-098-548-014

400-098-548-013

4477, 4568, 4605, 4720

400-098-548-016

400-098-548-015

Maintenance

Refer to the Maintenance & Troubleshooting Manual (TOEPYAIGA8001) for more information.

Only let authorized persons do maintenance, examine, or replace components on the drive.

Read this manual carefully and know all the precautions and safety information before installing, wiring, repairing, or
examining the drive or replacing components.

Содержание GA800 Series

Страница 1: ...GA800 Drive IP55 UL Type 12 Heatsink External Mounting Installation Manual Catalog Code GA80UxxxxxWxx 240 V class 1 to 150 HP 480 V class 1 to 600 HP PDF...

Страница 2: ...This Page Intentionally Blank 2 YASKAWA TOEPC71061779B GA800 Drive Installation Manual...

Страница 3: ...075 12 Models 2138 4089 4103 13 Models 2169 2211 4140 4168 14 Models 2257 2313 4208 to 4302 15 Models 2360 2415 4371 4414 16 Models 4477 to 4720 17 Panel Cut Out Dimensions IP55 UL Type 12 Heatsink Ex...

Страница 4: ...by Drive Model 30 Replace a Fan Procedure A 31 Replace a Fan Procedure B 33 Replace a Fan Procedure C 35 Replace a Fan Procedure D 38 Replace a Fan Procedure E 40 Replace Fans Procedure F 43 Replace F...

Страница 5: ...e serious injury or death if you do not prevent it WARNING This signal word identifies a hazard that can cause death or serious injuries if you do not prevent it CAUTION Identifies a hazardous situati...

Страница 6: ...Do not apply incorrect voltage to the main circuit of the drive Operate the drive in the specified range of the input voltage on the drive nameplate Voltages that are higher than the permitted namepl...

Страница 7: ...ese tests can cause damage to the drive NOTICE Do not operate a drive or connected equipment that has damaged or missing parts You can cause damage to the drive and connected equipment NOTICE Install...

Страница 8: ...The Yaskawa warranty does not cover damage from shipping 2 Check the catalog code in the C C section of the drive nameplate to make sure that you received the correct model 3 If you did not receive th...

Страница 9: ...design H Serial number I Lot number J Output specifications K Input specifications L Catalog code Figure 2 1 Nameplate Example How to Read the Catalog Code Use the information in Figure 2 2 and Table...

Страница 10: ...ure in the permitted range Do not let the drive freeze You can use IP20 UL Open Type drives at a maximum of 60 C 140 F when you derate the output current You can use IP20 UL Type 1 drives at a maximum...

Страница 11: ...Heatsink External Mounting Drive and Cut Out Dimensions and Installation Model Exterior and Mounting Dimension Diagram Panel Cut Out Dimension Diagram Installation Procedure 2004 2082 4002 4060 Exteri...

Страница 12: ...4 11 57 176 6 93 38 1 50 102 4 02 102 4 02 166 6 54 282 11 10 88 3 46 102 4 02 6 0 24 M5 M5 2018 2042 178 7 01 294 11 57 211 8 31 73 2 87 102 4 02 102 4 02 166 6 54 282 11 10 88 3 46 102 4 02 6 0 24 M...

Страница 13: ...5 51 206 8 11 318 12 52 81 9 3 22 129 5 08 5 0 20 M5 M5 4044 258 10 16 384 15 12 227 8 94 87 3 43 192 7 56 192 7 56 246 9 69 371 14 61 114 5 4 51 150 5 91 7 0 28 M6 M5 4060 258 10 16 384 15 12 246 9...

Страница 14: ...69 2211 4140 4168 Figure 3 3 Dimension Diagram 3 Table 3 5 200 V Class IP55 UL Type 12 Heatsink External Mounting Model Dimensions mm in W H D D1 W1 W2 W3 H1 H3 H4 H5 d1 d2 2169 2211 302 11 89 543 21...

Страница 15: ...Dimensions mm in W H D D1 W1 W2 W3 H1 H3 H4 H5 d1 d2 2257 2313 350 13 78 700 27 56 420 16 54 160 6 30 218 8 58 263 10 35 338 13 31 675 26 56 60 2 36 139 5 47 12 0 47 M10 M5 Table 3 8 400 V Class IP55...

Страница 16: ...ions mm in W H D D1 W1 W2 W3 H1 H3 H4 H5 d1 d2 2360 2415 478 18 82 800 31 50 472 18 58 218 8 58 370 14 57 310 12 20 466 18 35 773 30 43 106 5 4 19 140 5 51 14 0 55 M12 M5 Table 3 10 400 V Class IP55 U...

Страница 17: ...o 4720 Figure 3 6 Dimension Diagram 6 Table 3 11 400 V Class IP55 UL Type 12 Heatsink External Mounting Model Dimensions mm in W H D D1 W1 W2 W3 W4 H1 H3 H4 H5 d1 d2 4477 4720 548 21 57 1140 44 88 480...

Страница 18: ...o 4075 Figure 3 7 Panel Cut Out Dimension Diagram 1 Model Dimensions mm in W1 W2 W3 W5 H1 H2 H3 H4 A B d1 d2 2004 2042 4002 4023 102 4 02 102 4 02 166 6 54 7 0 28 282 11 10 23 0 91 88 3 46 102 4 02 13...

Страница 19: ...W5 H1 H2 H3 H4 A B d1 d2 2138 4089 4103 170 6 69 210 8 27 281 11 06 7 0 28 436 17 17 20 0 79 58 2 28 160 6 30 239 9 41 396 15 59 M6 M5 Models 2169 2211 4140 4168 Figure 3 9 Panel Cut Out Dimension Di...

Страница 20: ...8 to 4302 Figure 3 10 Panel Cut Out Dimension Diagram 4 Model Dimensions mm in W1 W2 W3 W5 H1 H2 H3 H4 A B d1 d2 2257 2313 4208 4302 218 8 58 263 10 35 338 13 31 7 0 28 675 26 56 33 1 30 60 2 36 139 5...

Страница 21: ...am 6 Model Dimensions mm in W1 W2 W3 W4 W5 H1 H2 H3 H4 A B d1 d2 4477 4720 450 17 72 404 15 91 536 21 10 23 0 91 7 0 28 1110 43 70 34 1 34 105 4 13 150 5 91 484 19 06 1042 41 02 M12 M5 Estimated Weigh...

Страница 22: ...7 64 4060 13 0 28 66 4075 17 0 37 48 Model Est Weight kg lb 4089 22 0 48 5 4103 27 0 59 52 4140 41 0 90 39 4168 42 0 92 59 4208 74 0 163 14 4250 74 0 163 14 4302 74 0 163 14 4371 123 0 271 16 4414 127...

Страница 23: ...lapped part of the gasket and make a flat surface Make sure that there are no gaps between the gaskets A Upper and lower gasket B Left and right gasket Figure 3 14 Installation Procedure Install the D...

Страница 24: ...4 70 in lb to 43 37 in lb A Enclosure panel B Gasket C M5 screws or M6 screws Figure 3 15 Install the Drive into the Opening of the Enclosure Panel 2 Use screws to safety the panel supports Tighten th...

Страница 25: ...ove the Shipping Attachment 3 Install the drive in the cut opening of the enclosure panel and use screws to safety it to the enclosure panel Tighten the screws to a correct tightening torque M6 screws...

Страница 26: ...from the top of the drive A Shipping attachment Figure 3 19 Remove the Shipping Attachment 2 Remove the shipping attachment from the bottom of the drive A Shipping attachment Figure 3 20 Remove the S...

Страница 27: ...ernal Mounting on page 18 for more information 1 Remove the shipping attachment from the top of the drive A Shipping attachment Figure 3 22 Remove the Shipping Attachment 2 Remove the shipping attachm...

Страница 28: ...t Refer to Panel Cut Out Dimensions IP55 UL Type 12 Heatsink External Mounting on page 18 for more information 1 Remove the shipping attachment from the top of the drive A Shipping attachment Figure 3...

Страница 29: ...098 548 014 400 098 548 013 Table 3 15 Gasket Models 400 V Class Drive Model Gasket Vertical Side Gasket Horizontal 4002 to 4023 400 098 548 002 400 098 548 001 4031 4038 400 098 548 004 400 098 548...

Страница 30: ...ated performance life is approaching This Maintenance Monitor eliminates the need to shut down the entire system for unexpected problems Users can set alarm notifications to inform the maintenance per...

Страница 31: ...drive heatsink De energize the drive wait for a minimum of 15 minutes then make sure that the heatsink is cool before you replace the cooling fans If you touch a hot drive heatsink it can burn you NO...

Страница 32: ...ooling Fans Note When you install the cooling fan make sure that you do not pinch cables between the cooling fan and the drive 3 Put the cable in the recess of the drive A Front of drive Figure 4 5 Pu...

Страница 33: ...al shock CAUTION Burn Hazard Do not touch a hot drive heatsink De energize the drive wait for a minimum of 15 minutes then make sure that the heatsink is cool before you replace the cooling fans If yo...

Страница 34: ...with the pins on the drive and install the cooling fan in the drive A Notch on fan B Alignment pins on drive C Front of drive Figure 4 10 Install the Cooling Fans Note When you install the cooling fa...

Страница 35: ...for the time specified on the warning label at a minimum The internal capacitor stays charged after the drive is de energized The charge indicator LED extinguishes when the DC bus voltage decreases b...

Страница 36: ...up A Fan finger guard Figure 4 14 Remove the Fan Finger Guard 2 Pull the cooling fan straight up from the drive Disconnect the power supply connector and remove the fan from the drive A Cooling fan Fi...

Страница 37: ...ooling Fans Note When you install the cooling fan make sure that you do not pinch cables between the cooling fan and the drive 3 Put the cable in the recess of the drive A Front of drive Figure 4 18 P...

Страница 38: ...shock CAUTION Burn Hazard Do not touch a hot drive heatsink De energize the drive wait for a minimum of 15 minutes then make sure that the heatsink is cool before you replace the cooling fans If you t...

Страница 39: ...Power Supply Connector 2 Align the notches on the fan with the pins on the drive and install the cooling fan in the drive A Notch on fan B Alignment pins on drive C Front of drive Figure 4 23 Install...

Страница 40: ...abel at a minimum The internal capacitor stays charged after the drive is de energized The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc When all indicators are OFF...

Страница 41: ...of the guard A Fan finger guard Figure 4 26 Remove the Fan Finger Guard 2 Pull the cooling fan straight up from the drive Disconnect the power supply connector and remove the fan from the drive A Cool...

Страница 42: ...he cooling fan in the drive A Notch on fan B Alignment pins on drive C Front of drive Figure 4 29 Install the Cooling Fans Note When you install the cooling fan make sure that you do not pinch cables...

Страница 43: ...ys charged after the drive is de energized The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc When all indicators are OFF remove the covers before measuring for dange...

Страница 44: ...he power supply connector and remove the fan from the drive Note The number of fans is different for different drive models A Cooling fan Figure 4 34 Remove the Cooling Fans Install the Cooling Fans R...

Страница 45: ...ns Note When you install the cooling fan make sure that you do not pinch cables between the cooling fan and the drive 3 Put the cable in the recess of the drive A Front of drive Figure 4 37 Put the Ca...

Страница 46: ...k it into place on the drive Figure 4 39 Reattach the Fan Finger Guard 6 Energize the drive and set o4 03 0 Fan Operation Time Setting 0 h to reset the cooling fan operation time Remove a Circulation...

Страница 47: ...the cables from the clamps A Fan unit B Clamps C Fan cable Figure 4 40 Remove the Fan Cables 2 Loosen the fan unit screws and slide the fan unit to the right Note To remove the fan unit it is only ne...

Страница 48: ...ling fan Figure 4 43 Remove the Cooling Fan Install a Circulation Fan Reverse the removal procedure to install a circulation fan 1 Connect the power supply connector A Cooling fan B Fan unit base Figu...

Страница 49: ...oling Fan 3 Safety the fan cable through the clamp A Space for cable and connector 1 B Clamp Figure 4 46 Safety the Fan Cable 1 Make sure that the cable and connector are in the correct space 4 Put th...

Страница 50: ...icators are OFF remove the covers before measuring for dangerous voltages to make sure that the drive is safe If you do work on the drive when it is energized it will cause serious injury or death fro...

Страница 51: ...e fan connectors A Fan unit B Fan connector C Fan cable Figure 4 48 Components 3 Loosen the fan unit screws and slide the slide panel to the left Note To remove the fan unit it is only necessary to lo...

Страница 52: ...e 4 50 Remove the Fan Unit 5 Unplug the power supply connector remove the screws that safety the cooling fan and circulation fan and then remove the fans A Cooling fan B Relay connector C Fan unit bas...

Страница 53: ...h the notches on the fan and put the fan unit base in the fan unit then use the screws to safety it Tighten the M4 screws to a tightening torque of 0 98 N m to 1 33 N m 8 67 lb in to 11 77 lb in A Coo...

Страница 54: ...Note Safety the relay cable to the hook A Cooling fan B Cable hook C Relay connector D Circulation fan 4 Put the fan unit back into its initial position 5 Slide the fan unit to the right and safety i...

Страница 55: ...e 4 55 Connect Cooling Fan Connectors 7 Reattach the drive cover 8 Energize the drive and set o4 03 0 Fan Operation Time Setting 0 h to reset the cooling fan operation time Remove the Circuit Board Co...

Страница 56: ...s A Fan cable B Circuit board cooling fan unit C Relay connector Figure 4 56 Components 2 Loosen the circuit board cooling fan unit screws and slide the circuit board cooling fan unit up Note To remov...

Страница 57: ...the removal procedure to install a cooling fan 1 Align the pins on the fan unit base with the notches on the fan and put the circuit board cooling fan in the fan unit then use the screws to safety th...

Страница 58: ...power to the equipment and wait for the time specified on the warning label at a minimum The internal capacitor stays charged after the drive is de energized The charge indicator LED extinguishes whe...

Страница 59: ...them If you fully remove the cover screws the terminal cover can fall and cause moderate injury 2 Unplug the fan cables from the fan connectors A Fan unit B Fan connector C Fan cable Figure 4 62 Compo...

Страница 60: ...Fan Unit 5 Unplug the power supply connector remove the screws that safety the cooling fan and circulation fan and then remove the fans A Cooling fan B Relay connector C Fan unit base D Circulation fa...

Страница 61: ...s on the fan and put the fan unit base in the fan unit then use the screws to safety it Tighten the M4 screws to a tightening torque of 0 98 N m to 1 33 N m 8 67 lb in to 11 77 lb in A Cooling fan B F...

Страница 62: ...itial locations Note Safety the relay cable to the hook A Cooling fan B Cable hook C Relay connector D Circulation fan 4 Put the fan unit into the specified location and use screws to safety it to the...

Страница 63: ...Circuit Board Cooling Fan Remove the drive cover before you start this procedure CAUTION Crush Hazard Loosen the cover screws Do not fully remove them If you fully remove the cover screws the terminal...

Страница 64: ...Circuit board cooling fan B Fan unit base C Alignment pin on fan unit base Figure 4 72 Remove the Circuit Board Cooling Fan Install the Circuit Board Cooling Fan Reverse the removal procedure to inst...

Страница 65: ...all the Circuit Board Cooling Fan Note When you install the circuit board cooling fan make sure that you do not pinch cables between the circuit board cooling fan and the fan unit base 2 Put the fan u...

Страница 66: ...age to the gasket replace it with the replacement gasket 1 Use a plastic scraper to remove the damaged gasket Note Do not scratch the mounting surfaces 2 Remove the adhesive cover from the replacement...

Страница 67: ...f CLV AOLV PM and CLV PM 0 01 Hz to 400 Hz V f OLV and OLV PM 0 01 Hz to 590 Hz Frequency Accuracy Temperature Fluctuation Digital inputs Within 0 01 of the maximum output frequency 10 C to 40 C 14 F...

Страница 68: ...uency Reference DC Injection Braking at Start and Stop Overexcitation Braking High Slip Braking PID Control with Sleep Function Energy Saving Control MEMOBUS Modbus Communication RS 485 max 115 2 kbps...

Страница 69: ...ing fan or air conditioner to keep the internal air temperature in the permitted range Do not let the drive freeze You can use IP20 UL Open Type drives at a maximum of 60 C 140 F when you derate the o...

Страница 70: ...erating Model Rated Current A Heavy Duty Rating HD Parameter C6 01 0 Normal Duty Rating ND Parameter C6 01 1 2 kHz 5 kHz 8 kHz 10 kHz 12 5 kHz 15 kHz 2 kHz 5 kHz 8 kHz 10 kHz 12 5 kHz 15 kHz 2004 3 5...

Страница 71: ...8 8 78 9 169 0 144 6 120 1 95 7 71 2 2211 180 0 171 7 146 9 122 0 97 2 211 0 179 7 148 5 117 2 86 0 2257 215 0 204 9 174 7 144 5 114 3 257 0 217 1 177 2 137 3 97 4 2313 283 0 271 7 237 7 203 8 169 8 3...

Страница 72: ...12 5 kHz 15 kHz 4002 2 1 1 9 1 6 1 4 1 1 0 9 2 1 2 0 1 8 1 7 1 5 1 4 4004 3 0 3 0 3 0 2 6 2 0 1 5 3 4 3 2 2 8 2 6 2 3 2 0 4005 4 3 3 9 3 4 3 0 2 6 2 2 4 8 4 6 4 3 4 0 3 8 3 5 4007 6 2 5 6 4 8 4 2 3 5...

Страница 73: ...6 3 17 5 16 5 14 0 11 4 8 9 6 3 4023 18 0 18 0 17 0 13 9 10 8 7 7 23 4 20 4 17 3 14 1 11 0 7 8 4031 24 0 24 0 22 6 18 4 14 1 9 9 31 0 26 8 22 6 18 3 14 1 9 9 4038 31 0 31 0 29 2 23 9 18 6 13 3 38 0 34...

Страница 74: ...0 93 6 79 4 65 1 50 9 36 6 4140 96 0 90 2 73 0 55 7 38 4 124 0 101 1 78 0 54 9 31 9 4168 124 0 116 6 94 2 71 9 49 6 156 0 131 7 107 4 83 1 58 8 4208 156 0 146 6 118 6 90 5 62 4 180 0 143 2 106 5 69 7...

Страница 75: ...to 40 C 100 to 40 C 100 to 50 C 85 Use this setting to install IP55 UL Type 12 Heatsink External Mounting drives 3 Finless Derates the drive rated output current from 10 C to 40 C 100 to 40 C 100 to 5...

Страница 76: ...B GA800 Drive Installation Manual Revision History Date of Publication Revision Number Section Revised Content August 2019 1 3 Revision Drive Dimensions and Estimated Weights for IP55 UL Type 12 drive...

Страница 77: ...YASKAWA TOEPC71061779B GA800 Drive Installation Manual 77...

Страница 78: ...CO DO BRASIL LTDA 777 Avenida Piraporinha Diadema S o Paulo 09950 000 Brasil Phone 55 11 3585 1100 http www yaskawa com br In the event that the end user of this product is to be the military and said...

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