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6

YASKAWA ELECTRIC

 TOEP C710656 01C  YASKAWA - RC5 Instruction Manual

i.3  Notes for Safe Operation

i.3

Notes for Safe Operation

◆

Receiving

◆

Installation

◆

Wiring

CAUTION 

Do not install or operate any power regenerative unit which is damaged or has missing parts.

Failure to observe this caution may result in personal injury or equipment damage (Refer to page 

12

)

CAUTION 

Lift the cabinet by the base. When moving the unit, never lift by the front cover or the front panel.

Otherwise, the main unit may be dropped causing damage to the unit. (Refer to page 

16

)

Mount the power regenerative unit on nonflammable material (i.e. metal).

Failure to observe this caution can result in a fire. (Refer to page 

16

)

When mounting units in an enclosure, install a fan or other cooling device to keep the intake air temperature below 45°C.

Overheating may cause a fire or damage to the unit. (Refer to page 

16

)

In order to comply to UL regulations, the MOV and current suppression reactor must be installed on the input of the R5 unit.

Refer to the installation diagram. (Refer to page 

16

)

W ARNING 

Only commence wiring after verifying that the power supply is turned OFF.

Failure to observe this warning can result in an electric shock or a fire. (Refer to page 

24

)

Wiring should be performed only by qualified personnel.

Failure to observe this warning can result in an electric shock or a fire. (Refer to page 

24

)

Make sure to ground the ground terminal 

 before connecting the other terminals. 

Failure to observe this warning can result in an electric shock or a fire. (Refer to page 

24

)

Install adequate branch short circuit protection according to applicable codes.

Failure to comply could result in damage to the drive.
The device is suitable for circuits capable of delivering up to 100 kA RMS Symmetrical Amperes, 240 Vac maximum (200 V Class), 480 Vac 
maximum (400 V Class) or equivalent to the SCCR rating of the VFD to which it is connected - whichever value is less.
R5 Series of Power Regenerative devices shall be connected to a VFD which incorporates Solid State Short Circuit Protection Circuitry and was 
found to comply with the High Fault Current Short Circuit Test.

CAUTION 

Verify that the power regenerative unit rated voltage coincides with the AC power supply voltage.

Failure to observe this caution can result in personal injury or a fire. (Refer to page 

24

)

Do not perform a withstand voltage test of the power regenerative unit.

It may cause semi–conductor elements to be damaged. (Refer to page 

24

)

Connect the power coordinating reactor and the power suppressing reactor as described in this instruction manual.

Improper connection may cause a fire. (Refer to page 

24

)

Verify that the rated voltage of the power regenerative unit coincides with the rated voltage of the power regenerative unit to be 
connected.

Failure to observe this caution can result in a fire. (Refer to page 

24

)

Tighten terminal screws.

Failure to observe this caution can result in a fire. (Refer to page 

24

)

Содержание CIMR-R5U20111A

Страница 1: ...710656 01C Models 200 V Class Three Phase Input 3 7 to 37 kW 400 V Class Three Phase Input 3 7 to 75 kW To properly use the product read this manual thoroughly and retain for easy reference inspection...

Страница 2: ...herwise without the prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to im...

Страница 3: ...wer Regenerative Unit from Foreign Matter 17 2 3 Clearances 18 2 4 Dimensions 19 Models of 200 V 400 V 30 kW and Lower 19 Models of 200 V 400 V 37 kW and Higher 19 2 5 Removing and Replacing the Front...

Страница 4: ...9 Navigating Digital Operator Modes 40 Operation Mode 42 4 6 Power On Off Sequence 43 4 7 Run Command Selection 44 Auto Run 44 Manual Run 44 5 MAINTENANCE AND INSPECTION 45 5 1 Section Safety 46 5 2 P...

Страница 5: ...t which has both braking and regenerative functions This instruction manual describes installation maintenance and inspection troubleshooting and specifications of the RC5 Read this instruction manual...

Страница 6: ...MENT Motor Controllers Miscellaneous CLASS 2411 02 ELEVATOR EQUIPMENT Enclosed Elevator and Escalator Electrical Equipment Applicable Requirements CAN CSA C22 2 No 0 4 04 Bonding of Electrical Equipme...

Страница 7: ...ake sure all covers and shields are replaced before operating this product This manual may be modified when necessary because of improvement of the product modification or changes in specifications Su...

Страница 8: ...24 Make sure to ground the ground terminal before connecting the other terminals Failure to observe this warning can result in an electric shock or a fire Refer to page 24 Install adequate branch sho...

Страница 9: ...enerative unit may be damaged Refer to page 34 WARNING Never touch high voltage terminals in the power regenerative unit Failure to observe this warning can result in an electric shock Refer to page 4...

Страница 10: ...656RC5 WARNING Risk of electric shock Read manual before installing Wait 5 minutes for capacitor discharge after disconnecting power supply To conform to requirements make sure to ground the supply n...

Страница 11: ...SKAWA ELECTRIC TOEP C710656 01C YASKAWA RC5 Instruction Manual 11 1 Receiving This chapter describes how to verify the RC5 after delivery to the user 1 1 SECTION SAFETY 12 1 2 INSPECTION CHECKPOINTS 1...

Страница 12: ...RC5 Instruction Manual 1 1 Section Safety 1 1 Section Safety CAUTION Do not install or operate any power regenerative unit which is damaged or has missing parts Failure to observe this caution may re...

Страница 13: ...a standard building not necessarily enclosed in a control panel The protective structure conforms to the standards of NEMA 1 in the USA Checkpoints Description Does the power regenerative unit model...

Страница 14: ...1 2 Inspection Checkpoints 14 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA RC5 Instruction Manual This page intentionally blank...

Страница 15: ...This chapter describes the configuration location and space when mounting the RC5 2 1 SECTION SAFETY 16 2 2 CHECKING INSTALLATION SITE 17 2 3 CLEARANCES 18 2 4 DIMENSIONS 19 2 5 REMOVING AND REPLACING...

Страница 16: ...t cover or the front panel Otherwise the main unit may be dropped causing damage to the unit Mount the power regenerative unit on nonflammable material i e metal Failure to observe this caution can re...

Страница 17: ...oid using outdoors Corrosive gases or liquids Dust or metallic particles in the air For enclosed wall mounted type Physical shock vibration Magnetic noise Example welding machines power devices etc Hi...

Страница 18: ...op and bottom covers to use the open chassis type of 200 V 400 V 30 kW or less 3 When installing the models of 200 V 400 V 37 kW or more equipped with eyebolts extra spacing will be required on either...

Страница 19: ...200 V 3 7 kW model Use open chassis type 200 V 400 V 30 kW and lower with the top and bottom covers removed Figure 2 2 Figure 2 2 Dimensions of RC5 Models of 200 V 400 V 37 kW and Higher Figure 2 3 sh...

Страница 20: ...200 7 87 300 11 81 205 8 07 186 7 32 285 11 22 8 0 0 32 5 5 M6 2015 6 2018 250 9 84 380 14 96 225 8 86 236 9 29 365 14 37 7 5 0 30 10 2022 2030 400 15 75 27 5 1 08 11 2037 325 12 80 450 17 72 285 11...

Страница 21: ...oth sides and lift in the direction shown by arrow 3 Figure 2 4 Figure 2 4 Removing and Replacing the Front Cover Note Do not replace the front cover with the LCD monitor digital operator connected Th...

Страница 22: ...nitor digital operator from the front cover Figure 2 5 Figure 2 5 Removing the LCD Monitor Digital Operator Replacing the LCD Monitor Digital Operator Engage the LCD monitor digital operator on claws...

Страница 23: ...TRIC TOEP C710656 01C YASKAWA RC5 Instruction Manual 23 3 Wiring 3 1 SECTION SAFETY 24 3 2 CONNECTION DIAGRAM 25 3 3 SELECTING PERIPHERAL DEVICES 26 3 4 WIRING MAIN CIRCUIT TERMINALS 29 3 5 EXTERNAL T...

Страница 24: ...ass or equivalent to the SCCR rating of the VFD to which it is connected whichever value is less R5 Series of Power Regenerative devices shall be connected to a VFD which incorporates Solid State Shor...

Страница 25: ...ctor fuse and fuse holder 5 The sequence input terminal of RC5 is the same as terminal S1 6 The wiring distance between the power coordinating reactor and RC5 and a Yaskawa AC Drive should be 10 m or...

Страница 26: ...onds maximum on time of every 240 seconds The overload rating is 150 braking torque for 30 seconds Please note the peak torque should be less than 200 The RC5 requires selecting Power Coordination and...

Страница 27: ...FU 002055 30323 1 45P51A 3 7 7 5 FU 002030 A60Q15 2 3 FU 002055 30323 1 47P51A 5 5 10 FU 002030 A60Q15 2 3 FU 002055 30323 1 40111A 7 5 15 FU 002032 A60Q30 2 3 FU 002055 30323 1 40151A 11 20 FU 002032...

Страница 28: ...twisted shielded or twisted pair shielded wire for the control circuit line and connect the shielded sheath to inverter terminal E See Figure 3 3 Figure 3 3 Figure 3 3 Shielded Wire Termination Groun...

Страница 29: ...ent r1 11 1 21 t1 31 25P5 R L1 S L2 T L3 M4 3 5 to 5 5 12 to 10 r1 11 1 21 t1 31 2 to 5 5 14 to 10 3 5 to 5 5 12 to 10 27P5 R L1 S L2 T L3 M4 5 5 10 r1 11 1 21 t1 31 2 to 5 5 14 to 10 3 5 to 5 5 12 to...

Страница 30: ...S L2 T L3 M5 3 5 to 5 5 12 to 10 r1 11 1 21 t1 31 2 to 5 5 14 to 10 4015 R L1 S L2 T L3 M5 5 5 10 r1 11 1 21 t1 31 2 to 5 5 14 to 10 5 5 10 4018 R L1 S L2 T L3 M6 8 to 14 8 to 6 r1 11 1 21 t1 31 M4 2...

Страница 31: ...s calculated as follows If there is a possibility of excessive voltage drop use a larger wire suitable to the required length Line voltage drop V 3 x wire resistance km x wire length m x current A x 1...

Страница 32: ...of the control card Signal Input Function Function Signal Level Sequence Input S1 MANUAL RUN Run when CLOSED stops when OPEN 24 VDC 8 mA Photocoupler isolation S2 AUTO RUN Auto run regenerative operat...

Страница 33: ...Manual 33 4 Operation 4 1 SECTION SAFETY 34 4 2 CHECKS PRIOR TO MAIN POWER APPLICATION 35 4 3 SETTING THE POWER SUPPLY VOLTAGE JUMPER 36 4 4 USING THE DIGITAL OPERATOR 37 4 5 DIGITAL OPERATOR MODES 39...

Страница 34: ...your hand is wet Failure to observe this warning can result in an electric shock Never touch the terminals while current is flowing even if the power regenerative unit stops Failure to observe this w...

Страница 35: ...0 V class 200 to 230 VAC 50 60 Hz 400 V class 380 to 460 VAC 50 60 Hz Make sure that the power regenerative unit and the Drive are connected correctly Make sure that the phase sequence of the main cir...

Страница 36: ...mance of the power regenerative unit The jumper is factory set to 460 V when shipped If the power supply voltage is not 460 V use the following procedure to change the setting 1 Turn OFF the power sup...

Страница 37: ...Operator Component Names and Functions LOCAL REMOTE MENU DIGITAL OPERATOR JVOP 130 ESC DATA ENTER JOG FWD REV RESET RUN STOP DRIVE FWD REV REMOTE SEQ REF Dc Bus Voltage U1 02 300 VDC Keys Execute ope...

Страница 38: ...ey Not used FWD REV Key Not used RESET Key Set the number of digits for parameter settings Also acts as the reset Key when a fault has occurred Increment Key Selects menu items groups functions and pa...

Страница 39: ...ion or displaying the fault history Initialize mode Use this mode when selecting the language displayed on the Digital Operator selecting the access level for reading setting user parameters selecting...

Страница 40: ...tal operator press the MENU Key to enter the operation mode and then press the DATA ENTER Key from the operation mode display to bring up the monitor display Run commands can t be received from any ot...

Страница 41: ...rminals to the operator Step Key Sequence Digital Operator Display Remarks 1 MENU Main Menu Operation 2 Press twice Main Menu Programming 3 DATA ENTER Group b Application 4 DATA ENTER Function b1 Sequ...

Страница 42: ...ion mode appears when the power is turned ON Operations in Operation Mode Key operations in operation mode are shown in Figure 4 4 Figure 4 4 Figure 4 4 Operations in Operation Mode All modes paramete...

Страница 43: ...ommands of the drive and the power regenerative unit should be turned ON at the same time Never turn the run command of the power regenerative unit OFF while the drive output during run is ON Run outp...

Страница 44: ...1 sec Figure 4 6 Figure 4 6 Time chart of the Auto Run Mode Manual Run Manual run is the mode in which the RC5 starts running when the terminal S1 SC is closed and stops one second after S1 SC is ope...

Страница 45: ...YASKAWA ELECTRIC TOEP C710656 01C YASKAWA RC5 Instruction Manual 45 5 Maintenance and Inspection 5 1 SECTION SAFETY 46 5 2 PERIODIC INSPECTION AND MAINTENANCE 47...

Страница 46: ...ed to perform maintenance inspections or parts replacement Remove all metal objects watches bracelets etc before operation Use tools which are insulated against electric shock Failure to observe this...

Страница 47: ...as screws inside the RC5 Failure to observe this caution may result in a short circuit and a fire Periodic inspection standards vary depending the installation environment and usage conditions of the...

Страница 48: ...5 2 Periodic Inspection and Maintenance 48 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA RC5 Instruction Manual This page intentionally blank...

Страница 49: ...YASKAWA ELECTRIC TOEP C710656 01C YASKAWA RC5 Instruction Manual 49 6 Troubleshooting 6 1 FAULT DETECTION 50 6 2 MINOR FAULT DETECTION 52 6 3 OPERATION ERRORS 53...

Страница 50: ...cause FdVe Power F Fault Power Supply Frequency Fault AC power supply frequency has exceeded the setting value F1 10 The power supply fluctuations occurred during running Power loss occurred during r...

Страница 51: ...again Try setting the constants again CPF00 COM ERR OP CONV Control Circuit Error 1 Operator Communications Error Communications with the digital operator were not established within 5 seconds after...

Страница 52: ...ass Approx 400 VDC 400 V class Approx 800 VDC The regenerative energy from the motor is too large Check the capacity of the power regenerative unit Increase the capacity The power supply voltage is to...

Страница 53: ...ther When an operation error has occurred refer to the following table to identify and correct the cause of the errors Table 6 3 Operation Error Displays and Incorrect Settings Display Meaning Incorre...

Страница 54: ...6 3 Operation Errors 54 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA RC5 Instruction Manual This page intentionally blank...

Страница 55: ...YASKAWA ELECTRIC TOEP C710656 01C YASKAWA RC5 Instruction Manual 55 7 Specifications...

Страница 56: ...ED 187 5 for 30 s max torque 250 Standard Duty 80 cont 100 for 60s 25 ED 150 for 30s max torque 200 Input Power Supply Voltage Frequency 200 to 220 VAC 50 Hz 200 to 230 VAC 60 Hz Allowable Voltage Fl...

Страница 57: ...uctuation 3 Hz 3 phase rotation Control Characteristics Control Method 120 current conduction Input Power Factor 0 9 or more Rated current Overload Capacity Standard Duty 150 for 30 seconds Heavy Duty...

Страница 58: ...58 YASKAWA ELECTRIC TOEP C710656 01C YASKAWA RC5 Instruction Manual This page intentionally blank...

Страница 59: ...YASKAWA ELECTRIC TOEP C710656 01C YASKAWA RC5 Instruction Manual 59 A Parameter List...

Страница 60: ...01 Hz AC Frequency U1 10 Input terminal status Shows input ON OFF status Cannot be output Input Term Sts U1 11 Output terminal status Shows output ON OFF status Output Term Sts U1 12 Operation status...

Страница 61: ...atus when the last fault occurred Same format as U1 12 Regen Unit Sts U2 14 Cumulative operation time at fault Elapsed operating or power on time when the last fault occurred 1 H Elapsed Time U2 20 Vo...

Страница 62: ...to 50 0 V 2 0 x A For 400 V class power regenerative units double the initial setting and setting range V Bias of Run C8 19 Hysteresis voltage width at operation start stop 0 5 to 50 0 V 3 0 x A For 4...

Страница 63: ...s reactance may be necessary Consult the factory before changing this parameter setting PUV Det Level L5 01 Number of auto restart attempts 0 to 10 0 x A Sets the counter for the number of times the U...

Страница 64: ...digits of the model number This parameter only needs to be set when installing a new control board Do not change for any other reason Regen Unit Model o2 06 Operation selection when digital operator i...

Страница 65: ...lt Normally Closed During Run Alarm Only Setting value Function H2 02 03 Remarks 0 During run During RUN 1 Closed When a run command is input or the Unit is outputting voltage 6 Regenerative unit read...

Страница 66: ...r supply voltage AC Voltage 200 V class 200 V 5 V 400 V class 400 V 5 V 0 to 10 V output 100 400 800 Vdc depending on the Unit voltage rating 5 Current at power side AC Current Rated current 10 V 100...

Страница 67: ...ng Installation Site Chapter 3 Addition Note on UL standard in Closed Loop Connectors Size Revision Note on Short Circuit Current Rating SCCR in Section Safety Closed Loop Connectors Sizes Table Septe...

Страница 68: ......

Страница 69: ...04 01 New Tech Park 556741 Singapore Phone 65 6282 3003 Fax 65 6289 3003 http www yaskawa com sg YASKAWA ELECTRIC SHANGHAI CO LTD No 18 Xizang Zhong Road 17F Harbour Ring Plaza Shanghai 200001 China...

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