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5.5 Checklist for the EMC-compliant installation of controllers

EMC-measures

Space for Notes

Connection of the inactive parts

You should take special care to check the connections of:

Module racks

Frames

Screen and protected earth conductor

Are all the inactive metal parts interconnected by means of large-surface and low-

impedance connections?

Has a proper connection been installed with respect to the ground/protected earth con-

ductor system?

Has the isolation been removed from varnished and anodized surfaces or have these

connections been fitted with special contact washer?

Have the connection been protected from corrosion, e.g. by means of grease?

Have doors been grounded by means of grounding straps connected to the body of the

cubicle?

Cable routing

Cabling divided into groups?

Power cables (230 ... 400V) and signal lines installed in separate channels or

bunches?

Potential compensating

When installing the equipment at separate locations, check the installation of the

potential compensating line.

Cable screen

All covers of plugs are metallic?

All analog and data lines installed screened?

Line screens attached to the screening or the protected earth conductor?

Have the screens been connected by means of large-surface and low-impedance

cable clamps?

Cable screens grounded both-sided where possible?

Inductors

Have the coils of contactors controlled by means of contacts been connected to

snubber networks?

VIPA HMI

Installation guidelines

Checklist for the EMC-compliant installation of controllers

HB160 | PPC | 62K-PNJ0 | en | 20-20

Содержание 62K-PNJ0

Страница 1: ...PPC 62K PNJ0 Manual HB160 PPC 62K PNJ0 en 20 20 VIPA HMI Panel PC PPC010 CE ...

Страница 2: ...67K PNJ0_000_PPC010CE 4 EN 2020 YASKAWA Europe GmbH Ohmstraße 4 91074 Herzogenaurach Tel 49 9132 744 0 Fax 49 9132 744 186 Email info yaskawa eu com Internet www yaskawa eu com ...

Страница 3: ...a PLC system 27 3 5 Operating system Windows Embedded Compact 7 28 3 5 1 General 28 3 5 2 Structure 29 3 6 Integrated server 31 3 6 1 General 31 3 6 2 ftp server 32 3 6 3 Telnet server 33 3 6 4 VNC server 34 3 7 Access to the network resources 36 4 BIOS setup 37 4 1 Overview 37 4 2 Main 38 4 3 Advanced 39 4 4 Chipset 44 4 5 Boot 47 4 6 Security 48 4 7 Save and exit 49 5 Installation guidelines 51 ...

Страница 4: ... Descriptions may be included for units which are not present at the customer site The exact scope of delivery is described in the respective purchase contract Hereby YASKAWA Europe GmbH declares that the products and systems are in compli ance with the essential requirements and other relevant provisions Conformity is indi cated by the CE marking affixed to the product For more information regard...

Страница 5: ...PNJ0 It contains a description of the structure project engineering and deployment This manual is relevant for Product Order number as of state HW BS PPC010 CE 67K PNJ0 01 WindowsÒ Embedded Compact 7 The manual is targeted at users who have a background in automation technology The manual consists of chapters Every chapter provides a self contained description of a specific topic The following gui...

Страница 6: ...ersonnel in the n project design department n installation department n commissioning n operation CAUTION The following conditions must be met before using or commis sioning the components described in this manual Hardware modifications to the process control system should only be carried out when the system has been disconnected from power Installation and hardware modifications only by properly ...

Страница 7: ...ules that have been damaged by electrostatic discharges can fail after a temperature change mechanical shock or changes in the electrical load Only the consequent implementation of protection devices and meticulous attention to the applicable rules and regulations for handling the respective equipment can prevent failures of electrostatic sensitive modules Modules must be shipped in the original p...

Страница 8: ...TFT Panel 262K n PCAP multitouch n Display resolution 1280 x 800 n IntelÒ Atom Processor D2550 Dualcore 1 86GHz 1M L2 Cache n Work memory 2x 204Pin DDR3 SO DIMM Socket 2GB DDR3 n User memory 2GB SATA DOM n CFast slot n 2 RS232 RS422 RS485 switchable 4 USB A 2 Ethernet interfaces VGA port and Audio out n Metal case n Passive cooling n Easy mounting via integrated pivoted lever n Protection class IP...

Страница 9: ...interface COM 1 6 4x Host USB A interface 7 RJ45 jack for Ethernet communication LAN 2 8 RJ45 jack for Ethernet communication LAN 1 9 3 5mm Audio Line out 10 Power switch pushbutton 11 Slot for CFast storage media 12 Display with touch sensitive area touch screen Front view VIPA HMI Hardware description Structure Overview HB160 PPC 62K PNJ0 en 20 20 9 ...

Страница 10: ...sure that the Panel PC always has to be supplied with external voltage 1 Slot for CFast storage media 2 Power switch pushbutton The Panel PC starts automatically when the power supply is switched on It may be switched off by the power switch But you can change the configuration in the BIOS setup so that the Panel PC has to be switched on by the power switch Ä Restore AC Power Loss page 46 Bottom v...

Страница 11: ...2 3 2 Interfaces VIPA HMI Hardware description Structure Interfaces HB160 PPC 62K PNJ0 en 20 20 11 ...

Страница 12: ...kbit s RS422 interface n Logical conditions as voltage difference between 2 twisted lines n Serial bus connection full duplex four wire operation n Line length 250m at 115 2kbit s 1200m at 19 2kbit s n Data transfer rate up to 115 2kbit s RS485 interface n Logical conditions as voltage difference between 2 twisted lines n Serial bus connection half duplex two wire operation n Line length 250m at 1...

Страница 13: ...VIPA HMI Hardware description Structure Interfaces HB160 PPC 62K PNJ0 en 20 20 13 ...

Страница 14: ...B SATA DOM user memory n USB storage media using Host USB A interface n Slot for CFast memory card The Panel PC has a work memory with a size of 2GB The work memory is not buffered and is deleted after shut down As internal permanent storage medium the Panel PC has a 2GB flash module 1200Mbyte for user data After the start of WindowsÒ this memory is listed as Flashdisk under My Device The Panel PC...

Страница 15: ... n c S6 SATA_RX1 PC11 n c S7 GND PC12 n c PC1 CFAST_CDI PC13 VCC3 PC2 GND PC14 VCC3 PC3 n c PC15 GND PC4 n c PC16 GND PC5 n c PC17 CFAST_CDO Prior to removing the CFast card make sure the unit s power is off and disconnected from the power supply VIPA HMI Hardware description Structure Memory management HB160 PPC 62K PNJ0 en 20 20 15 ...

Страница 16: ... H x D 292 x 207 x 54 20mm Installation depth 54 20mm The degrees of protection are only guaranteed when the following is observed The material thickness of the installation cut out is 3 12mm The deviation from the plane for the panel cut out is 0 5mm Permissible surface roughness in the area of the seal 120µm fric tion coefficient 120 Installation dimensions 10 1 67K PNJ0 VIPA HMI Hardware descri...

Страница 17: ...ation voltage to reference earth Inputs outputs AC DC 50V test voltage AC 500V Protective measures against short circuit Environmental conditions to EN 61131 2 Climatic Storage transport EN 60068 2 14 20 75 C Operation Horizontal installation EN 61131 2 0 50 C Vertical installation EN 61131 2 0 50 C Air humidity EN 60068 2 30 RH1 without condensation rel humidity 10 95 Pollution EN 61131 2 Degree ...

Страница 18: ... 1000MHz 10V m 80 AM 1kHz 1 4GHz 2 0GHz 3V m 80 AM 1kHz 2GHz 2 7GHz 1V m 80 AM 1kHz EN 61000 4 6 HF conducted 150kHz 80MHz 10V 80 AM 1kHz EN 61000 4 4 Burst degree of severity 3 EN 61000 4 5 Surge degree of severity 3 Due to the high energetic single pulses with Surge an appropriate external protective circuit with lightning protection elements like conductors for lightning and overvoltage is nece...

Страница 19: ... 11 CE Standard Work memory 2 GB User memory 2 GB Available memory user data 1200 MB SD MMC Slot CF Card Slot Typ II CFast Slot ü Time Real time clock buffered ü Clock buffered period min 4 y Type of buffering lithium battery Load time for 50 buffering period Load time for 100 buffering period Accuracy max deviation per day 10 s Operating controls Touchscreen PCAP Touch function Dual Touch Keyboar...

Страница 20: ...mitted range DC 20 4 28 8 V Reverse polarity protection ü Current consumption no load operation 1 2 A Current consumption rated value 1 3 A Inrush current 1 3 A I t 0 35 A s Power loss 32 W Status information alarms diagnostics Supply voltage display none Mechanical data Housing Protection class Material coated aluminium steel plate Mounting via integrated pivoted lever Protection class IP front s...

Страница 21: ...ess 12 mm Net weight 4 kg Weight including accessories Gross weight Environmental conditions Operating temperature 0 C to 50 C Storage temperature 20 C to 75 C Certifications UL certification yes KC certification VIPA HMI Hardware description Technical data HB160 PPC 62K PNJ0 en 20 20 21 ...

Страница 22: ...ing tableau and control cabinet fronts the Panel PC requires the following front panel cutting Panel PC W x H in mm 67K PNJ0 297 x 212mm The material thickness of the installation cut out is 3 12mm For the installation of the panel pivoted lever are integrated For the installation a crosstip screwdriver is required 1 Push the Panel PC 3 from the front side into the front panel cutting 1 until it t...

Страница 23: ...ulling the plate 2 With the label facing up insert the CFast card until it is completely seated in the slot and reinstall the cover plate ð After installation the CFast card is automatically recognized 1 Remove the screws 2 Pull the holding plate from the card slot 3 Push the CFast card to remove the card 4 Reinstall the cover plate CAUTION Prior to removing the CFast card make sure the unit s pow...

Страница 24: ...e firmware update an external keyboard and an USB stick memory size 4GB is necessary The new image file for your Panel PC should be on the USB stick You will find the file and a detailed description of the firmware update on www vipa com under Service Support in the download area In the Startup Manager run the Firmware update of your Panel PCs via the Info Update button 3 3 2 Startup Manager As so...

Страница 25: ...ia Windows Start è Settings è Control Panel n To execute the firmware update press the button Info Update After clicking Info Update the current image is displayed under Image Version with panel name crea tion date and version number With Create Screenshot you can make a screen shot of the panel information and select a destination for its storage n To execute the firmware update an external keybo...

Страница 26: ...tic startup of the VNC Server the Movicon TCP upload server und the Startup Manager With back you can return to the select menu By default the configuration of the Startup Manager the registry settings for the back light the local settings and the LAN settings will be saved by Backup in Flashdisk è Backup The name of the backup file is backup bkv Which settings will be saved and the storage locati...

Страница 27: ...led runtime version of the HMI SCADA project engineering platforms your project is run able n By using the according communication driver the Panel PC supports connecting options to the PLC via Ethernet n During operation your operating device communicates with the according PLC and reacts to the application courses in the PLC according to the configured processes Via dialogues configured before p...

Страница 28: ... A double click on an object opens res executes this n Drag By tapping on an object and then dragging you can move the object on the screen If no object is selected a frame is created by the dragging that selects the touched objects The windows can be moved via the head bar Here you can also find the OK button to confirm entries and the X button for exiting the dialog You can not exit WEC7 By swit...

Страница 29: ...u access to all components of your Panel PC such as appli cations system settings file browser etc 2 Open applications For every open application a button can be found in the task bar There is no button for minimizing The switch between the applications is performed via this buttons 3 Network connection As soon as your Panel PC is connected via Ethernet you can see here the Ethernet address If the...

Страница 30: ...Caps Lock The software keyboard allows you to enter key entries without connecting an external keyboard As soon as an entry is required the software keyboard is automatically shown Hide Input Panel hides the keyboard again As many components of the Control Panel conform with the System Control of Win dowsÒ most of the description is not necessary The description of the control panel com ponents re...

Страница 31: ...er 3 6 1 General The Panel PC has several integrated server that enable a remote maintenance within a network Some servers only allow access by means of entering User name and Pass word The following login data are used standardly User name wince Password vipatp Per default the following server are integrated n ftp server activated n Telnet activated n VNC not activated Phrases that are used in th...

Страница 32: ...ry view for ftp sites 2 Restart the Internet Explorer ð The settings are saved Below is explained how to establish of a ftp connection between a WindowsÒ based PC with Windows Explorer as ftp client and your Panel PC 1 Connect your Panel PC with the network where your PC is a member via an Ethernet cable 2 Switch on your Panel PC 3 As soon as your Panel PC is connected via Ethernet you can monitor...

Страница 33: ...lowing into the address bar telnet IP address ð When the connection is established the Panel PC asks for the user name and the password 2 Enter the following Login wince Password vipatp entry is hidden ð After entering valid user data a command line for entries appears By entering Exit res closing the window you can terminate the Telnet connection at any time After establishment of a Telnet connec...

Страница 34: ...tivate all safety attitudes with the VNC server you should use these exclusively for start up For this reason the VNC server is on delivery deactivated Due to software reasons YASKAWA does not support the VNC server function The VNC connection establishment has the following approach 1 Start the VNC server via Start è Programs è Tools è winvnc or activate the VNC server in the Startup Manager unde...

Страница 35: ...rd vipatp You can change the password over the configuration file for this execute vncconfig exe Now a VNC connection is established and the screen con tent of the Panel PC is monitored within a window Closing the VNC window terminates the VNC connection the server keeps running VIPA HMI Deployment Panel PC Integrated server VNC server HB160 PPC 62K PNJ0 en 20 20 35 ...

Страница 36: ...etwork PC The connection of a local name at the Panel PC with a shared drive of the network PC happens with the following approach 1 Enter the following in the command prompt net use local_name network drive user User name 2 Enter user name password and where app user group After successful login the following message appears Successfully mapped to network name The connected network drive is then ...

Страница 37: ...n Making changes to the power management configuration n Changing the password or making other changes to the security setup Normally CMOS setup is needed when the system hardware is not consistent with the information contained in the CMOS RAM whenever the CMOS RAM has lost power or the system features need to be changed Most of the configuration settings are either predefined according to the Lo...

Страница 38: ...4 Saves and exits the setup program Enter Enters the highlighted submenu When 4 appears on the left of a particular field it indicates that a submenu which contains addi tional options are available for that field Main Basic system configuration Advanced Extended system configuration Chipset Configuration chipset Boot Boot sequence Security Security settings Save and Exit Save and exit 4 2 Main Th...

Страница 39: ... to 59 Displays the access level of the current user in the BIOS for example administrator 4 3 Advanced This menu allows you to configure the system s extended functions Here you can con figure the CPU and the periphery CAUTION Setting incorrect field values may cause the system to malfunction Enables or disables the boot option for legacy network devices connected to LAN1 or LAN2 Disabled Starts ...

Страница 40: ...eturn a value greater than 3 The default is disabled because this problem does not exist in the Windows series operating systems If you are using an operating system other than Windows this problem may occur To avoid this problem enable this field to limit the return value to 3 or less than 3 Disabled default All of the CPUID functions are supported Enabled Limit the return value to 3 or less than...

Страница 41: ...gures the serial ATA drives to use AHCI AdvancedHost Con troller Interface AHCI allows the storage driver to enable the advanced serial ATA features which will increase storage performance This section is used to configure USB devices such as keyboard mouse and hub SATA Controller s Configure SATA as Submenu USB Configura tion VIPA HMI BIOS setup Advanced HB160 PPC 62K PNJ0 en 20 20 41 ...

Страница 42: ...figure serial ports 0 to 1 Displays the Super I O chip used on the board This section is used to configure serial port 0 Enables or disables the serial port Disabled Serial port is not available Enabled default Serial port is available Selects an optimal setting for the super IO device This field is used to configure the mode of serial port 0 as RS232 default RS422 RS485 or RS485 AUTO This section...

Страница 43: ... as RS232 RS422 default RS485 or RS485 AUTO Enables or disables the terminal resistor for RS422 and RS485 Disabled Terminal resistor not activated Enabled default Terminal resistor activated This section PC Health Status is used to configure the hardware temperature and vol tages Serial Port Change Settings Onboard Serial Port 1 Mode Terminal resistor H W Monitor VIPA HMI BIOS setup Advanced HB160...

Страница 44: ...the chipset CAUTION Setting incorrect field values may cause the system to malfunction Display the memory information This section is used to configure the IntelÒ IGD graphic configuration Host Bridge Submenu IntelÒ IGD Con figuration VIPA HMI BIOS setup Chipset HB160 PPC 62K PNJ0 en 20 20 44 ...

Страница 45: ...itch The default setting is Tact Switch Please configure this option only when changing the panel otherwise the display may not work The options are Tact Switch Manual and Light Sensor The default setting is Manual and the Backlight option below will be configurable IGFX Boot Type Backlight Control Select Backlight On Off Reverse Backlight Dimming Con trol Select VIPA HMI BIOS setup Chipset HB160 ...

Страница 46: ...recision event timer System response when power returns after an AC power failure Last State The system will return to the state where you left off before power failure occurs Power Off The system s power is off You must press the power button to Power On the system Power On default The system will automatically Power On Enables or disables Beep Backlight Fixed Graphics Memory Size Submenu South B...

Страница 47: ... Disabled Displays normal POST messages Upon Request GA20 can be disabled using BIOS services Always Do not allow disabling GA20 this option is useful when any RT code is executed above 1MB This field is used to set display mode for Option ROM Allows Option ROMs to trap Interrupt 19 when enabled Adjust the boot sequence of the system Sets the order of the legacy devices in this group Setup Promt T...

Страница 48: ...ministrator rights Select this to reconfigure the administrator s password Your password must contain at least 3 characters and should be maximal 20 characters long Select this to reconfigure the user s password Your password must contain at least 3 characters and should be maximal 20 characters long If ONLY the Administra tor s password is set If ONLY the User s pass word is set Administrator Pas...

Страница 49: ...ility and reboot the system without saving the changes select this field then press Enter You may be prompted to confirm again before exiting The BIOS setup exits and a restart follows To save changes and continue configuring the BIOS select this field then press Enter A dialog box will appear Confirm by selecting Yes To discard the changes select this field then press Enter A dialog box will appe...

Страница 50: ...s Enter A dialog box will appear Confirm by selecting Yes To bypass the boot sequence from the boot option list and boot from a particular device select the desired device and press Enter To launch EFI shell from a filesystem device select this field and press Enter Save as User Defaults Restore User Defaults Boot Override Launch EFI Shell from file system device VIPA HMI BIOS setup Save and exit ...

Страница 51: ...ferent ways n Electromagnetic fields RF coupling n Magnetic fields with power frequency n Bus system n Power supply n Protected earth conductor Depending on the spreading medium lead bound or lead free and the distance to the interference cause interferences to your control occur by means of different coupling mechanisms There are n galvanic coupling n capacitive coupling n inductive coupling n ra...

Страница 52: ...alkie n Sparking lines sparking plugs collector of electric motors welding devices In the most times it is enough to take care of some elementary rules to guarantee the EMC Please regard the following basic rules when installing your PLC n Take care of a correct area wide grounding of the inactive metal parts when installing your components Install a central connection between the ground and the p...

Страница 53: ... special EMC actions Consider to wire all inductivities with erase links Please consider luminescent lamps can influence signal lines n Create a homogeneous reference potential and ground all electrical operating sup plies when possible Please take care for the targeted employment of the grounding actions The grounding of the PLC serves for protection and functionality activity Connect installatio...

Страница 54: ...ltage even in case of an error Thus you have to connect the ground with the protected earth conductor To avoid ground loops local distant ground constructions cubicles construction and machine parts have to be connected with the protected earth conductor system in star topology Please regard at grounding n Connect the inactive metal parts as carefully as the active ones n Take care of impedance lo...

Страница 55: ...e groups Group A Group B Group C Group D Group A 1 2 3 4 Group B 2 1 3 4 Group C 3 3 1 4 Group D 4 4 4 1 1 The lines may be installed in common bundles or cable trusses 2 The lines have to be installed in different bundles or cable trusses without min distance 3 The lines have to be installed in different bundles or cable trusses inside of cubicles and outside of the cubicle but inside the buildin...

Страница 56: ...ce of the equipotential bonding conductor must not exceed 10 of the impedance of the screen where screened signal lines are connected between the dif ferent sections of the plant and the screening is connected to ground neutral on both sides n The cross sectional area of the equipotential bonding conductor must be calculated to carry the maximum equalization current The following cross sections ha...

Страница 57: ...the cover Do not connect the screen to PIN 1 of the connector In case of stationary operations it is recommended that the remove the insulation from the screened cable without cutting the screen and to attach this point to the screening neutral rail Potential differences can give rise to an equalization current via the screen connected between the two ground connections In this case you must insta...

Страница 58: ...a Z diode using a varistor using RC network Every cubicle must be provided with a power outlet for the PU These outlets must be wired to the distribution system which is also used to connect the neutral conductor for the cubicle The cubicle illumination should consist of incandescent lights e g LINESTRA lamps Avoid using fluorescent lamps as these lamps can cause interference If you can not avoid ...

Страница 59: ...s been grounded by means of grounding straps connected to the body of the cubicle Cable routing Cabling divided into groups Power cables 230 400V and signal lines installed in separate channels or bunches Potential compensating When installing the equipment at separate locations check the installation of the potential compensating line Cable screen All covers of plugs are metallic All analog and d...

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