Yantrika DWT 300 Скачать руководство пользователя страница 7

"Process Instruments and Calibrators"

4.1

5.1

5.2

5.3

Closing Up

The tester should be left in the following condition after current calibration work is over. 
a) Release valve: Open 
b) Screw pump: Fully withdrawn by turning it counter-clockwise.  
c) Union connectors: Plugged 
d) Weights: Removed from the carriers, properly cleaned with a soft cloth, and stacked near the machine. 
e) Dust cover: Placed over the instrument.

Re-Adjustment of Pressure Gauges

Study the test results of the pressure gauge and resolve the error at each point so as to find the zero error and
the continuous increase/decrease of error. Install the pressure gauge on the tester and proceed as follows.

Zero Error ( Constant error at all readings)

Install the pressure gauge on the tester and raise the pressure upto the value of the first main division of the
pressure gauge. Remove the pointer by means of the pointer puller and place it at the correct position by hand.
Finally fix it in position by means of the pointer punch which may be tapped by the handle of a screw driver or
a very light hammer. Check readings once again.

Study the test results of the pressure gauge and resolve the error at each point so as to find the zero error and
the continuous increase/decrease of error. Install the pressure gauge on the tester and proceed as follows.

Note: Zero error is not corrected at the zero point of the gauge.

Ratio Error ( Error continuously increases or decreases) 

There is a link which connects the free end of the bourdon tube to the arm of the segment gear. The segment
gear arm has a slot in which the link is connected. Moving the position of the link in the slot towards the
bearing pin of the segment gear will cause the gauge pointer to move faster with increasing pressure. Moving
the link away from the bearing pin will make the pointer move slower with increasing pressure. This
adjustment is a trial and error procedure, but with a little practice, it may be done quite quickly. Some high
quality gauges like test gauges have another link between the segment gear and the bourdon for adjusting
linearity and angularity. This may be used to adjust the reading at mid scale.

Transmitters and digital gauges should be adjusted as per the procedure given by their manufacturer.

Instruction Manual

Содержание DWT 300

Страница 1: ... Process Instruments and Calibrators Dead Weight Tester Instruction Manual ...

Страница 2: ...rcuit Main Block This is the manifold that connects the screw pump to the tester Piston Cylinder Unit PCU This is mounted on the top face of the low high pressure block Oil from the block flows through the mounting column and the pressure acts below thepiston A weight carrier is fixed on the piston to provide a loading surface on which weights are stacked A weight marked carrier if supplied must a...

Страница 3: ... weight including carriers are marked with the pressure equivalent of the weight and the serial number of the tester for which it is calibrated The weights have a projection on the top face and a recess on the bottom face to maintain concentric stacking of the weights on the carrier or elsewhere Release Valve The release valve is the only user operable valve in the system It should be left open du...

Страница 4: ...struments and Calibrators Instruction Manual Legend 1 2 3 4 5 HP Piston Carrier LP Piston Carrier Oil Reservoir Screw Pump Gauge Block 6 7 8 9 10 Main Block Handle Rod Leveling Screw Gauge Connector Release Valve ...

Страница 5: ...in the tool box Install the following as shown in the illustration on the previous page a Levelling screws b Screw pump handle rods c Place the weight carrier on the LP Piston Place the bell and carrier on HP Piston If Electrical Power Rotation is ordered with the tester attach the motor assembly to the baseplate of thetester by means of the bolts provided Tighten well Attach the motor driving bel...

Страница 6: ...d on top of the fixed piece This has been done to reduce chances of transportation damage in an improperly packed machine Please make sure that both carrier pieces are put on the machine before any readings are taken Please also note that weights may be placed on the LP or HP piston as desired The pressure indicated would be according to which of the 2 PCUs is floating on Oil Pressure h Turn the s...

Страница 7: ...w driver or a very light hammer Check readings once again Study the test results of the pressure gauge and resolve the error at each point so as to find the zero error and the continuous increase decrease of error Install the pressure gauge on the tester and proceed as follows Note Zero error is not corrected at the zero point of the gauge Ratio Error Error continuously increases or decreases Ther...

Страница 8: ...The columns need not be removed if the tester does not have electrical power rotation Now remove the sheet metal cover of the tester Unscrew the screw nut which is the outermost piece in the screw pump cylinder assembly and pull the screw along with the dual area plunger out of the tester Replace the O rings with fresh ones taking care not to introduce any wrinkles or twisting while installing the...

Страница 9: ...range and leave for a few minutes to allow trapped air to escape b Pistons should be clean If pistons get stuck or appear tight in rotation clean the pistons with clean solvent like carbon tetrachloride or isopropyl alcohol apply oil fit back and rotate the weights at high pressure to free them c Large pressure drops will show up as leak Open cover and check seal nearest to oil spill ...

Страница 10: ...d for calibration of pressure transmitters PT100 and recorder inputs along with above instruments Digital Pressure Gauges High Accuracy Various Ranges from Vacuum to 700 bar Handheld Comparison Test Pump Calibration of Pressure From 1 to 700 bar Hand Held Documenting Pressure Calibrator Testing procedures of the pressure process instrument Precision Master Gauges Various Ranges from Vacuum to 2500...

Страница 11: ......

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