Yantrika DWT 300 Скачать руководство пользователя страница 6

"Process Instruments and Calibrators"

3.1

Instruction Manual

Operating Procedure

a) Open release valve

b) Close the gauge connector stopper on the union connector or alternatively, remove the gauge stopper and
fix the gauge on the union connector. Hand tightening is sufficient if PU washers are used and overtightening
should be avoided. 

Overtightening PU washers may block the oil path to the gauge.

c) Slowly turn the screw pump handle clockwise completely.

d) Pour oil into the oil cup, filling it up almost completely.

e)

Slowly

turn the screw pump handle anticlockwise completely. This will fill the screw pump with oil. On the

first use, turn the handle clockwise again and

slowly

turn it back anticlockwise. This is to remove air that

might be there in the system.

f)With the handle turned fully anti clockwise, close the release valve and fix the gauge to be tested if it has not
been fitted in step (b)

g) Load the necessary weights on the LP or HP weight carrier as per requirement. Please note that in ome
machines the

carrier weight is split into two parts

, one fixed on the piston & other to be loaded on top of

the fixed piece. This has been done to reduce chances of transportation damage in an improperly packed
machine. Please make sure that both carrier pieces are put on the machine before any readings are taken. 

Please also note that weights may be placed on the LP or HP piston as desired. The pressure indicated would
be according to which of the 2 PCUs is floating on Oil Pressure.

h) Turn the screw pump handle clockwise to generate pressure until the weights lift to approximately the
middle of its range of motion. Rotate the weights and piston to reduce the effect of friction.

i) At this time, you may note the pressure in the gauge under test and make out a calibration report as per your 
quality system.

j) Once the machine has been primed ( filled with oil), you may just reduce the pressure to zero by turning the
handle anticlockwise till the gauge reads zero, then change the gauge to perform multiple calibrations. If after a
few calibrations, pressure does not develop then you may need to reprime the machine by opening the release
valve, turning the handle fully clockwise once, then anticlockwise, then closing the release valve again and
proceeding from step (g)

k) Contaminated gauges must first be cleaned before installing on the tester so as to avoid contaminating the
hydraulc fluid.

Содержание DWT 300

Страница 1: ... Process Instruments and Calibrators Dead Weight Tester Instruction Manual ...

Страница 2: ...rcuit Main Block This is the manifold that connects the screw pump to the tester Piston Cylinder Unit PCU This is mounted on the top face of the low high pressure block Oil from the block flows through the mounting column and the pressure acts below thepiston A weight carrier is fixed on the piston to provide a loading surface on which weights are stacked A weight marked carrier if supplied must a...

Страница 3: ... weight including carriers are marked with the pressure equivalent of the weight and the serial number of the tester for which it is calibrated The weights have a projection on the top face and a recess on the bottom face to maintain concentric stacking of the weights on the carrier or elsewhere Release Valve The release valve is the only user operable valve in the system It should be left open du...

Страница 4: ...struments and Calibrators Instruction Manual Legend 1 2 3 4 5 HP Piston Carrier LP Piston Carrier Oil Reservoir Screw Pump Gauge Block 6 7 8 9 10 Main Block Handle Rod Leveling Screw Gauge Connector Release Valve ...

Страница 5: ...in the tool box Install the following as shown in the illustration on the previous page a Levelling screws b Screw pump handle rods c Place the weight carrier on the LP Piston Place the bell and carrier on HP Piston If Electrical Power Rotation is ordered with the tester attach the motor assembly to the baseplate of thetester by means of the bolts provided Tighten well Attach the motor driving bel...

Страница 6: ...d on top of the fixed piece This has been done to reduce chances of transportation damage in an improperly packed machine Please make sure that both carrier pieces are put on the machine before any readings are taken Please also note that weights may be placed on the LP or HP piston as desired The pressure indicated would be according to which of the 2 PCUs is floating on Oil Pressure h Turn the s...

Страница 7: ...w driver or a very light hammer Check readings once again Study the test results of the pressure gauge and resolve the error at each point so as to find the zero error and the continuous increase decrease of error Install the pressure gauge on the tester and proceed as follows Note Zero error is not corrected at the zero point of the gauge Ratio Error Error continuously increases or decreases Ther...

Страница 8: ...The columns need not be removed if the tester does not have electrical power rotation Now remove the sheet metal cover of the tester Unscrew the screw nut which is the outermost piece in the screw pump cylinder assembly and pull the screw along with the dual area plunger out of the tester Replace the O rings with fresh ones taking care not to introduce any wrinkles or twisting while installing the...

Страница 9: ...range and leave for a few minutes to allow trapped air to escape b Pistons should be clean If pistons get stuck or appear tight in rotation clean the pistons with clean solvent like carbon tetrachloride or isopropyl alcohol apply oil fit back and rotate the weights at high pressure to free them c Large pressure drops will show up as leak Open cover and check seal nearest to oil spill ...

Страница 10: ...d for calibration of pressure transmitters PT100 and recorder inputs along with above instruments Digital Pressure Gauges High Accuracy Various Ranges from Vacuum to 700 bar Handheld Comparison Test Pump Calibration of Pressure From 1 to 700 bar Hand Held Documenting Pressure Calibrator Testing procedures of the pressure process instrument Precision Master Gauges Various Ranges from Vacuum to 2500...

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