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6-10

6

PERIODIC MAINTENANCE AND MINOR REPAIR

EAU00631

Adjusting the carburetor

The carburetor is an important part
of the engine and requires very so-
phisticated adjustment. Therefore,
all carburetor adjustments should be
left to a Yamaha dealer, who has the
necessary professional knowledge
and experience.

EAU00635

Adjusting the throttle cable
free play

The  throttle  cable  free  play  should
measure 1.5 - 3.5 mm (0.06 - 0.14 in)
at the throttle grip. Periodically check
the  throttle  cable  free  play  and,  if
necessary,  have  a  Yamaha  dealer
adjust it.

a.

Throttle cable free play

a

10. Install the air filter case cover

by installing the screws.

11. Install the air filter case by in-

stalling the screws, and then
install the air filter joint clamp.

12. Install the panel.

EC000082

c

C

8

Make sure that the air filter el-
ement is properly seated in the
air filter case.

8

The engine should never be op-
erated without the air filter el-
ement installed, otherwise the
piston and/or cylinder may be-
come excessively worn.

5PJ-F8199-13.pm65

5/25/2004, 5:31 PM

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Содержание ZUMA YW50T

Страница 1: ...LIT 11626 18 28 5PJ F8199 13 2004 06 1 3 1 YW50T...

Страница 2: ...e engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm q WARNING EAU03438 5PJ F8199 13 pm65 5 25 2004 5 31 PM 7...

Страница 3: ...racing machines It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection an...

Страница 4: ...t must be taken to avoid damage to the scooter A NOTE provides key information to make procedures easier or clearer NOTE 9 This manual should be considered a permanent part of this scooter and should...

Страница 5: ...TTEMPT TO OPERATE THIS SCOOTER UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTION...

Страница 6: ...a Motor Corporation U S A 1st edition June 2004 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed...

Страница 7: ...lever 3 5 Fuel and 2 stroke engine oil tank caps 3 6 Fuel 3 6 2 stroke engine oil 3 7 Kickstarter 3 8 Seat 3 8 Helmet holder 3 9 Storage compartment 3 9 Front storage compartment 3 10 Carrier 3 11 PRE...

Страница 8: ...ating the front and rear brake levers 6 17 Checking and lubricating the centerstand 6 18 Checking the front fork 6 18 Checking the steering 6 19 Checking the wheel bearings 6 20 Battery 6 20 Replacing...

Страница 9: ...SARY BY MECHANICAL CONDITIONS Safe riding 1 Always make pre operation checks Careful checks may help prevent an accident 2 This scooter is designed to carry the operator and passenger 3 The failure of...

Страница 10: ...by road and traffic conditions b Always signal before turning or changing lanes Make sure that other motorists can see you 6 The posture of the operator and passenger is important for proper control a...

Страница 11: ...e scooter unsafe for use and may cause severe personal injury Modifica tions may also make your scooter illegal to use Loading and accessories Adding accessories or cargo to your scooter can adversely...

Страница 12: ...impair the performance of your scooter Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel s...

Страница 13: ...e Always operate your scooter in an area that has adequate ventilation 3 Always turn the engine off before leaving the scooter unattended and remove the key from the main switch When parking the scoot...

Страница 14: ...low down and cross them with caution Keep the scooter upright otherwise it could slide out from under you 6 The brake lining could get wet when you wash the scooter After washing the scooter check the...

Страница 15: ...1 7 Q SAFETY INFORMATION EAU02977 Location of important labels Please read the following important labels carefully before operating this scooter 1 1 2 5 4 3 6 5PJ F8199 13 pm65 5 25 2004 5 30 PM 13...

Страница 16: ...Q SAFETY INFORMATION 1 2 3 4 5 6 1 8 1 5PJ F8199 13 pm65 5 25 2004 5 31 PM 14...

Страница 17: ...ignal light 4 Helmet holder Page 3 9 5 Storage compartment Page 3 9 6 Rear turn signal light 7 Rear wheel 8 Rear brake lever free play adjusting nut Page 6 14 9 Kickstarter Page 3 8 10 Air filter elem...

Страница 18: ...age 3 11 14 Fuel and 2 stroke engine oil tank caps Page 3 6 15 Seat Page 3 8 16 Brake master cylinder Page 6 15 17 Headlight 18 Spark plug Page 6 5 19 Centerstand 20 Muffler Right view 12 13 14 15 16...

Страница 19: ...e 3 4 23 Speedometer unit Page 3 3 24 Fuel gauge Page 3 4 25 Right handlebar switches Page 3 4 26 Front brake lever Page 3 5 27 Throttle grip Page 6 10 28 Main switch steering lock Page 3 1 Controls a...

Страница 20: ...i cense plate light come on and the engine can be started The key can not be removed NOTE The headlight and meter lighting come on automatically when the engine is started EAU00038 OFF All electrical...

Страница 21: ...d off which may re sult in loss of control or an accident Make sure that the scooter is stopped before turning the key to OFF or LOCK EAU03034 Indicator and warning lights EAU00057 Turn signal indicat...

Страница 22: ...gine oil level in the 2 stroke engine oil tank is low during opera tion If the warning light comes on during operation stop immediately and fill the oil tank with YAMALUBE 2 or an equivalent 2 stroke...

Страница 23: ...n switch Press this switch to sound the horn EAU00113 Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank The needle moves towards E Empty as the fuel level decreases When the need...

Страница 24: ...on the right handlebar grip To apply the front brake pull this lever toward the handlebar grip EAU00163 Rear brake lever The rear brake lever is located on the left handlebar grip To apply the rear br...

Страница 25: ...ocedures Fuel tank cap To remove the fuel tank cap Lift the fuel tank cap lock lever and then turn it from the LOCK posi tion to the OPEN position The fuel tank cap can then be removed To install the...

Страница 26: ...gal 1 5 US gal Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a re search octane number of 91 or higher If knocking or pingi...

Страница 27: ...n the seat 1 Place the scooter on the centerstand 2 Insert the key into the main switch and then turn it coun terclockwise NOTE Do not push inward when turning the key 3 Fold the seat up To close the...

Страница 28: ...since the hel met may hit objects causing loss of control and possibly an accident To release the helmet from the hel met holder Open the seat remove the helmet from the helmet holder and then close...

Страница 29: ...washed wrap any articles stored in the com partment in a plastic bag 8 Do not keep anything valuable or breakable in the storage compartment To store a helmet in the storage com partment place the hel...

Страница 30: ...NTROL FUNCTIONS EAU00320 Carrier EW000032 w 8 Do not exceed the load limit of 3 kg 7 lb for the carrier 8 Do not exceed the maximum load of 143 kg 315 lb for the vehicle 1 1 Carrer 3 5PJ F8199 13 pm65...

Страница 31: ...eakage 9 Check oil level in oil tank 9 If necesssary add recommended oil to specified level 9 Check vehicle for leakage 9 Check vehicle for oil leakage 9 Check operation 9 If soft or spongy have Yamah...

Страница 32: ...KS 9 Check for damage 9 Check tire condition and tread depth 9 Check air pressure 9 Correct if necessary 9 Make sure that operation is smooth 9 Lubricate lever pivoting points if necessary 9 Make sure...

Страница 33: ...uate ventila tion 8 For safety always start the en gine with the centerstand down EAU00376 EC000033 cC 8 Make sure not to store personal items near the air cleaner in take otherwise air intake will be...

Страница 34: ...as possible to preserve the battery Do not crank the engine more than 5 seconds on any one attempt If the engine does not start with the starter motor try using the kickstarter ECA00055 cC For maximum...

Страница 35: ...ce the speed turn the throttle grip in direc tion b EAU00435 Braking 1 Close the throttle completely 2 Apply both front and rear brakes simultaneously while gradually increasing the pres sure EW000057...

Страница 36: ...op erating clearances During this pe riod prolonged full throttle opera tion or any condition that might re sult in engine overheating must be avoided 5 4 OPERATION AND IMPORTANT RIDING POINTS 5 REAR...

Страница 37: ...estri ans or children are not likely to touch them 8 Do not park on a slope or on soft ground otherwise the scooter may overturn EC000062 cC Never park in an area where there are fire hazards such as...

Страница 38: ...nch may be necessary to perform certain main tenance work correctly NOTE If you do not have the tools or expe rience required for a particular job have a Yamaha dealer perform it for you EW000062 w Mo...

Страница 39: ...l leakage 9 Replace 9 Replace 9 Check operation 9 Correct if necessary 9 Bleed if necessary 9 Check operation fluid level and vehicle for fluid leakage See NOTE on page 6 4 9 Replace brake pads 9 Chec...

Страница 40: ...damage 9 Replace if necessary 9 Check air pressure 9 Correct if necessary 9 Check bearing for looseness or damage 9 Replace if necessary 9 Check bearing play and steering for roughness 9 Lubricate wi...

Страница 41: ...der always replace the brake fluid Check the brake fluid level regularly and fill as required 9 Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years 9 R...

Страница 42: ...the panel off To install the panel Place the panel in the original posi tion and then install the screws EAUT0004 Checking the spark plug The spark plug is an important en gine component which is eas...

Страница 43: ...olor the engine could be defective Do not attempt to diag nose such problems yourself In stead have a Yamaha dealer check the scooter 2 Check the spark plug for elec trode erosion and excessive carbon...

Страница 44: ...leakage is found have a Yamaha dealer check and repair the scooter In addition the final trans mission oil must be changed as fol lows at the intervals specified in the periodic maintenance and lubric...

Страница 45: ...at no oil gets on the tire or wheel 7 Check the final transmission case for oil leakage If oil is leak ing check for the cause EAUT0030 Cleaning the air filter element The air filter element should be...

Страница 46: ...explosion do not use gasoline or solvents with a low flash point EC000090 cC To avoid damaging the air filter ele ment handle it gently and carefully and do not twist it 7 Apply oil of the recommende...

Страница 47: ...4 in at the throttle grip Periodically check the throttle cable free play and if necessary have a Yamaha dealer adjust it a Throttle cable free play a 10 Install the air filter case cover by installin...

Страница 48: ...n the tempera ture of the tires equals the am bient temperature 8 The tire air pressure must be adjusted in accordance with the riding speed and with the total weight of rider passen ger cargo and acc...

Страница 49: ...be checked before each ride If a tire tread shows cross wise lines minimum tread depth if the tire has a nail or glass frag ments in it or if the sidewall is cracked have a Yamaha dealer re place the...

Страница 50: ...REAR EAUT0034 Checking the front brake le ver free play The brake lever free play should measure 2 5 mm 0 08 0 2 in as shown Periodically check the brake lever free play and if necessary have a Yamah...

Страница 51: ...check the brake pad wear without having to disassemble the brake To check the brake pad wear check the position of the wear indi cator while applying the brake If a brake pad has worn to the point tha...

Страница 52: ...and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake sys tem leakage If the brake level is low be sure to check the brake pads for wear and the brake system for...

Страница 53: ...ould be checked before each ride and the cables and cable ends should be lubricated if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it Recommended lu...

Страница 54: ...tle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lu bricated or replaced at the intervals specified in the periodic mainte nance...

Страница 55: ...d does not move up and down smoothly have a Yamaha dealer check or repair it Recommended lubricant Lithium soap based grease all purpose grease EAU02939 Checking the front fork The condition and opera...

Страница 56: ...0115 w Securely support the scooter so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the scooter on a l...

Страница 57: ...specified in the periodic mainte nance and lubrication chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAUT0006 Battery Thi...

Страница 58: ...pro cedures To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged Keep in mind that the battery tends to dis charge more quickly if the scoot...

Страница 59: ...use immediately blows again have a Yamaha dealer check the electrical system 1 Fuse 1 EAU01008 Troubleshooting Although Yamaha scooters receive a thorough inspection before ship ment from the factory...

Страница 60: ...gnition Have a Yamaha dealer check the vehicle 3 Ignition Remove the spark plug and check the electrodes Wet Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Y...

Страница 61: ...stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such products onto seals gaskets and wheel axles Al ways rinse the dirt a...

Страница 62: ...emove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottle brush for hard to reach areas Stub born dirt and insects will...

Страница 63: ...ces 7 Let the scooter dry completely before storing or covering it EWA00002 w 8 Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a...

Страница 64: ...drained fuel into the fuel tank 3 Fill up the fuel tank and add fuel stabilizer if available to pre vent the fuel tank from rusting and the fuel from deteriorating 4 Perform the following steps to pro...

Страница 65: ...tle every month in order to prevent the tires from becom ing degraded in one spot 7 Cover the muffler outlet with a plastic bag to prevent moisture from entering it 8 Remove the battery and fully char...

Страница 66: ...7 1 54 in Compression ratio 7 01 1 Starting system Electric and kickstarter Lubrication system Separate lubrication Yamaha Autolube Engine oil Type YAMALUBE 2 or 2 stroke engine oil Quantity Total amo...

Страница 67: ...130 90 10 59J Manufacturer Cheng shin Maximum load 143 kg 315 lb Tire air pressure measured on cold tires Front 200 kPa 2 00 kgf cm2 29 psi Rear 200 kPa 2 00 kgf cm2 29 psi Wheels Front Type Cast whee...

Страница 68: ...eadlight type HS1 Bulb voltage wattage quantity Headlight 12 V 35 35 W 2 Tail brake light 12 V 5 21 W 1 License light 12 V 5 W 1 Front turn signal light 12 V 10 W 2 Rear turn signal light 12 V 10 W 2...

Страница 69: ...KEY IDENTIFICATION NUMBER 2 VEHICLE IDENTIFICATION NUMBER 3 MODEL LABEL INFORMATION EAU01041 Key identification number The key identification number is stamped into the key tag Record this number in...

Страница 70: ...757 Model label The model label is affixed to the lo cation shown Record the informa tion on this label in the space pro vided This information will be needed when ordering spare parts from a Yamaha d...

Страница 71: ...ds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corp...

Страница 72: ...for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or r...

Страница 73: ...CONSUMER INFORMATION EAU02919 YAMAHA MOTOR CORPORATION U S A RIVA LIMITED WARRANTY 9 6 9 5PJ F8199 13 pm65 5 25 2004 5 31 PM 74...

Страница 74: ...9 CONSUMER INFORMATION 9 7 5PJ F8199 13 pm65 5 25 2004 5 31 PM 75...

Страница 75: ...overed repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is...

Страница 76: ...backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy t...

Страница 77: ...LIT 11626 18 28 2004 06 1 3 1...

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