CONNECTING RODS AND PISTONS
5-81
EAS30749
CHECKING THE PISTON PIN
The following procedure applies to all of the pis-
ton pins.
1. Measure:
• Piston pin outside diameter “a”
Out of specification
→
Replace the piston pin.
2. Measure:
• Piston pin bore inside diameter “b”
Out of specification
→
Replace the piston.
3. Calculate:
• Piston-pin-to-piston-pin-bore clearance
Out of specification
→
Replace the piston pin
and piston as a set.
EAS30750
CHECKING THE CONNECTING RODS
1. Measure:
• Crankshaft-pin-to-big-end-bearing clearance
Out of specification
→
Replace the big end
bearings.
The following procedure applies to all of the
connecting rods.
NOTICE
ECA13930
Do not interchange the big end bearings and
connecting rods. To obtain the correct
crankshaft-pin-to-big-end-bearing clear-
ance and prevent engine damage, the big
end bearings must be installed in their origi-
nal positions.
a. Clean the big end bearings, crankshaft
pins, and the connecting rods with oil
cleaner.
TIP
When cleaning the connecting rod, clean the
bearing surface “a” of the connecting rod bolt
and threads “b”.
b. Upper of cylinder
Piston pin outside diameter
16.991–17.000 mm (0.6689–
0.6693 in)
Limit
16.971 mm (0.6681 in)
Piston pin bore inside diameter
17.002–17.013 mm (0.6694–
0.6698 in)
Limit
17.043 mm (0.6710 in)
a
b
G0
8
9004
Piston-pin-to-piston-pin-bore clearance = Piston
pin bore inside diameter “b” - Piston pin outside
diameter “a”
Piston-pin-to-piston-pin-bore
clearance
0.002–0.022 mm (0.0001–0.0009
in)
Oil clearance
0.033–0.057 mm (0.0013–0.0022
in)
b
G0
8
9005
Содержание YZF-R1 2020
Страница 1: ...2020 SERVICE MANUAL YZF R1 YZF R1M YZF1000L YZF1000 YZF1000DL YZF1000D B3L 28197 20 ...
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Страница 38: ...SPECIAL TOOLS 1 29 ...
Страница 55: ...TIGHTENING TORQUES 2 16 ...
Страница 58: ...CABLE ROUTING 2 19 Frame front right side view A B C D E F G H I J K L M 1 1 1 2 3 5 5 4 4 4 6 5 7 8 9 ...
Страница 60: ...CABLE ROUTING 2 21 Frame rear right side view B A C D 2 1 2 3 4 5 6 7 ...
Страница 76: ...CABLE ROUTING 2 37 Rear fender left side view A B C D G 1 2 3 4 5 6 7 7 8 8 7 10 10 11 E 2 9 3 3 9 F 3 ...
Страница 82: ...CABLE ROUTING 2 43 Front brake hose left side view A 1 1 1 1 2 2 2 3 3 3 4 4 4 3 4 ...
Страница 84: ...CABLE ROUTING 2 45 Hydraulic unit assembly top and left side view A B C 1 2 3 3 4 4 5 6 7 7 8 8 9 10 10 11 11 ...
Страница 86: ...CABLE ROUTING 2 47 Fuel tank top and left side view A B 1 2 3 4 5 2 5 ...
Страница 88: ...CABLE ROUTING 2 49 Canister A E 1 2 3 4 5 6 B B B C D 7 8 9 10 E F G H E 7 10 11 ...
Страница 92: ...CABLE ROUTING 2 53 Air cut off valve right side view A B C C D E 1 2 2 3 3 3 4 4 5 5 5 6 7 ...
Страница 96: ...CABLE ROUTING 2 57 Radiator left side view A B C D E F G H I J G K L M N O 1 2 2 2 3 3 3 4 5 6 7 8 9 D ...
Страница 100: ...CABLE ROUTING 2 61 Muffler top and left side view 1 1 2 3 3 4 5 5 6 6 4 4 5 6 5 6 A ...
Страница 102: ...CABLE ROUTING 2 63 CCU top and right side view for YZF R1M A B C D E F G H 1 2 3 2 3 4 5 6 4 5 6 7 7 8 9 9 10 ...
Страница 104: ...CABLE ROUTING 2 65 ...
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Страница 171: ...GENERAL CHASSIS 5 4 22 T R Front muffler protector bolt 7 N m 0 7 kgf m 5 2 lb ft b b a a 1 ...
Страница 222: ...REAR BRAKE 4 73 6 Adjust Rear brake light operation timing Refer to ADJUSTING THE REAR BRAKE LIGHT SWITCH on page 3 35 ...
Страница 280: ...CHAIN DRIVE 4 131 ...
Страница 335: ...ELECTRIC STARTER 5 52 1 2 3 a b ...
Страница 388: ...TRANSMISSION 5 105 ...
Страница 406: ...WATER PUMP 6 17 ...
Страница 433: ......
Страница 439: ...IGNITION SYSTEM 8 6 ...
Страница 447: ...CHARGING SYSTEM 8 14 ...
Страница 451: ...LIGHTING SYSTEM 8 18 ...
Страница 486: ...ELECTRICAL COMPONENTS 8 53 ...
Страница 495: ......
Страница 505: ...SYSTEM DIAGRAM 9 10 ...
Страница 531: ...STEERING DAMPER SYSTEM 9 36 ...
Страница 815: ...91_ABS 9 320 4 Defective hydraulic unit assembly Replace the hydraulic unit assembly ...
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