FRONT BRAKE
4-48
EAS30168
INTRODUCTION
WARNING
EWA14101
Disc brake components rarely require disas-
sembly. Therefore, always follow these pre-
ventive measures:
• Never disassemble brake components un-
less absolutely necessary.
• If any connection on the hydraulic brake
system is disconnected, the entire brake
system must be disassembled, drained,
cleaned, properly filled, and bled after reas-
sembly.
• Never use solvents on internal brake com-
ponents.
• Use only clean or new brake fluid for clean-
ing brake components.
• Brake fluid may damage painted surfaces
and plastic parts. Therefore, always clean
up any spilt brake fluid immediately.
• Avoid brake fluid coming into contact with
the eyes as it can cause serious injury.
FIRST AID FOR BRAKE FLUID ENTERING
THE EYES:
• Flush with water for 15 minutes and get im-
mediate medical attention.
EAS30169
CHECKING THE FRONT BRAKE DISCS
The following procedure applies to both brake
discs.
1. Remove:
•
Front wheel
Refer to “FRONT WHEEL” on page 4-24.
2. Check:
•
Front brake disc
Damage/galling
o
Replace.
3. Measure:
•
Brake disc runout
Out of specification
o
Correct the brake disc
runout or replace the brake disc.
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Place the vehicle on a suitable stand so that
the front wheel is elevated.
b. Before measuring the brake disc runout, turn
the handlebar to the left or right to ensure that
the front wheel is stationary.
c. Remove the brake caliper.
d. Hold the dial gauge at a right angle against
the brake disc surface.
e. Measure the runout 1.5 mm (0.06 in) below
the edge of the brake disc.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
4. Measure:
•
Brake disc thickness
Measure the brake disc thickness at a few dif-
ferent locations.
Out of specification
o
Replace.
5. Adjust:
•
Brake disc runout
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Remove the brake disc.
b. Rotate the brake disc by one bolt hole.
c. Install the brake disc.
NOTICE
ECA19150
Replace the brake disc bolts with new ones.
TIP
Tighten the brake disc bolts in stages and in a
crisscross pattern.
Brake disc runout limit (as mea-
sured on wheel)
0.10 mm (0.0039 in)
Brake disc thickness limit
4.5 mm (0.18 in)
Front brake disc bolt
17 Nm (1.7 m·kgf, 12 ft·lbf)
LOCTITE®
T
R
.
.
Содержание YZF-R1 2015
Страница 1: ...2015 SERVICE MANUAL YZF R1 YZF R1F YZF R1M YZF R1MF 2CR 28197 E0 ...
Страница 2: ......
Страница 8: ......
Страница 74: ...SPECIAL TOOLS 1 65 ...
Страница 105: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30 ...
Страница 110: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 Crankcase and cylinder right side view ...
Страница 112: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 Timing chain cover and oil pipe right side view ...
Страница 113: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Timing chain cover 2 Oil pipe 3 3 Oil pipe 2 4 Crankshaft 5 Crankcase ...
Страница 114: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 Oil pump and oil cooler bottom view ...
Страница 116: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 Camshaft and balancer shaft top view ...
Страница 117: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 42 1 Cylinder head 2 Exhaust camshaft 3 Intake camshaft 4 Balancer shaft ...
Страница 118: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 Crankshaft rear view ...
Страница 120: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 45 Crankshaft and transmission top view ...
Страница 121: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 46 1 Oil pump 2 Main axle 3 Clutch housing 4 Drive axle 5 Oil delivery pipe 3 ...
Страница 122: ...COOLING SYSTEM DIAGRAMS 2 47 EAS20020 COOLING SYSTEM DIAGRAMS ...
Страница 124: ...COOLING SYSTEM DIAGRAMS 2 49 ...
Страница 126: ...CABLE ROUTING 2 51 EAS20021 CABLE ROUTING Handlebar front view ...
Страница 128: ...CABLE ROUTING 2 53 Clutch cable right side view ...
Страница 130: ...CABLE ROUTING 2 55 O2 sensor lead right side view ...
Страница 132: ...CABLE ROUTING 2 57 Electrical components tray left side view ...
Страница 134: ...CABLE ROUTING 2 59 ECU Engine Control Unit left side view ...
Страница 136: ...CABLE ROUTING 2 61 Frame top view ...
Страница 138: ...CABLE ROUTING 2 63 Frame top view for YZF R1M ...
Страница 140: ...CABLE ROUTING 2 65 Frame top view ...
Страница 142: ...CABLE ROUTING 2 67 Frame top view ...
Страница 144: ...CABLE ROUTING 2 69 Rear fender top view ...
Страница 146: ...CABLE ROUTING 2 71 Rear fender left side view ...
Страница 148: ...CABLE ROUTING 2 73 Rear brake hose right side view ...
Страница 150: ...CABLE ROUTING 2 75 Front brake hose left side view ...
Страница 152: ...CABLE ROUTING 2 77 Front brake hose left side view ...
Страница 154: ...CABLE ROUTING 2 79 Hydraulic unit assembly top and left side view ...
Страница 156: ...CABLE ROUTING 2 81 Fuel tank top and left side view ...
Страница 158: ...CABLE ROUTING 2 83 Air filter case and throttle bodies top and left side view ...
Страница 160: ...CABLE ROUTING 2 85 Air cut off valve right side view ...
Страница 162: ...CABLE ROUTING 2 87 Air duct left and right side view ...
Страница 164: ...CABLE ROUTING 2 89 Radiator left side view ...
Страница 166: ...CABLE ROUTING 2 91 Radiator right side view ...
Страница 168: ...CABLE ROUTING 2 93 Muffler top and left side view ...
Страница 170: ...CABLE ROUTING 2 95 CCU top and right side view for YZF R1M ...
Страница 172: ...CABLE ROUTING 2 97 ...
Страница 213: ...PERIODIC MAINTENANCE 3 39 1 1 c b c b ...
Страница 214: ...PERIODIC MAINTENANCE 3 40 ...
Страница 306: ...FRONT FORK for YZF R1 4 89 Refer to ADJUSTING THE FRONT FORK LEGS for YZF R1 on page 3 23 ...
Страница 472: ...AIR INDUCTION SYSTEM 7 19 EAS20071 AIR INDUCTION SYSTEM ...
Страница 478: ...AIR INDUCTION SYSTEM 7 25 ...
Страница 489: ...IGNITION SYSTEM 8 8 ...
Страница 497: ...ELECTRIC STARTING SYSTEM 8 16 ...
Страница 499: ...CHARGING SYSTEM 8 18 1 AC magneto 2 Rectifier regulator 4 Main fuse 19 Battery 20 Engine ground ...
Страница 501: ...CHARGING SYSTEM 8 20 1 AC magneto 2 Rectifier regulator 4 Main fuse 19 Battery 20 Engine ground ...
Страница 503: ...CHARGING SYSTEM 8 22 ...
Страница 509: ...LIGHTING SYSTEM 8 28 ...
Страница 519: ...SIGNALING SYSTEM 8 38 ...
Страница 525: ...COOLING SYSTEM 8 44 ...
Страница 589: ...FUEL PUMP SYSTEM 8 108 ...
Страница 604: ...ABS Anti lock Brake System 8 123 EAS30525 ABS COMPONENTS CHART 1 2 5 6 7 8 9 10 11 12 3 4 1 ...
Страница 606: ...ABS Anti lock Brake System 8 125 EAS30844 ABS COUPLER LOCATION CHART 2 1 3 4 5 ...
Страница 633: ...ABS Anti lock Brake System 8 152 ...
Страница 653: ...COMMUNICATION CONTROL SYSTEM for YZF R1M 8 172 ...
Страница 654: ...ELECTRICAL COMPONENTS 8 173 EAS20089 ELECTRICAL COMPONENTS ...
Страница 656: ...ELECTRICAL COMPONENTS 8 175 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 ...
Страница 658: ...ELECTRICAL COMPONENTS 8 177 EAS30549 CHECKING THE SWITCHES 2 1 3 4 6 5 7 8 9 12 13 14 10 11 ...
Страница 694: ...EVENT CODE TABLE 9 15 ...
Страница 698: ......
Страница 699: ......
Страница 700: ......