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8-30

4. Install the drain bolt and its new gasket,

and then tighten the bolt to the specified
torque.

5. Refill with the recommended final gear oil

up to the brim of the filler hole.

NOTICE:

Be sure no foreign material enters the
final gear case.

[ECB00422]

TIP



GL-4 is a quality and additive rating; GL-5
rated hypoid gear oils may also be used.



If desired, an SAE 80W-90 hypoid gear oil
may be used instead.

6. Check the oil filler bolt gasket for dam-

age, and replace it if necessary.

7. Install the oil filler bolt and its gasket, and

then tighten the bolt to the specified
torque.

8. Check for oil leakage. If oil leakage is

found, check for the cause.

EBU36060

Differential gear oil

Check the oil level and change the differential
gear oil at the intervals specified in the gener-
al maintenance and lubrication chart.

Checking the differential gear oil level

1. Park the vehicle on a level surface.

Tightening torque:

Final gear oil drain bolt:

23 Nm (2.3 m·kgf, 17 ft·lbf)

Recommended oil:

SAE 80 API GL-4 Hypoid gear oil

Oil quantity:

0.47 L (0.50 US qt, 0.41 Imp.qt)

Tightening torque:

Final gear oil filler bolt:

23 Nm (2.3 m·kgf, 17 ft·lbf)

U2HC7LE0.book Page 30 Wednesday, October 7, 2015 12:09 PM

Содержание YXZ10YPXG

Страница 1: ...DIC183 2HC F8199 7L YXZ10YPXG OWNER S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information...

Страница 2: ...V Koolhovenlaan 101 1119 NC Schiphol Rijk The Netherlands Signature Akihiro Tsuzuki Date of Issue to which this declaration applies conforms to the essential health and safety requirements of Directiv...

Страница 3: ...e features and operation of this vehicle It also includes basic maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please consult a...

Страница 4: ...ety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous situa...

Страница 5: ...eck the laws and regulations in force before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited EBU33130 YXZ10YPXG OWNE...

Страница 6: ...everse gear lock lever REV 4 16 Accelerator pedal 4 16 Clutch pedal 4 17 Brake pedal 4 17 Parking brake lever 4 18 Shift lever 4 19 Fuel tank cap 4 19 Doors 4 20 Seats 4 20 Adjusting the driver seat p...

Страница 7: ...Engine break in 6 1 Starting the engine 6 2 Shift lever operation and reverse driving 6 3 Selecting the drive mode 6 7 Parking 6 9 Loading 6 9 BASIC GUIDE FOR SAFE USE 7 1 KNOW YOUR VEHICLE 7 1 LEARNI...

Страница 8: ...rake lever free play adjustment 8 49 Brake light switch adjustment 8 50 Cable inspection and lubrication 8 50 Pedal lubrication 8 51 Checking the stabilizer bushes 8 51 Upper and lower arm pivot lubri...

Страница 9: ...Storage 9 2 SPECIFICATIONS 10 1 CONSUMER INFORMATION 11 1 Identification number records 11 1 INDEX 12 1 U2HC7LE0 book Page 4 Wednesday October 7 2015 12 09 PM...

Страница 10: ...bels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a repl...

Страница 11: ...1 2 1 For Europe 2 1 3 4 5 4 5 6 13 2 8 9 2 14 12 7 2 15 11 10 16 U2HC7LE0 book Page 2 Wednesday October 7 2015 12 09 PM...

Страница 12: ...1 3 1 18 19 17 23 22 20 21 U2HC7LE0 book Page 3 Wednesday October 7 2015 12 09 PM...

Страница 13: ...ide of the vehicle can be crushed by the cage frame If you think or feel that the vehicle may tip or roll brace your feet on the floorboards and keep your hands on the steering wheel Do not try to sto...

Страница 14: ...arms completely Inside the vehicle by holding the steering wheel or handhold YAMAHA 1XD K7761 10 AVERTISSEMENT Toute partie du corps bras jambes t te se trouvant hors de l habitacle risque d tre cras...

Страница 15: ...n quilibr e et le plus bas possible dans la caisse une charge mal quilibr e augmente le risque de capotage Le mauvais usage de la caisse de chargement ou de l arceau de protection peut provoquer de gr...

Страница 16: ...hicule 1025 kg 2260 lbs maximum v hicule poids du pilote du passager des accessoires et charge PRESSION DE SERVICE DES PNEUS R gler les pneus froid YAMAHA 2HC F1696 12 WARNING Improper tire pressure...

Страница 17: ...argo bed or vehicle When loaded with cargo Reduce speed and allow more room to stop Turn gradually and slowly Avoid hills and rough terrain Secure cargo so that it will not shift a loose load could ch...

Страница 18: ...e handholds Do not try to stop a vehicle tipover using your arm or leg 5B4 K7762 00 WARNING WARNING AVERTISSEMENT Moving parts can crush and cut Do not operate engine with guard removed 2HC 77762 00 L...

Страница 19: ...ng across slopes Plan for hills rough terrain ruts and other changes in traction and terrain Avoid paved surfaces Avoid hard acceleration when turning even from a stop Slow down before entering a turn...

Страница 20: ...u le volant Pieds Sur le plancher ou les repose pieds pr ts encaisser le choc porti re ferm e Head to Toe Safety Checklist YAMAHA 1XD F1558 00 Head Helmet and eye protection Body Seatbelt and protecti...

Страница 21: ...ue homologu une protection pour les yeux et une tenue de protection Le conducteur doit pouvoir rejoindre ais ment toutes les commandes alors qu il est en position assise son dos contre le dossier du s...

Страница 22: ...1 13 1 For Oceania 1 2 3 4 1 1 7 3 6 1 5 8 U2HC7LE0 book Page 13 Wednesday October 7 2015 12 09 PM...

Страница 23: ...1 14 1 10 9 11 U2HC7LE0 book Page 14 Wednesday October 7 2015 12 09 PM...

Страница 24: ...age frame If you think or feel that the vehicle may tip or roll brace your feet on the floorboards and keep your hands on the steering wheel Do not try to stop a vehicle tipover using your arm or leg...

Страница 25: ...ollover Never set or allow tire pressure to be below the minimum Tire may dislodge from rim VEHICLE LOAD of 0 kg 0 lb 195 kg 430 lbs Recommended FRONT REAR Minimum FRONT REAR 114 kPa 128 kPa 110 kPa 1...

Страница 26: ...n severe injury or death from loss of control overturn or other accidents Maximum Load in Cargo Bed 300 lbs 136 kg Maximum Vehicle Load 719 lbs 326 kg Never carry passengers in cargo bed Any part of y...

Страница 27: ...across slopes Plan for hills rough terrain ruts and other changes in traction and terrain Avoid paved surfaces Avoid hard acceleration when turning even from a stop Slow down before entering a turn A...

Страница 28: ...two chapters and the labels on the vehicle to instruct new operators and passengers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure whether he or she is will...

Страница 29: ...ould wear seat belts properly Both driver and passenger must be able to put both feet flat on the floorboard while seated upright with their backs against the backrests Passenger must be able to reach...

Страница 30: ...ore loading the cargo bed Do not overload the vehicle or cargo bed Refer to the labels on the vehicle for specific loading limits and recommended tire air pressure Keep heavier objects and the load in...

Страница 31: ...at could enter the vehicle Abrupt maneuvers or aggressive driving even on flat open areas can cause loss of control including rollovers The YXZ1000R has higher ground clearance and other features to h...

Страница 32: ...hicle may tip or roll keep your body completely inside the protec tive structure of the vehicle Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steering wheel...

Страница 33: ...ide can cause headaches dizziness drowsiness nausea confusion and eventually death Carbon monoxide is a colorless odorless tasteless gas which may be present even if you do not see or smell any engine...

Страница 34: ...n neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket parts access...

Страница 35: ...the performance ca pabilities and to provide the best combination of handling braking and comfort Other tires rims sizes and combinations may not be appropriate Refer to page 8 54 for tire specificati...

Страница 36: ...4 5 6 10 11 7 8 9 1 Front shock absorber 2 Brake fluid reservoir 3 Clutch fluid reservoir 4 Door 5 Shoulder bolster 6 Driver seat belt 7 Cargo bed 8 Muffler 9 Exhaust pipe 10 Engine 11 Transmission U2...

Страница 37: ...view 1 2 3 7 8 4 5 6 9 1 Rear shock absorber 2 Engine oil tank 3 Air filter 4 Passenger seat belt 5 Battery 6 Fuses 7 Coolant reservoir 8 Headlight 9 Fuel tank cap U2HC7LE0 book Page 2 Wednesday Octo...

Страница 38: ...0 8 9 13 11 14 1 Steering wheel 2 Reverse gear lock lever 3 Multi function meter unit 4 Main switch 5 Shift lever 6 Parking brake lever 7 Passenger handhold 8 Helmet indicator light 9 Seat belt indica...

Страница 39: ...t be removed TIP The helmet indicator light comes on and stays on while the key is turned to on EBU31240 off All electrical circuits are switched off The key can be removed EBU31250 start The electric...

Страница 40: ...in the reverse position 1 Shift timing indicator light 2 Electric Power Steering warning light EPS 3 Differential gear lock indicator light DIFF LOCK 4 Parking brake indicator light P 5 Reverse indic...

Страница 41: ...izing mechanism in the differential gear case the drivetrain icon may not come on until the vehicle starts moving When the On Command drive knob is set to DIFF LOCK or 4WD the drivetrain icon and the...

Страница 42: ...es off The vehicle can be operated normally when the warning light is off The warning light comes on in red when the engine is overheating If the red light comes on stop the vehicle as soon as it is s...

Страница 43: ...emains on have a Yamaha dealer check the electrical circuit EBU33041 Electric Power Steering warning light EPS This warning light comes on when the key is turned to on and then goes off once the engin...

Страница 44: ...the driver seat belt is properly latched If the indicator light does not come on when the key is turned to on or if the indicator light remains on after the driver seat belt is properly latched have...

Страница 45: ...indicator control mode self diagnosis device TIP To switch the display between MPH and km h turn the key to off then push and hold the SELECT button while turning the key to on Speedometer The speedom...

Страница 46: ...t NOTICE ECB02920 Do not operate the engine in the tachome ter red zone Red zone 10500 r min and above Odometer and tripmeter modes The odometer shows the total distance trav eled by the vehicle The t...

Страница 47: ...SET button for three seconds The tripme ters can be used to estimate the distance that can be traveled with a full tank of fuel This in formation enables you to plan future fuel stops Clock hour meter...

Страница 48: ...LECT button and the mi nute digits will start flashing 5 Push the RESET button to set the minu tes 6 Push the SELECT button and then re lease it to start the clock Voltage display mode This display sh...

Страница 49: ...hes refuel as soon as possible TIP This fuel meter is equipped with a self diag nosis system If a problem is detected in an electrical circuit all the display segments and fuel level warning indicator...

Страница 50: ...the multi function display indicates an error code If the multi function display indicates an error code note the code number and then have a Yamaha dealer check the vehicle NOTICE ECB00812 If the mul...

Страница 51: ...timing indicator light comes on the shift timing indicator light can be adjusted To set the flashing pattern 1 Push the RESET button to select one of the following flashing pattern settings On the ind...

Страница 52: ...t To set the deactivation point TIP The shift timing indicator light deactivation point can be set between 7000 r min and 12000 r min The deactivation point can be set in increments of 500 r min Be su...

Страница 53: ...attery may discharge to the point that the starter motor will not operate properly If this should happen remove the battery and recharge it EBU31400 On Command drive knob 2WD 4WD DIFF LOCK This vehicl...

Страница 54: ...vent the transmission from being acci dently shifted into reverse this model is equipped with a reverse gear lock mecha nism To release the lock and be able to shift the transmission into reverse pull...

Страница 55: ...clutch release the clutch pedal The clutch pedal should be pressed rapidly and released slowly for smooth clutch operation EBU31420 Brake pedal Press the brake pedal to slow or stop the ve hicle 1 Acc...

Страница 56: ...pull the lever up ward firmly To release the parking brake pull slightly up ward on the lever press the release button and then push the lever all the way down TIP Spring tension helps return the lev...

Страница 57: ...ed in combination with the clutch pedal when shifting See page 6 3 for shift lever operation EBU31450 Fuel tank cap To open Remove the fuel tank cap by turning it coun terclockwise To close Install th...

Страница 58: ...d until it is securely latched Be sure the door is SE CURELY LATCHED AFTER CLOSING IT TIP When opening a door from the outside use the mark to locate the door handle EBU33461 Seats To remove a seat cu...

Страница 59: ...t of the cushion into the grommet while pushing the cushion downward Make sure the seats are properly secured before starting off WARNING A loose seat could cause the operator to lose control or cau s...

Страница 60: ...st the driver seat position and make sure it is locked in place before starting off EBU35002 Adjusting the steering wheel position The steering wheel position can be adjusted to suit the driver s pref...

Страница 61: ...ee page 7 5 for more information EBU31501 Glove compartment This vehicle is equipped with a glove com partment When storing any documents in the glove compartment be sure to wrap them in a plas tic ba...

Страница 62: ...te cushioning material EBU35010 Storage compartments There are storage compartments located in the center console under the passenger seat and behind the driver seat To access the storage compartment...

Страница 63: ...id injury or death never store fuel or flammable liq uids in this storage compartment EWB03230 NOTICE Do not exceed the specified maximum load limit for this storage com partment ECB02090 1 Storage co...

Страница 64: ...them in appro priate cushioning material EBU31520 Cup holders Be sure to tightly close the cap of any plastic bottle before placing it in a cup holder Some plastic bottles may not fit into the cup ho...

Страница 65: ...020 Cargo bed WARNING EWB03250 Never carry passengers in the cargo bed Do not exceed the specified maximum load limits Heavier cargo could cause loss of control because of improper weight balance Ther...

Страница 66: ...ow speed compression damping force adjusting screw WARNING EWB02492 Suspension components become hot during operation Never touch the com pression damping force adjusting bolt and screw the rebound da...

Страница 67: ...would be advisable to check the number of clicks or turns of each damping force adjusting mechanism and to modify the specifications as necessary Spring preload 1 Loosen the locknut 2 Turn the spring...

Страница 68: ...the locknut to the specified torque NOTICE Always tighten the locknut against the adjusting nut and then tighten it to the specified torque ECB00082 Spring preload setting Minimum soft Distance A 428...

Страница 69: ...rce and thereby harden the high speed compres sion damping turn the compression damping force adjusting bolt in direction a To de crease the compression damping force and thereby soften the high speed...

Страница 70: ...soften the low speed compression damping turn the adjusting screw in direction b 1 High speed compression damping force adjusting bolt High speed compression damping setting Minimum soft 4 turn s out...

Страница 71: ...f Take the shock absorber assembly to a Yamaha dealer for any service EBU35041 Adjusting the rear shock absorber as semblies The rear shock absorber assemblies are equipped with a spring preload adjus...

Страница 72: ...ing mechanism may not exactly match the following specifications due to small differences in production the ac tual number of clicks or turns always repre sents the entire adjusting range To obtain a...

Страница 73: ...wer the spring preload 3 Tighten the locknut to the specified torque NOTICE Always tighten the locknut against the adjusting nut and then tighten it to the specified torque ECB00082 1 Locknut 2 Spring...

Страница 74: ...high speed compres sion damping turn the compression damping force adjusting bolt in direction a To de crease the compression damping force and thereby soften the high speed compression damping turn...

Страница 75: ...soften the low speed compression damping turn the adjusting screw in direction b 1 High speed compression damping force adjusting bolt High speed compression damping setting Minimum soft 4 turn s out...

Страница 76: ...sembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EBU35052 Auxiliary DC jack The auxiliary DC jack is located at the left side of the glove compartment The auxiliary...

Страница 77: ...switch to off 2 Turn the accessory off 3 Start the engine See page 6 2 4 Open the auxiliary DC jack cap and then insert the accessory power plug into the jack 5 Turn the accessory on 6 When the auxil...

Страница 78: ...any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Before using this vehicle check the following points ITEM ROUTINE...

Страница 79: ...5 7 Seat belts Check for proper operation and belt wear 5 7 Passenger handhold Check for stability and proper fastening 5 7 7 8 Steering Check for proper operation 5 7 Shift lever Check for proper ope...

Страница 80: ...luid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspected by a Yamaha dealer Brake operation Check t...

Страница 81: ...ing turn off the engine and be sure that no one is sitting in the vehi cle Never refuel while smoking or while in the vicinity of sparks open flames or other sources of ignition such as the pilot ligh...

Страница 82: ...icle Always place a portable fuel container on the ground before filling it Before removing the container cap touch the container with the fuel dispenser nozzle Keep fuel dispenser nozzle in contact w...

Страница 83: ...it is be tween the minimum and maximum level marks on the coolant reservoir If the coolant level is at or below the minimum level mark add additional coolant to bring the level up to maximum level ma...

Страница 84: ...that could affect operation Have a Yamaha dealer repair as necessary for proper operation A crash can damage the restraint systems in your vehicle A damaged restraint system may not properly protect t...

Страница 85: ...ments lights and switch es are working properly Correct if necessary EBU31851 Control cables When driving in cold weather always make sure all control cables work smoothly before starting off WARNING...

Страница 86: ...Rear 128 0 kPa 1 280 kgf cm 18 5 psi Vehicle load 195 kg maximum 430 lb maximum Front 114 0 kPa 1 140 kgf cm 16 5 psi Rear 169 0 kPa 1 690 kgf cm 24 5 psi Minimum tire pressure Vehicle load 0 195 kg 0...

Страница 87: ...t in the gauge could cause the first reading to be incorrect Tire wear limit When the tire groove decreases to 3 mm 0 12 in due to wear replace the tire Maximum vehicle load 326 0 kg 719 lb Total weig...

Страница 88: ...parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive engin...

Страница 89: ...indicator light should come on The engine can be started in any gear if the clutch pedal is applied However it is recommended to shift into neutral before starting the engine 4 With your foot off the...

Страница 90: ...rator pedal apply the clutch and then repeatedly move the shift lever forward until it stops When it stops it will be in first gear Move the shift lever rearward slightly to reach the neu tral positio...

Страница 91: ...ears have properly engaged 4 Release the brake pedal 5 Press the accelerator pedal gradually and at the same time release the clutch pedal slowly 6 Once the vehicle has attained adequate speed release...

Страница 92: ...ion and deceleration are shown in the ta ble below To drive in reverse WARNING EWB03300 Before you shift into reverse make sure there are no obstacles or people behind you When it is safe to proceed g...

Страница 93: ...er and the parking brake if applied 6 Check behind you and then release the brake pedal 7 Press the accelerator pedal gradually and release the clutch pedal slowly Continue to watch to the rear while...

Страница 94: ...drive mode The drive mode icon and the DIFF LOCK indi cator light come on as follows Knob position Indication Drive mode none 2WD two wheel drive Drive power is supplied to the rear wheels only 4WD f...

Страница 95: ...ntial gear is completely locked or unlocked Turning the steering wheel back and forth will help the differential gear lock to engage or dis engage To protect the drivetrain from damage vehicle speed i...

Страница 96: ...risk of loss of control an overturn or other accident Do not pull objects other vehicles or tow a trailer this vehicle is not de signed for such operation Keep weight in the cargo bed centered side t...

Страница 97: ...35761 KNOW YOUR VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The YXZ1000R has higher ground clearance and other fe...

Страница 98: ...older with a valid motor ve hicle license Check country laws for mini mum age requirements The driver must be able to place both feet flat on the floorboard while seated upright with his her back aga...

Страница 99: ...assenger handhold Allow only one passenger in the vehicle and only in the designated passenger seat Do not carry any other passengers Do not car ry passengers in the cargo bed Do not allow someone to...

Страница 100: ...rk together and when properly used these features will help protect the occupants in the event of an accident If these features are not used prop erly they can cause injury 1 Seat belt 2 Shoulder bols...

Страница 101: ...outside of the vehicle can be crushed by the vehicle cage frame Seat belts Seat belts should be worn by the driver and passenger The driver must be sure that the passenger is belted before driving Be...

Страница 102: ...t properly do the follow ing 1 Hold the latch plate as you pull the belt across your lap and chest Make sure the belt is not twisted and is not caught on any portion of the vehicle your clothing or an...

Страница 103: ...your shoulder and across your chest The shoulder belt should fit against your chest If it is loose pull the belt out all the way and then let it retract 6 Check if the seat belt shoulder position sui...

Страница 104: ...or hand on the door during operation Your hand or arm may be struck by objects or crushed against outside objects or the ground during a rollover Passenger handhold The passenger handhold is provided...

Страница 105: ...assenger s preference Adjust the handhold position as follows 1 Remove the locking pins 2 Slide the handhold to the desired position and align the holes in the handhold bar with the holes in the handh...

Страница 106: ...ts and shoulder bolsters are designed to help keep you in the vehicle Do not put your hand or arm on or outside of the shoul der bolster during operation Your hand or arm may be struck by objects or c...

Страница 107: ...thumbs inside the rim Keep your palms on the outside of the steering wheel Similar to other off road vehicles if the YXZ1000R hits a deep rut or large obstacle the steering wheel could briefly jerk in...

Страница 108: ...owing to reduce risk of injury in an accident Approved motorcycle helmet that fits prop erly CORRECT GRIP EXAMPLE INCORRECT GRIP EXAMPLE 1 Approved motorcycle helmet 2 Eye protection 3 Long sleeved sh...

Страница 109: ...ggles may reduce the risk of for eign material getting in your eyes and help prevent loss of vision Practice for new Yamaha YXZ1000R users Become familiar with the performance char acteristics of the...

Страница 110: ...ing Use care in turns turning the steering wheel too far or too fast can result in loss of control or a rollover Slow down before entering turns When making tight turns from a stand still or at slow s...

Страница 111: ...erse until you are thoroughly familiar with each operation Braking When slowing down or stopping take your foot off the accelerator pedal and press the brake pedal smoothly Abrupt or improper use of t...

Страница 112: ...ply the parking brake Parking on a slope The parking brake is located on the rear drive shaft When the drivetrain is in 2WD mode only the rear wheels will be locked Therefore switch the drive mode to...

Страница 113: ...cle loading can affect handling as well as the recommended tire pressure See Load ing on page 6 9 and Tire pressure on page 5 8 EBU35572 Operation on different surfaces and terrains Go slowly and proc...

Страница 114: ...proper driving techniques to avoid rearward for ward or sideways rollovers on hills and slopes Drive straight up and down inclines not across them If crossing a hill is unavoidable drive slowly Turn d...

Страница 115: ...und With your foot on the brake pedal look behind you and plan your descent Press the clutch pedal and shift the transmission into reverse so you can use engine braking to slow your descent Re lease t...

Страница 116: ...hicle airborne as injury loss of control and damage to the vehicle could occur Pavement This vehicle is designed for off road use only Avoid paved surfaces Turn gradually and go slowly if you must dri...

Страница 117: ...e vehicle begin to slide sideways or the back wheels slide during a turn steer into the direction of the slide if possible to re gain directional control For example if you feel the back of the vehicl...

Страница 118: ...e area thoroughly Look from both your approach side and exit side If you believe you can continue safely choose the path that will allow you to get over the ob stacle and at as close to a right angle...

Страница 119: ...e using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specified...

Страница 120: ...information included in this man ual is intended to provide you the owner with the necessary information for completing your own preventive maintenance and minor repairs The tools provided in the own...

Страница 121: ...ave a torque wrench available during a service operation requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as neces sary U2HC7LE0 book Page 3 Wednesday Oc...

Страница 122: ...ealer as they require special tools data and technical skills NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160...

Страница 123: ...nduction sys tem Check the air cut off valve reed valve and hose for damage Check condition and clean or replace if nec essary 8 Spark arrester Clean NO ITEM ROUTINE INITIAL EVERY Whichev er comes fir...

Страница 124: ...ary air filter foam Clean Replace if necessary Every 300 600 km 200 400 mi more often in wet or dusty condi tions Secondary air fil ter paper Replace Every 2000 5000 km 1200 3000 mi more often in wet...

Страница 125: ...limit 10 Brake fluid and internals Change the brake fluid Replace internal components of master cyl inder and calipers Every 2 years 11 Brake hoses Replace Every 4 years 12 Accelerator pedal Check op...

Страница 126: ...Correct if necessary 17 Steering system Check operation and for looseness Replace if damaged Check toe in Adjust if necessary 18 Stabilizer bushes Check for cracks or other damage and re place if nec...

Страница 127: ...ler at regular intervals replace any damaged or visibly worn part immediately 21 Drive shaft uni versal joint Lubricate with lithium soap based grease 22 Engine mount Check for cracks or damage Check...

Страница 128: ...e original position and then install the bolts EBU35093 Panels The panels shown need to be removed to perform some of the maintenance jobs de scribed in this chapter Refer to this section each time a...

Страница 129: ...ve the panel Remove the panel by pulling it up as shown To install the panel Place the panel in the original position 1 Panel A 2 Panel B 1 Panel C 1 2 1 1 Panel A 1 U2HC7LE0 book Page 11 Wednesday Oc...

Страница 130: ...A 3 Remove the top cover by removing the quick fastener screw and the bolts 4 Remove the passenger seat cushion See page 4 20 5 Remove the passenger seat by removing the bolts 1 Top cover 2 Bolt 3 Qu...

Страница 131: ...as shown To install the panel 1 Place the panel in the original position and then install the bolts and the quick fastener screws 1 Passenger seat 2 Bolt 3 Seat belt 1 3 2 2 1 Panel B 2 Quick fastener...

Страница 132: ...n 3 Install the passenger seat cushion 4 Install the top cover by installing the bolts and quick fastener screw 5 Install panel A and the hood Panel C To remove the panel Remove the quick fastener scr...

Страница 133: ...a nor mal operating temperature the engine oil temperature should reach 60 C 140 F then let the engine idle for a minimum of ten seconds before turning the engine off TIP If the engine is cold take t...

Страница 134: ...See page 8 10 3 Remove the engine oil tank cover by re moving the bolts 4 Start the engine warm it up for several minutes and then turn it off 5 Place an oil pan or use a trough or funnel beneath the...

Страница 135: ...Place an oil pan under the engine to col lect the used engine oil 9 Remove the engine oil drain bolt and its gasket to drain the oil from the engine 1 Engine oil tank filler cap 1 Cylinder head cap 1...

Страница 136: ...then install and tighten the en gine oil tank filler cap and the cylinder head cap 12 Start the engine warm it up for several minutes and then turn it off 13 Remove the engine oil tank filler cap and...

Страница 137: ...ile checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause 16 Turn the engine off wait at least ten mi nutes and then check the oil level and correct it...

Страница 138: ...emov ing the bolts 4 Remove the bolts and then slide the cen ter bottom panel rearward to remove it 1 Left side panel 2 Right side panel 3 Bolt 3 1 3 2 1 Rear bottom panel 2 Bolt 2 1 2 2 U2HC7LE0 book...

Страница 139: ...removed together with the oil filter car tridge If the O ring remains attached to the crankcase oil leakage may occur TIP An oil filter wrench is available from a Yamaha dealer 7 Apply a light coat of...

Страница 140: ...amount of the recommended engine oil Check the engine oil level and the vehicle for oil leakage Install the en gine oil tank cover and panel C TIP Refer to steps 10 18 of the To change the engine oil...

Страница 141: ...shown and then hook the left and right sides of the center bottom panel into place 11 Install the center bottom panel bolts and then tighten them to the specified torque 1 Center bottom panel 1 1 Cen...

Страница 142: ...tening them to the specified torque 1 Bolt A 2 Bolt B 3 Bolt C 1 2 3 1 Bolt A 2 Bolt B 3 Bolt C Tightening torques Bolt A 7 Nm 0 7 m kgf 5 1 ft lbf Bolt B 7 Nm 0 7 m kgf 5 1 ft lbf Bolt C 7 Nm 0 7 m k...

Страница 143: ...transmis sion oil at the intervals specified in the general maintenance and lubrication chart 1 Rear bottom panel 2 Bolt A 3 Bolt B Tightening torques Bolt A 7 Nm 0 7 m kgf 5 1 ft lbf Bolt B 7 Nm 0 7...

Страница 144: ...a clean rag in sert it back into the transmission case without screwing it in and then remove it again to check the oil level TIP The transmission oil level should be between the tip of the dipstick...

Страница 145: ...gasket and then tighten the bolt to the specified torque 6 Refill with the specified amount of the recommended oil and then install the transmission oil filler cap NOTICE ECB03150 Do not use oils with...

Страница 146: ...perly installed and then have a Yamaha dealer check the transmission 9 Check the transmission oil level and cor rect if necessary 10 Install the panel EBU36050 Final gear oil Check the oil level and c...

Страница 147: ...the bolt to the specified torque Changing the final gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the final gear case to collect the used oil 3 Remove the final gear oil fil...

Страница 148: ...the oil filler bolt and its gasket and then tighten the bolt to the specified torque 8 Check for oil leakage If oil leakage is found check for the cause EBU36060 Differential gear oil Check the oil le...

Страница 149: ...differential gear oil filler bolt and its gasket and then tighten the bolt to the specified torque Changing the differential gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under th...

Страница 150: ...6 Check the oil filler bolt gasket for dam age and replace it if necessary 7 Install the differential gear oil filler bolt and its gasket and then tighten the bolt to the specified torque 8 Check for...

Страница 151: ...should be between the minimum and maxi mum level marks 4 If the coolant level is at or below the mini mum level mark remove the coolant res ervoir cap and add coolant to the maximum level mark NOTICE...

Страница 152: ...when finished servicing the vehicle TIP The radiator fan automatically switches on or off according to the temperature of the coolant in the radiator If the engine overheats see page 8 66 for instruct...

Страница 153: ...ld be a me dium to light tan color the ideal color when the vehicle is ridden normally and all spark plugs installed in the engine should have a similar color If any spark plug shows a dis tinctly dif...

Страница 154: ...ossible NOTICE ECB02900 Do not use any tools to remove or install the spark plug cap otherwise the ignition coil coupler may be damaged The spark plug cap may be difficult to remove be cause the rubbe...

Страница 155: ...henever air filter maintenance is performed check the air inlet for obstructions and the air filter case for dirt and foreign matter check the air filter case check hoses for dirt or water and clean a...

Страница 156: ...C page 8 10 2 Remove the air filter case cover by turn ing the air filter case cover lock counter clockwise TIP Make sure that the match mark on the cover lock is aligned with the open match mark on t...

Страница 157: ...ine or other flammable solvents to clean the air fil ter element can cause a fire or explo sion which could lead to serious injury EWB03360 6 Squeeze out the excess solvent NOTICE Do not twist the foa...

Страница 158: ...r and replace if damaged or heavily worn 10 Thoroughly apply Yamalube foam air fil ter oil or other quality liquid foam air fil ter do not use a spray type product to the foam material The foam air fi...

Страница 159: ...U35130 Cleaning the air filter case check hoses There is a check hose on each side of the air filter case If dust or water collects in a check hose empty the hose and clean the air filter element and...

Страница 160: ...ning the ex haust system 1 Remove the tailpipe cover by removing the bolts 2 Remove the tailpipe bolts 3 Remove the tailpipe by pulling it out of the muffler and then remove the gasket 4 Tap the tailp...

Страница 161: ...improper fuel air supply or engine noise To prevent this the valve clear ance must be adjusted regularly This adjust ment however should be left to a professional Yamaha service technician EBU32470 Br...

Страница 162: ...lace the brake pads as a set The wheels need to be removed to check the brake pads See pages 8 54 8 55 for wheel removal and installation procedures EBU32490 Checking the parking brake pads Each brake...

Страница 163: ...ry TIP The brake and clutch fluid reservoirs are lo cated under the hood page 8 10 For an accurate reading make sure the ve hicle is parked on a level surface 1 Parking brake pad wear indicator groove...

Страница 164: ...the brake or clutch fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECB01161 Brake fluid may damage painted surfaces or...

Страница 165: ...ased When depressed it should offer resistance before reaching the floorboard If the pedal offers little resistance when depressed or if the transmission grinds gears when shifting have a Yamaha deale...

Страница 166: ...EBU35820 Checking the accelerator pedal The accelerator pedal should operate smoothly and spring back to position when released If the pedal free play is out of spec ification have a Yamaha dealer adj...

Страница 167: ...free play as follows 3 Remove panel B See page 8 10 4 Release the parking brake lever 5 Slide the rubber cover back on the park ing brake cable 6 Loosen the locknut 7 Turn the adjusting nut in direct...

Страница 168: ...urn the adjusting nut in direction b EBU35930 Cable inspection and lubrication WARNING EWB03380 Damaged cables could restrict operation which may cause an accident or injury In spect control cables fr...

Страница 169: ...th operation EBU32582 Checking the stabilizer bushes The stabilizer bushes must be checked for cracks or damage at the intervals specified in the periodic maintenance and lubrication chart Have a Yama...

Страница 170: ...er and lower arm pivot lubrication left and right Lubricate the upper and lower arm pivots with a grease gun Front Rear Recommended lubricant Lithium soap based grease U2HC7LE0 book Page 52 Wednesday...

Страница 171: ...shaft universal joint lubrication Lubricate the drive shaft universal joint with a grease gun EBU32600 Steering shaft lubrication Lubricate the pivot points Recommended lubricant Lithium soap based gr...

Страница 172: ...same size and type of tires recommended in this owner s manual The tires that came with your Yamaha YXZ1000R were designed to match the performance ca pabilities and to provide the best combination o...

Страница 173: ...e so that the wheel is on the ground 3 Tighten the wheel nuts in a crisscross pattern to the specified torque WARNING EWB03400 Do not reverse the rims on your Yamaha YXZ1000R to widen the track width...

Страница 174: ...se of accidental contact with battery electrolyte EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Get prompt medical...

Страница 175: ...Pull the battery out of its compartment To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have dis charged Keep in mind that the battery tends to discha...

Страница 176: ...month and fully charge it if necessary NOTICE ECB00941 Always keep the battery charged Storing a discharged battery can cause perma nent battery damage To install the battery TIP Be sure the battery i...

Страница 177: ...verse the polarity of the jumper cables when connecting to the batteries However if the vehicle must be jump started proceed as follows 1 Turn the key to off 2 Remove panel A See page 8 10 3 Remove th...

Страница 178: ...y and then disconnect the positive lead of the jumper cable from the charged battery and the battery in the YXZ1000R 8 Install the seat cushion and the panel EBU35250 Fuse replacement The main fuse th...

Страница 179: ...the specified amperage WARNING Always use a fuse of the specified amperage Never use any material in place of the proper fuse Using an improper fuse can cause damage to the electrical system and may...

Страница 180: ...ion check the headlight fuse and then have a Yamaha dealer check the ve hicle TIP When the headlights are set to low beam only the top half of each lamp will illuminate When the headlights are set to...

Страница 181: ...light This model is equipped with an LED tail brake light there are no replaceable bulbs If the tail brake light does not come on check the fuses and then have a Yamaha dealer check the vehicle EBU32...

Страница 182: ...your vehicle Use only genuine Yamaha parts on your vehicle Imita tion parts may look like Yamaha parts but they are often inferior Consequently they have a shorter service life and can lead to ex pens...

Страница 183: ...a dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check th...

Страница 184: ...recommended coolant tap water can be used temporarily provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the coolant...

Страница 185: ...several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause wate...

Страница 186: ...nother high quality fuel stabilizer prod uct Follow the instructions on the prod uct label Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system 2 Remove the sp...

Страница 187: ...ve the battery and charge it Store it in a dry place and recharge it once a month Do not store the battery in an ex cessively warm or cold place less than 0 C 30 F or more than 30 C 90 F Use of fuel s...

Страница 188: ...dB A at 4125 r min EUR FRA GBR Uncertainty of measurement 3 0 dB A EUR FRA GBR Vibration on seat EN1032 ISO5008 Will not exceed 0 5 m s EUR FRA GBR Uncertainty of measurement 0 0 m s EUR FRA GBR Vibra...

Страница 189: ...API GL 4 Hypoid gear oil Quantity 0 47 L 0 50 US qt 0 41 Imp qt Differential gear oil Type SAE 80 API GL 4 Hypoid gear oil Quantity 0 18 L 0 19 US qt 0 16 Imp qt Coolant quantity Coolant reservoir up...

Страница 190: ...1 speed reverse Operation Right hand operation Reverse gear 37 15 2 467 1st 35 17 2 059 2nd 34 22 1 545 3rd 31 26 1 192 4th 25 26 0 962 5th 25 31 0 806 Chassis Frame type Steel tube frame Caster angle...

Страница 191: ...um 430 lb maximum Front 110 0 kPa 1 100 kgf cm 16 0 psi Rear 165 0 kPa 1 650 kgf cm 24 0 psi Front wheel Wheel type Cast wheel Rim size 14 x 6 5AT Rear wheel Wheel type Cast wheel Rim size 14 x 8 0AT...

Страница 192: ...trouble warning light LED Parking brake indicator light LED Differential gear lock indicator light LED EPS warning light LED Helmet Seat belt indicator light 14 V 0 85 W 2 Shift timing indicator light...

Страница 193: ...that influence the actual level of exposure of work force in clude the characteristics of the work room the other sources of noise etc i e the num ber of machines and other adjacent process es and the...

Страница 194: ...ION NUMBER MODEL LABEL INFORMATION EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame The vehicle identification number is used to identify your vehicle...

Страница 195: ...11 2 11 1 Model label 1 U2HC7LE0 book Page 2 Wednesday October 7 2015 12 09 PM...

Страница 196: ...peration check 5 6 Coolant temperature warning light 4 4 Cup holders 4 26 D Differential gear lock indicator light 4 3 Differential gear oil Periodic maintenance 8 30 Differential gear Pre operation c...

Страница 197: ...ion 8 51 R Rear knuckle upper and lower pivot lubrication 8 53 Reverse gear lock lever 4 16 Reverse indicator light 4 2 S Safety information 2 1 Seat belt indicator light 4 6 Seat belts 4 23 Seat belt...

Страница 198: ...ubleshooting 8 63 Troubleshooting charts 8 65 U Upper and lower arm pivot lubrication 8 52 V Valve clearance 8 43 Vehicle identification number 11 1 W Wheel installation 8 55 Wheel removal 8 54 U2HC7L...

Страница 199: ...U2HC7LE0 book Page 4 Wednesday October 7 2015 12 09 PM...

Страница 200: ...Original instructions PRINTED IN USA 2015 10 0 3 1 CR E U2HC7LE0 book Page 1 Wednesday October 7 2015 12 09 PM...

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