1
2
3
4
5
6
7
8
9
10
11
8-1
JW7
PERIODIC MAINTENANCE CHARTS
Regular maintenance is required for the best performance and safe operation of
your utility vehicle.
Be sure to turn off the main switch and apply the parking brake when you per-
form maintenance, unless otherwise specified. If the owner is not familiar with
servicing the machine, death or serious personal injury can result. When in
doubt the work should be done by a Yamaha dealer or other qualified mechanic.
MAINTENANCE
C
- CHECK
CA
- CHECK AND ADJUST
R
- REPLACE
S
- SERVICE
CL
- CLEAN AND LUBRICATE
L
- LUBRICATE
20 hours
160 kms
100 miles
(Every
month)
125 hrs
1000 kms
600 mls
(Every 6
months)
250 hrs
2000 kms
1200 mls
(Every
year)
500 hrs
4000 kms
2500 mls
(Every
2 years)
1000 hrs
8
000 kms
5000 mls
(Every
4 years)
Remarks
Page
PRE-OP Check engine oil
C
C
C
6-
3
6-4
Check air cooling duct
C
C
C
C
C
C
Check fuel lines for leakage
C
C
C
C
C
C
6-2
Check fuel level
C
C
C
C
C
C
6-2
Check for looseness
and corrosion of battery
C
C
C
C
C
C
6-4
terminals and hold downs
Check brake pedal free play
C
CA
CA
CA
CA
CA
8
-1
3
and adjust if necessary
Check steering operation
C
C
C
C
C
6-5
Check tire pressure, tread
C
CA
CA
CA
CA
CA
6-4
depth, tire surface for damage
Check body and chassis for
C
C
C
C
C
C
6-6
damage
Check tightness of all bolts,
C
C
C
C
C
C
*
nuts, screws and rivets
Check back-up buzzer
C
C
C
C
C
C
6-5
operation
EVERY
Check fuel filter for clogging
C
C
C
C
C
*
MONTH
Check wear of drive belt
C
C
C
C
C
8
-7/
8
-
8
Check operation of
C
C
C
C
C
7-1
Forward / Reverse shifting
Clean / Lube pedal control area
CL
–
EVERY 6 Wash pre-filter, check air
S
S
S
S
8
-6/
8
-7
MONTHS cleaner element
Check spark plug and plug cap
C
C
C
C
8
-4
condition** / Check compression
Check shock absorbers for oil
C
C
C
*
leaks and damaged springs
*
Items without a page number reference should be serviced by a Yamaha dealer or other qualified
mechanic. This manual does not contain these procedures. They are contained in the Service Manual.
**Related to emission control system.
Daily
Pre-
Opera-
tion
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