Cushman COMMANDER 2200 Owner'S Manual And Service Manual Download

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A Textron Company

GASOLINE POWERED UTILITY VEHICLES

ISSUED OCTOBER 2007 REVISED MARCH 2010

OWNER’S MANUAL

AND SERVICE GUIDE

606895

Summary of Contents for COMMANDER 2200

Page 1: ...A Textron Company GASOLINE POWERED UTILITY VEHICLES ISSUED OCTOBER 2007 REVISED MARCH 2010 OWNER S MANUAL AND SERVICE GUIDE 606895...

Page 2: ...tions that could be hazardous Improper service or repair may damage the vehicle or render it unsafe WASH HANDS AFTER HANDLING Battery posts terminals and related accessories contain lead and lead comp...

Page 3: ...Division and therefore is subject to change without notice The E Z GO Division DISCLAIMS LIABLITY FOR ERRORS IN THIS MANUAL and the E Z GO Division SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND...

Page 4: ...e governor to permit vehicle to operate at above factory specifications will void the vehicle warranty When servicing engines all adjustments and replacement components must be per original vehicle sp...

Page 5: ...GATE OPERATION 4 ELECTRIC LIFT BED OPERATION 4 Fig 8 Electric Lift Switch 4 OPERATING THE VEHICLE 5 RUN IN 5 Fig 9 Check Oil Level on Dipstick 5 Fig 10 Clean Entire Dipstick 6 COLD STARTING 6 STARTIN...

Page 6: ...20 ADJUSTING THE BELT 20 BATTERY CLEANING 20 Fig 31 Preparing Acid Neutralizing Solution 21 Fig 32 Typical Brake Performance Test 21 BRAKES 21 PERIODIC BRAKE TEST FOR MECHANICAL BRAKES 22 AIR INTAKE A...

Page 7: ...icles BE OPER ATED ONLY BY PERSONS WITH VALID DRIVERS LICENSES AND IN ACCORDANCE WITH APPLICABLE STATE REQUIREMENTS This restriction is important to the SAFE USE AND OPERATION of the product On behalf...

Page 8: ...speeds must limit their speed to no more than the speed of other vehicles when used in a golf course environment Additionally speed should be further moderated by the environmental conditions terrain...

Page 9: ...must not be operated Test drive the vehicle after any repairs or maintenance All tests must be conducted in a safe area that is free of both vehicular and pedestrian traffic Replace damaged or missing...

Page 10: ...Owner s Manual and Service Guide Page viii SAFETY INFORMATION NOTES...

Page 11: ...terrain and conditions However improper operation faulty maintenance or poor housekeeping may contrib ute to a condition of instability and defeat the purpose of the standard Some of the conditions w...

Page 12: ...r trailer 6 5 Changing and Charging Storage Batteries for Electric Personnel and Burden Carriers 6 5 1 The user shall require battery changing and charging facilities and procedures to be in accordanc...

Page 13: ...1 Personnel and Burden Carrier Operator Qualifications Only persons whoa are trained in the proper operation of the carrier shall be authorized to operate the carrier Oper ators shall be qualified as...

Page 14: ...ed speed limits Under normal traffic conditions keep to the right Maintain a safe distance based on speed of travel from a carrier or vehicle ahead and keep the carrier under control at all times 7 3...

Page 15: ...nd addressed via appropriate hazardous materials regulations 7 3 4 7 Do not operate a carrier with a leak in the fuel system or battery s Battery s shall be charged and serviced per manufacturer s ins...

Page 16: ...ctional controllers limit s witches protective devices ele ctrical conductors insulators and connections shall be inspected and maintained per carrier manufacturer s recommendation p Carriers shall be...

Page 17: ...to use it safely Maintaining good performance depends to a large extent on the operator Hydrogen gas is generated as a natural part of the lead acid battery charging process A 4 concentration of hydr...

Page 18: ...if equipped will either be located on the dash panel electric Ref Fig 2 on page 2 or directly on the fuel tank mechanical If the vehicle is equipped with factory installed custom accesso ries some acc...

Page 19: ...vate as the brake pedal reaches the park or latch p osition Depressing the brake pedal further will increase the effectiveness of the front brakes HORN The horn is operated by pushing the horn button...

Page 20: ...er Cable are available only for certain models Over time the gas strut may allow the load bed to slowly lower If this condition is evident replacement of gas strut is required To lower the manual lift...

Page 21: ...ake and may cause inadvertent vehicle movement Turn the key to the OFF position whenever the vehicle is parked To prevent inadvertent movement when the vehicle is to be left unattended engage the park...

Page 22: ...to the ON position Move the dir ection selector to the dir ection desired Release the park brake by depressing the service brake pedal until the park brake releases Slowly depress the accelerator peda...

Page 23: ...t reserve to start the vehicle The vehicle uses a combination starter generator to both start the engine and charge the battery The engine will not idle therefore the battery cannot be charged while t...

Page 24: ...educe the possibility of cosmetic damage do not use any abrasive or reactive solvents to clean plastic parts It is important that proper techniques and cleaning mate rials be used Using excessive wate...

Page 25: ...r Raise the vehicle enough to place a jack st and under the outer ends of the rear axle Lower the jack and test the stability of the vehicle on the two jack stands Place the jack at the center of the...

Page 26: ...ing or inflating The vehicle is fitt ed with low pressure tubeless tires mounted on one piece rims therefore the most cost effective way to repair a puncture in the tread is to use a commercial tire p...

Page 27: ...and does not idle When starting the engine the st arter gen erator functions as a starter and with the engine running it functions as a generator With the short running times associated with this kin...

Page 28: ...njury or death while transporting vehicle Secure the vehicle and contents Never ride on vehicle being transported Always remove windshield before transport ing Maximum speed with sun top installed is...

Page 29: ...zed with a solution of 2 teaspoons 10 ml sodi um bicarbonate baking soda dissolved in 1 quart 1 liters of water and flushed with water Aerosol containers of battery terminal pro tectant must be used w...

Page 30: ...Read all of Manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings Fig 18 Serial Number Plate Location Label No Serial Number Labels Lift Fl...

Page 31: ...housing and fins clean if required ENGINE OIL 9 Check and add if required DO NOT OVERFILL STARTER GENERATOR BELT 9 Check for tension wear cracks MONTHLY 20 HOURS includes items listed in previous tab...

Page 32: ...uired KING PINS 9Check for excessive play and tightness of retaining nuts STEERING ASSEMBLY 9Check bellows and pinion seal for damage or grease leakage RACK END BALL JOINT Lubricate use wheel bearing...

Page 33: ...ipstick hole and remove Examine the level of the oil on the dipstick Fig 21 Check Oil Level on Dipstick The engine can be operated safely as long as oil is within the safe operating range as indicated...

Page 34: ...Fig 23 on page 18 Remove the oil fill cap Fig 23 Cleaning Top of Engine Clean the area around filter Using a filter wrench strap wrench or other suitable wrench remove the filter B from the engine and...

Page 35: ...oil to enter the air filter enclosure Fig 27 Add Engine Oil Both the oil dipstick and fill cap must be in place before operat ing the engine Failure to install the dipstick and fill cap will result i...

Page 36: ...o another area of the vehicle or storage fa cility where it will att ack the metal structure or the concrete asphalt floor Additionally a residue will be left on the battery which is conductive and wi...

Page 37: ...Performance Test should be pe r formed regularly as an evaluation of braking system per formance It is useful as a method of identifying subtle loss of performance over time Fig 31 Preparing Acid Neut...

Page 38: ...If the vehicle stops more than 4 ft 1 2 m beyond the accept able stopping distance or pulls to one side the vehicle has failed the test and should be tested again If the vehicle fails the second test...

Page 39: ...nstall the element and cover the same way they we re removed Be sure the positioning arrow on cover is pointing upward and all clips are fastened securely If the element is in acceptable condition loo...

Page 40: ...device that can create a spark When refueling inspect the fuel cap for leaks or breaks that could result in fuel spill age Always wear safety glasses while refueling to prevent possible eye injury fro...

Page 41: ...page 26 Use care when tightening fasteners and refer to th e Technician s Repair and Service Ma nual for specific torque values Generally three grades of hardware are used in the vehi cle Grade 5 hard...

Page 42: ...hart specifies lubricated torque figures Fasteners that are plated or lubricated when installed are considered wet and require approximately 80 of the torque required for dry fasteners 4 5 8 11 15 20...

Page 43: ...ON AND SERVICE INFORMATION Page 27 Owner s Manual and Service Guide Read all of Manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings NOTES...

Page 44: ...ATION AND SERVICE INFORMATION Page 28 Owner s Manual and Service Guide Read all of Manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings NO...

Page 45: ...Page 29 Owner s Manual and Service Guide GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS...

Page 46: ...one passenger ENGINE 13 HP rated 401 cc Single Cylinder Air Cooled Overhead Valve Pressurized Lubrication with replaceable Oil Filter Internal Balance Shaft Solid State Ignition Replaceable Dry Cartri...

Page 47: ...er ENGINE 13 HP rated 401 cc Single Cylinder Air Cooled Overhead Valve Pressurized Lubrication with replaceable Oil Filter Internal Balance Shaft Solid State Ignition Replaceable Dry Cartridge Air Fil...

Page 48: ...ensions COMMANDER 280 COMMANDER 2200 103 in 262 cm Rear 38 in 97 cm Front 37 5 in 95 cm 35 in 89 cm 10 in 25 cm 47 in 119 cm 47 in 119 cm 66 in 168 cm 111 in 282 cm 11 5 in 29 cm 18 in 46 cm 42 5 in 1...

Page 49: ...L SPECIFICATIONS Fig 41 Vehicle Incline Specifications and Turning Clearance Diameter RECOMMENDED MAX RAMP GRADE 25 or 14o MAX RECOMMENDED MAX SIDE TILT 25 or 14o MAX TURNING CLEARANCE DIAMETER COMMAN...

Page 50: ...Page 34 Owner s Manual and Service Guide GENERAL SPECIFICATIONS NOTES...

Page 51: ...Appendix A 1 Owner s Manual and Service Guide LABELS AND PICTOGRAMS LABELS AND PICTOGRAMS...

Page 52: ...or other flying objects EGWHL14 WARNING Keep entire body inside car 27653G01 DO NOT TAMPER WITH OR CHANGE THIS ADJUSTMENT OF THE GOVERNOR FAILURE TO COMPLY COULD RESULT IN SERIOUS PERSONAL INJURY AND...

Page 53: ...TER OF GRAVITY MAXIMUM HEIGHT x in xx cm MAX LOAD XXX LBS XXX KG WARNING MAXIMUM LOAD CENTER OF GRAVITY KEEP LOAD AS FAR FORWARD AS POSSIBLE DO NOT RIDE IN LOAD BED KEEP HANDS FINGERS AWAY FROM DUMP B...

Page 54: ...NING LETHAL VOLTAGE WARNING EXPLOSIVE LOW OIL PRESSURE 17 18 19 20 21 22 23 24 25 26 27 DO NOT DISPOSE OF BATTERIES IN LANDFILL DO NOT DRIVE ON HIGHWAY WINDSHIELDS DO NOT PROVIDE PROTECTION FROM FLYIN...

Page 55: ...RATOR PEDAL AND ACCELERATE SMOOTHLY TO LEAVE A GASOLINE POWERED VEHICLE IN PARK Q APPLY PARKING BRAKE Q TURN KEY TO OFF Q MOVE DIRECTION SELECTOR TO FORWARD P N TO LEAVE AN ELECTRIC POWERED VEHICLE IN...

Page 56: ...Appendix A 6 Owner s Manual and Service Guide LABELS AND PICTOGRAMS Notes...

Page 57: ...Appendix B 1 VEHICLE WARRANTIES Owner s Manual and Service Guide VEHICLE WARRANTIES...

Page 58: ...ICLE WARRANTIES DOMESTIC WARRANTY U S AND CANADA To obtain a copy of the limited warranty applicable to the vehicle call or write a local Distributor authorized Branch or the Warranty Department with...

Page 59: ...ect or improper m aintenance or una pproved modifications You are responsible for presenting your vehicle to E Z GO Division of Textron Inc distribution center or service center as soon as the problem...

Page 60: ...f warranted parts sufficient to meet the expected demand for such parts 9 Any replacement part may be used in the pe rformance of any warranty maintenance or repairs and must be provided without charg...

Page 61: ...parts and or pressure regulator or fuel injection system Air fuel ratio feedback and control system if applicable Cold start enrichment system if applicable Air Induction System Intake manifold if app...

Page 62: ...o each subsequent owner of the engine E Z GO reserves the right to deny warranty coverage if the engine has not been properly maintained Warranty claims will not be denied however solely because of th...

Page 63: ...Appendix C 1 DECLARATION OF CONFORMITY Owner s Manual and Service Guide DECLARATION OF CONFORMITY EUROPE ONLY...

Page 64: ...Appendix C 2 Owner s Manual and Service Guide DECLARATION OF CONFORMITY...

Page 65: ...Appendix C 3 DECLARATION OF CONFORMITY Owner s Manual and Service Guide...

Page 66: ...Appendix C 4 Owner s Manual and Service Guide DECLARATION OF CONFORMITY NOTES...

Page 67: ...ere fore should be considered potentially hazardous Use extreme care when working on any vehicle When diag nosing removing or replacing any components that are not operating correctly take time to con...

Page 68: ...800 774 3946 FAX 1 800 448 8124 Service Parts Phone 1 888 GET EZGO 1 888 438 3946 FAX 1 800 752 6175 International Phone 001 706 798 4311 FAX 001 706 771 4609 Copyrighted Material This manual may not...

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