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TABLE OF CONTENTS

..................1-1

Location of important labels ...........1-5

..................................2-1

Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments ................2-3

INSTRUMENT AND CONTROL
FUNCTIONS

.......................................3-1

assembly ...................................3-12

Sidestand .....................................3-13
Ignition circuit cut-off system ........3-14

PRE-OPERATION CHECKS

..............4-1

Pre-operation check list ..................4-2

OPERATION AND IMPORTANT
RIDING POINTS

................................ 5-1

Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Engine break-in .............................. 5-3
Parking ........................................... 5-4

PERIODIC MAINTENANCE AND
MINOR REPAIR

................................. 6-1

PERIODIC MAINTENANCE .......... 6-1
Owner’s tool kit .............................. 6-1
Periodic maintenance chart for the

emission control system ............. 6-3

General maintenance and

lubrication chart .......................... 6-4

Removing and installing panels  ..... 6-8
Checking the spark plugs  .............. 6-9
Canister (for California only)  ........ 6-11
Engine oil and oil filter cartridge ... 6-11
Coolant ........................................ 6-14
Replacing the air filter element  .... 6-15
Checking the throttle cable

free play .................................... 6-16

Valve clearance ........................... 6-16
Tires ............................................. 6-17
Cast wheels ................................. 6-18
Accessories and replacement

parts ......................................... 6-19

Adjusting the clutch lever

free play .................................... 6-19

Adjusting the brake lever

free play .................................... 6-20

Adjusting the rear brake light

switch ........................................ 6-21

Checking the front and rear brake

pads .......................................... 6-21

Checking the brake fluid level  ...... 6-22
Changing the brake fluid  .............. 6-23
Drive belt slack  ............................. 6-23
Checking and lubricating the

cables ....................................... 6-24

Checking and lubricating the

throttle grip and cable ............... 6-24

Checking and lubricating the

brake and shift pedals ............... 6-25

Checking and lubricating the

brake and clutch levers ............. 6-25

Checking and lubricating the

sidestand .................................. 6-26

Lubricating the swingarm pivots  ... 6-26
Lubricating the rear suspension  ... 6-27
Checking the front fork  ................. 6-27
Checking the steering  .................. 6-28
Checking the wheel bearings  ....... 6-28
Battery .......................................... 6-29
Replacing the fuses ...................... 6-30
Replacing the headlight bulb  ........ 6-32
Replacing the tail/brake light

bulb ........................................... 6-33

Replacing a front turn signal light

bulb ........................................... 6-34

U3D810E0.book Page 1 Wednesday, July 19, 2006 11:14 AM

Содержание XVS13AW(C)

Страница 1: ...3D8 28199 10 XVS13AW C OWNER S MANUAL LIT 11626 20 42...

Страница 2: ...EAU10041 U3D810E0 book Page 1 Wednesday July 19 2006 11 14 AM...

Страница 3: ...ycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emis...

Страница 4: ...nsult your Yamaha dealer WARNING EWA10010 PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPERAT...

Страница 5: ...CHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE Product and specifications...

Страница 6: ...tion U S A 1st edition July 2006 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LI...

Страница 7: ...ark plugs 6 9 Canister for California only 6 11 Engine oil and oil filter cartridge 6 11 Coolant 6 14 Replacing the air filter element 6 15 Checking the throttle cable free play 6 16 Valve clearance 6...

Страница 8: ...YCLE CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Reporting safety defects 9 3 Motorcycle noise regulation 9...

Страница 9: ...s have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brig...

Страница 10: ...ld or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing...

Страница 11: ...se extreme caution when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or...

Страница 12: ...quate ventilation Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust sys...

Страница 13: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle U3D810E0 book Page 5 Wednesday July 19 2006 11 14 AM...

Страница 14: ...SAFETY INFORMATION 1 6 1 4 1 2 3 California only 280 2 80 41 280 2 80 41 1D7 21668 00 Cold tire normal pressure should be set as follows U3D810E0 book Page 6 Wednesday July 19 2006 11 14 AM...

Страница 15: ...Fuel injection system fuse page 6 30 5 Fuse box page 6 30 6 Main fuse page 6 30 7 Helmet holder page 3 12 8 License plate light page 6 35 9 Rear turn signal light page 6 34 10 Engine oil level check...

Страница 16: ...6 29 5 Air filter element page 6 15 6 Fuel tank cap page 3 9 7 Front brake fluid reservoir page 6 22 8 Brake pedal page 3 9 9 Engine oil filter cartridge page 6 11 10 Engine oil drain bolt page 6 11 1...

Страница 17: ...lever page 3 8 2 Left handlebar switches page 3 6 3 Multi function meter unit page 3 3 4 Main switch steering lock page 3 1 5 Right handlebar switches page 3 6 6 Throttle grip page 6 16 7 Brake lever...

Страница 18: ...U10660 OFF All electrical systems are off The key can be removed EAU10680 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handleb...

Страница 19: ...ion circuit If the oil lev el detection circuit is defective the following cycle will be repeated un til the malfunction is corrected The oil level warning light will flash ten times then go off for 2...

Страница 20: ...le warning light This warning light comes on when an electrical circuit monitoring the engine is defective When this occurs have a Yamaha dealer check the self diagno sis system See page 3 3 for an ex...

Страница 21: ...n return to zero in order to test the electrical cir cuit Odometer tripmeter and fuel re serve tripmeter modes Push the side of the SELECT switch to switch the display between the odometer mode ODO th...

Страница 22: ...h the or side of the SELECT switch to change the display to the clock mode 2 Push the side of the SE LECT switch and the RESET switch together for at least two seconds 3 When the hour digits start fla...

Страница 23: ...Turn the key to ON and then re lease the SELECT switch after five seconds or more 4 Push the or side of the SELECT switch to select the de sired brightness level 5 Push the RESET switch to con firm t...

Страница 24: ...2660 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is st...

Страница 25: ...gni tion circuit cut off system See page 3 14 EAU12880 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears o...

Страница 26: ...ank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into position with the key inserted in the lock 2 Turn the key counterclockwise to the original position remove it and then cl...

Страница 27: ...ystem Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs...

Страница 28: ...e catalytic converter Never park the vehicle near pos sible fire hazards such as grass or other materials that easily burn Do not allow the engine to idle too long EAU42750 Rider seat To remove the ri...

Страница 29: ...elmet from the hel met holder Remove the rider seat remove the hel met from the helmet holder and then install the seat EAU42540 Adjusting the shock absorber assembly This shock absorber assembly is e...

Страница 30: ...ay as this will result in poor damping per formance Always have a Yamaha dealer service the shock absorber EAU15301 Sidestand The sidestand is located on the left side of the frame Raise the sidestand...

Страница 31: ...gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the run...

Страница 32: ...the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most reliabl...

Страница 33: ...ences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used...

Страница 34: ...dealer bleed hydraulic system Check lever free play Adjust if necessary Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to speci...

Страница 35: ...operation is smooth Lubricate pedal pivoting points if necessary 6 25 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 25 Sidestand Make sure t...

Страница 36: ...and the sid estand up WARNING EWA10290 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 14 Never ride with the side...

Страница 37: ...N ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly l...

Страница 38: ...r light should come on EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a more i...

Страница 39: ...immediately have a Yamaha dealer check the vehicle EAU17212 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10310 Since the engine and exhaust system can b...

Страница 40: ...ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS THE...

Страница 41: ...NING EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes U3D81...

Страница 42: ...s 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearanc...

Страница 43: ...utch Check operation Adjust or replace cable 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leak...

Страница 44: ...nd clutch le ver pivot shafts Apply lithium soap based grease all purpose grease lightly 14 Brake and shift ped al pivot shafts Apply lithium soap based grease all purpose grease lightly 15 Sidestand...

Страница 45: ...coolant every 24 months Change 23 Front and rear brake switches Check operation 24 Control cables Apply Yamaha chain and cable lube or engine oil SAE 10W 30 thoroughly 25 Throttle grip hous ing and c...

Страница 46: ...et or dusty areas Hydraulic brake service After disassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid levels and fill the reservoirs as required...

Страница 47: ...To remove the panel Remove the bolts and then take the panel off To install the panel Place the panel in the original position and then install the bolts EAU42570 Panels B and C To remove the panels...

Страница 48: ...d deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the s...

Страница 49: ...eposits and replace it if necessary To install a spark plug 1 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion 2 Clean the surface of the spark...

Страница 50: ...icle on a level sur face and hold it in an upright posi tion NOTE Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false readi...

Страница 51: ...cartridge with an oil filter wrench NOTE An oil filter wrench is available at a Yamaha dealer 5 Apply a thin coat of engine oil to the O ring of the new oil filter car tridge NOTE Make sure that the O...

Страница 52: ...tes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause NOTE After the engine is started the engine oil level warning light should go off if th...

Страница 53: ...e cool ant reservoir NOTE The coolant should be between the minimum and maximum level marks 3 If the coolant is at or below the minimum level mark remove pan el A See page 6 8 4 Remove the reservoir c...

Страница 54: ...ly rout ed through the guide EAU33030 Changing the coolant WARNING EWA10380 Never attempt to remove the radiator cap when the engine is hot The coolant must be changed at the in tervals specified in t...

Страница 55: ...381 Checking the throttle cable free play The throttle cable free play should mea sure 4 0 6 0 mm 0 16 0 24 in at the throttle grip Periodically check the throttle cable free play and if neces sary ha...

Страница 56: ...s close to the center of the vehicle and distribute the weight evenly from side to side Properly adjust the suspension for your load and check the condition and pres sure of your tires NEVER OVER LOAD...

Страница 57: ...durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage be fore each ride If any damage is...

Страница 58: ...rts may cause loss of handling stability and riding safety Since Yamaha cannot control the quality of accessories or parts man ufactured by other companies Yamaha cannot be held liable for any consequ...

Страница 59: ...adjusting nut in direction b 8 Tighten both locknuts 9 Install the panels EAU22092 Adjusting the brake lever free play The brake lever free play should mea sure 2 0 5 0 mm 0 08 0 20 in as shown Period...

Страница 60: ...If necessary adjust the brake light switch as follows Turn the adjusting nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in direc...

Страница 61: ...id is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brak...

Страница 62: ...in the NOTE after the periodic mainte nance and lubrication chart In addition have the oil seals of the master cylin ders and calipers as well as the brake hoses replaced at the intervals listed below...

Страница 63: ...ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING EWA10710 Damage to the outer housing of ca bl...

Страница 64: ...pedal pivots should be lu bricated if necessary EAU23140 Checking and lubricating the brake and clutch levers Brake lever Clutch lever The operation of the brake and clutch levers should be checked be...

Страница 65: ...estand does not move up and down smoothly have a Yamaha dealer check or repair it EAUM1650 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed at the intervals specified in the pe...

Страница 66: ...ion WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the...

Страница 67: ...support the vehicle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dea...

Страница 68: ...uce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space KEEP THIS AND ALL BATTER IES OUT...

Страница 69: ...EAU42580 Replacing the fuses The main fuse the fuel injection system fuse and the fuse box which contains the fuses for the individual circuits are located under the rider seat See page 3 11 If a fus...

Страница 70: ...s again have a Yamaha dealer check the electrical system 6 Install the battery cover and then hook the battery band onto the holder 1 Signaling system fuse 2 Ignition fuse 3 Taillight fuse 4 Radiator...

Страница 71: ...then remove the defective bulb WARNING EWA10790 Headlight bulbs get very hot There fore keep flammable products away from a lit headlight bulb and do not touch the bulb until it has cooled down 5 Pla...

Страница 72: ...posi tion and then install the bolts 9 Have a Yamaha dealer adjust the headlight beam if necessary EAU24131 Replacing the tail brake light bulb 1 Remove the tail brake light lens by removing the scre...

Страница 73: ...osition and then install the outer lens by installing the screws CAUTION ECA10680 Do not overtighten the screws oth erwise the lens may break EAU42450 Replacing a rear turn signal light bulb 1 Remove...

Страница 74: ...g it out 4 Remove the defective bulb by pull ing it out from the socket 5 Insert a new bulb into the socket 6 Install the socket together with the bulb by pushing it in and then turn it clockwise unti...

Страница 75: ...g a motorcycle stand or if a motor cycle stand is not available by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm EAU25870 Troubleshoo...

Страница 76: ...here is no compression Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or...

Страница 77: ...d press down on the cap while turning it counterclockwise and then remove the cap NOTE If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommen...

Страница 78: ...the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly...

Страница 79: ...ea is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corr...

Страница 80: ...oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint NOTE Consult a Yamaha dealer for advic...

Страница 81: ...ground the spark plug electrodes while turning the engine over 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if...

Страница 82: ...59 US qt 2 99 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 45 L 0 48 US qt 0 40 Imp qt Radiator capacity including all routes 2 10 L 2 22 US qt 1 85 Imp qt Air filt...

Страница 83: ...ast wheel Rim size 16M C x MT3 00 Rear wheel Wheel type Cast wheel Rim size 16M C x MT4 50 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Singl...

Страница 84: ...ght LED Turn signal indicator light LED Fuel level warning light LED Coolant temperature warning light LED Engine trouble warning light LED Fuses Main fuse 50 0 A Headlight fuse 20 0 A Taillight fuse...

Страница 85: ...ification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification num...

Страница 86: ...is affixed to the frame under the rider seat See page 3 11 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 1 M...

Страница 87: ...igation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer...

Страница 88: ...e for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or...

Страница 89: ...er that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 400...

Страница 90: ...MATION 9 6 9 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U3D810E0 book Page 6 Wednesday July 19...

Страница 91: ...arranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and re...

Страница 92: ...ater date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can...

Страница 93: ...repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is includ...

Страница 94: ...protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help...

Страница 95: ...Indicator and warning lights 3 2 K Key identification number 9 1 L Labels location of 1 5 License plate light bulb replacing 6 35 M Main switch steering lock 3 1 Maintenance and lubrication periodic...

Страница 96: ...al light bulb front replacing 6 34 Turn signal light bulb rear replacing 6 34 Turn signal switch 3 7 V Valve clearance 6 16 Vehicle identification number 9 1 W Warranty extended 9 9 Warranty limited 9...

Страница 97: ...PRINTED IN JAPAN 2006 08 3 8 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD...

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