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TABLE OF CONTENTS

LOCATION OF IMPORTANT
LABELS

.............................................1-1

SAFETY INFORMATION

..................2-1

DESCRIPTION

..................................3-1

Left view ..........................................3-1
Right view ........................................3-2
Controls and instruments.................3-3

INSTRUMENT AND CONTROL
FUNCTIONS

.......................................4-1

Main switch .....................................4-1
Indicator lights and

warning lights ..............................4-1

Multi-function meter unit  .................4-2
Handlebar switches  ........................4-5
Clutch lever .....................................4-7
Shift pedal .......................................4-7
Brake lever  .....................................4-8
Brake pedal  ....................................4-8
Fuel tank cap  ..................................4-8
Fuel .................................................4-9
Fuel tank breather/overflow

hose ..........................................4-10

Catalytic converters  ......................4-11
Steering lock .................................4-11
Rider seat  .....................................4-12
Helmet holder  ...............................4-13
Adjusting the shock absorber

assembly ...................................4-14

EXUP system ............................... 4-15
Sidestand ..................................... 4-16
Ignition circuit cut-off system ........ 4-16
Auxiliary DC connector ................. 4-18

FOR YOUR SAFETY –
PRE-OPERATION CHECKS

............. 5-1

OPERATION AND IMPORTANT
RIDING POINTS

................................. 6-1

Starting the engine ......................... 6-1
Shifting ........................................... 6-2
Engine break-in .............................. 6-3
Parking ........................................... 6-4

PERIODIC MAINTENANCE AND
ADJUSTMENT

................................... 7-1

Owner’s tool kit ............................... 7-2
Periodic maintenance chart for

the emission control system ....... 7-3

General maintenance and

lubrication chart .......................... 7-5

Checking the spark plugs  ............... 7-9
Canister (for California only)  ........ 7-10
Engine oil and oil filter cartridge  ... 7-10
Transfer case oil ........................... 7-13
Air filter element  ........................... 7-14
Checking the throttle cable free

play ........................................... 7-14

Valve clearance ............................ 7-14
Tires ............................................. 7-15

Cast wheels ................................. 7-16
Clutch lever .................................. 7-17
Checking the brake lever free

play ........................................... 7-17

Brake light switches ..................... 7-18
Checking the front and rear brake

pads .......................................... 7-18

Checking the brake and clutch

fluid levels ................................. 7-19

Changing the brake and clutch

fluids ......................................... 7-20

Drive belt slack ............................ 7-20
Checking and lubricating

the cables ................................. 7-21

Checking and lubricating

the throttle grip and cable ......... 7-21

Checking and lubricating

the brake and shift pedals ........ 7-22

Checking and lubricating

the brake and clutch levers ...... 7-22

Checking and lubricating

the sidestand ............................ 7-23

Lubricating the rear suspension ... 7-23
Checking the front fork ................. 7-24
Checking the steering  .................. 7-24
Checking the wheel bearings ....... 7-25
Battery ......................................... 7-25
Replacing the fuses  ..................... 7-26
Replacing the headlight bulb  ....... 7-28
Tail/brake light  ............................. 7-29

U29S13E0.book Page 1 Thursday, May 13, 2010 7:36 PM

Содержание XV19CA

Страница 1: ...DIC183 29S 28199 13 XV19CSA C XV19CA C OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 24 09 ...

Страница 2: ...EAU10042 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U29S13E0 book Page 1 Thursday May 13 2010 7 36 PM ...

Страница 3: ... To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discr...

Страница 4: ...bey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP U29S13E0 book Page 1 ...

Страница 5: ...amaha Motor Corporation U S A 1st edition April 2010 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 24 09 U29S13E0 book Page 2 Thursday May 13 2010 7 36 PM ...

Страница 6: ... the emission control system 7 3 General maintenance and lubrication chart 7 5 Checking the spark plugs 7 9 Canister for California only 7 10 Engine oil and oil filter cartridge 7 10 Transfer case oil 7 13 Air filter element 7 14 Checking the throttle cable free play 7 14 Valve clearance 7 14 Tires 7 15 Cast wheels 7 16 Clutch lever 7 17 Checking the brake lever free play 7 17 Brake light switches...

Страница 7: ...CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting safety defects 10 3 Motorcycle noise regulation 10 4 Maintenance record 10 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 10 7 YAMAHA EXTENDED SERVICE Y E S 10 9 U29S13E0 book Page 2 Thursday May 13 2010 7 36 PM ...

Страница 8: ...hicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 4 1 2 3 U29S13E0 book Page 1 Thursday May 13 2010 7 36 PM ...

Страница 9: ...C8 2118K 00 PREMIUM UNLEADED GASOLINE ONLY 91 Min Pump Octane R M 2 BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing U29S13E0 book Page 2 Thursday May 13 2010 7 36 PM ...

Страница 10: ...passenger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when...

Страница 11: ...ld contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The en...

Страница 12: ... of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres sure of your tires Never attach any...

Страница 13: ...or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac cessories may also cause instability when passing or being passed by large vehicles Certain acces...

Страница 14: ...tie downs or suitable straps that are attached to solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not for example to rubber mounted handlebars or turn signals or parts that could break Choose the lo cation for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie down...

Страница 15: ...tery page 7 25 5 Owner s tool kit page 7 2 6 Tail brake light page 7 29 7 License plate light page 7 30 8 Engine oil drain bolt B crankcase page 7 10 9 Engine oil drain bolt A crankcase page 7 10 10 Engine oil filter cartridge page 7 10 11 Shift pedal page 4 7 U29S13E0 book Page 1 Thursday May 13 2010 7 36 PM ...

Страница 16: ...system fuse page 7 26 4 Fuse box page 7 26 5 Engine oil filler cap page 7 10 6 Fuel tank cap page 4 8 7 Steering lock page 4 11 8 Brake pedal page 4 8 9 Rear brake light switch page 7 18 10 Engine oil drain bolt oil tank page 7 10 11 Shock absorber assembly spring preload adjusting nut page 4 14 U29S13E0 book Page 2 Thursday May 13 2010 7 36 PM ...

Страница 17: ...ft handlebar switches page 4 5 3 Clutch fluid reservoir page 7 19 4 Multi function meter unit page 4 2 5 Main switch page 4 1 6 Front brake fluid reservoir page 7 19 7 Right handlebar switches page 4 5 8 Throttle grip page 7 14 9 Brake lever page 4 8 U29S13E0 book Page 3 Thursday May 13 2010 7 36 PM ...

Страница 18: ...ms are off The key can be removed WARNING EWA10072 Never turn the key to OFF while the vehicle is moving otherwise the electrical systems will be switched off which may result in loss of con trol or an accident EAU49391 Indicator lights and warning lights EAU11030 Turn signal indicator lights and The corresponding indicator light flash es when the turn signal switch is pushed to the left or right ...

Страница 19: ...hen go off for 3 0 seconds If this oc curs have a Yamaha dealer check the vehicle EAU11534 Engine trouble warning light This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine If this oc curs have a Yamaha dealer check the self diagnosis system See page 4 4 for an explanation of the self diagnosis device The electrical circuit of the warning ...

Страница 20: ...to test the electrical cir cuit Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank The needle moves towards E Empty as the fuel level decreases When the needle reaches E approximately 3 2 L 0 85 US gal 0 70 Imp gal remain in the fuel tank If this occurs refuel as soon as possible When the key is turned to ON the fuel gauge needle will sweep once across the fuel level range and...

Страница 21: ...ond If you do not reset the fuel re serve tripmeter manually it will reset it self automatically and the display will return to the prior mode after refueling and traveling 5 km 3 mi To set the clock 1 Push the SELECT and reset switches together for at least three seconds 2 When the hour digits start flashing push the reset switch to set the hours 3 Push the SELECT switch and the minute digits wil...

Страница 22: ...l to suit the outside lighting conditions To set the brightness 1 Turn the key to OFF 2 Push and hold the SELECT switch 3 Turn the key to ON and then re lease the SELECT switch after five seconds 4 Adjust the multi function meter unit panel brightness level by pushing the reset switch 5 Push the SELECT switch The odometer tripmeter clock dis play will return to the prior mode EAU12348 Handlebar sw...

Страница 23: ... the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU38331 Light switch for optional lights This model can be equipped with op tional lights available at a Yamaha dealer Push this switch to the left to turn the optional lights on and to the right to turn them off NOTICE ECA15321 Do not install a bulb wh...

Страница 24: ...r should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 4 16 EAU12871 Shift pedal The shift pedal is located on the left side of the motorcycle and is used in combination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped...

Страница 25: ...n the brake pedal EAU13121 Fuel tank cap To remove the fuel tank cap Slide the lock cover open insert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be removed To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the mark facing forward 1 Brake lever 1 Brake pedal 1 Fu...

Страница 26: ...refuel while smoking or while in the vi cinity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any spilled fuel im...

Страница 27: ...ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems EAU48760 Fuel tank breather overflow hose TIP For California See page 7 10 for breather hose information Before operating the motorcycle Ch...

Страница 28: ...that the exhaust sys tem has cooled down before do ing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10701 Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic converter EAU44460 Steering lock To lock the steering 1 Turn the handlebar all the way to the left 2 Insert ...

Страница 29: ...counterclockwise 2 While holding the key in that posi tion lift the front of the seat up and then pull the seat off To install the rider seat 1 Insert the projection on the rear of the seat into the seat holder as shown 2 Push the front of the seat down to lock it in place 3 Remove the key TIP Make sure that the seat is properly se cured before riding 1 Unlock 1 Seat lock 2 Unlock 1 Projection 2 S...

Страница 30: ...he vehicle and then install the rid er seat WARNING Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of control and possibly an acci dent EWA10161 NOTICE Be sure to place the helmet on the left side of the vehicle Some helmets may contact the muffler when placed on the right side be cause of their size or shape ECA15331 To release the helmet from...

Страница 31: ...ad and thereby soften the sus pension turn the adjusting nut in direction b To make the adjustment use the special wrench and exten sion bar included in the addi tional tool kit which was handed out separately at the purchase of the vehicle The spring preload setting is determined by measuring dis tance A shown in the illustra tion The shorter distance A is the higher the spring preload the longer...

Страница 32: ...ber as sembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EAU15282 EXUP system This model is equipped with Yamaha s EXUP EXhaust Ultimate Power valve system This system boosts engine power by means of a valve that regu lates the inner diameter of the exhaust pipe The EXUP system valve is con stantly adjusted in accordance with the engine speed by a computer control...

Страница 33: ...tem has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly EAU44892 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functio...

Страница 34: ...0 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch swit...

Страница 35: ...ary DC con nector is not being used To access the auxiliary DC connec tor 1 Remove the rider seat See page 4 12 2 Unhook the battery band and then remove the battery cover 3 Turn the ECU over to move it away from the wire harness protective cover as shown 4 Open the wire harness protective cover A 12 V accessory connected to the auxiliary DC connector under the rider seat can be used when the key ...

Страница 36: ... using this vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check the fuel tank breather overflow hose for obstructions cracks or damage and check the hose connection 4 9 4 10 Engine oil Check oil level in oil tank If necessary add recommended oil to specified level Check vehicle for oil leakage 7 10 Transfer ca...

Страница 37: ...cable free play If necessary have Yamaha dealer adjust cable free play and lubricate cable and grip housing 7 14 7 21 Control cables Make sure that operation is smooth Lubricate if necessary 7 21 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 15 7 16 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting ...

Страница 38: ...ignals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 16 ITEM CHECKS PAGE U29S13E0 book Page 3 Thursday May 13 2010 7 36 PM ...

Страница 39: ...stops automatically if left idling for 20 minutes In this case the multi function meter unit indi cates error code 70 but this is not a malfunction Push the start switch to clear the error code and to restart the engine EAU16247 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral posi...

Страница 40: ...P To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is ru...

Страница 41: ... EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it fo...

Страница 42: ...he vehicle EAU17213 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10311 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park nea...

Страница 43: ...n performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 1 for more in formation about carbon monox ide WARNING EWA15460 Brake discs calipers ...

Страница 44: ...the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit U29S13E0 book Page 2 Thursday May 13 20...

Страница 45: ... or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Adjust if necessary Every 16000 mi 25000...

Страница 46: ...rol system for dam age Replace if necessary No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months U29S13E0 book Page 4 Thursday May 13 2010 7 36 PM ...

Страница 47: ... if necessary 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Brake hoses Check for cracks or damage Replace Every 4 years 6 Wheels Check runout and for damage Replace if necessary 7 Tires Check tread depth and for dam age Replace if necessary Check air p...

Страница 48: ...ply silicone grease lightly 14 Brake pedal pivot shaft Apply lithium soap based grease lightly 15 Clutch lever pivot shaft Apply silicone grease lightly 16 Shift pedal pivot shaft Apply lithium soap based grease lightly 17 Sidestand pivot Check operation Apply lithium soap based grease lightly 18 Sidestand switch Check operation and replace if necessary No ITEM ROUTINE INITIAL ODOMETER READINGS 60...

Страница 49: ... or 1 month and thereafter every 16000 mi 25000 km or 24 months Change Change 25 Front and rear brake switches Check operation 26 Control cables Apply Yamaha chain and cable lube or engine oil thoroughly 27 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable No ITEM ROUTINE INITIAL ODOMETER RE...

Страница 50: ... change the fluid Regularly check the brake and clutch fluid levels and fill the reservoirs as required Replace the oil seals on the inner parts of the brake or clutch master cylinders caliper cylinders and clutch release cylinder every two years Replace the brake and clutch hoses every four years or if cracked or damaged 28 Lights signals and switches Check operation Adjust headlight beam No ITEM...

Страница 51: ...uld be operating im properly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the...

Страница 52: ...ace the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Remove the rider seat See page 4 12 3 Start the engine warm it up until the engine oil has reached a nor mal temperature of 60 C 140 F let it continue to idle for ten sec onds and then turn the engine off TIP To achieve the proper engine oil tem perature for an accurate...

Страница 53: ...ne oil with or without oil filter cartridge replace ment 1 Place the vehicle on a level sur face 2 Remove the rider seat See page 4 12 3 Start the engine warm it up for several minutes and then turn it off 4 Place an oil pan under the oil tank to collect the used oil 5 Remove the engine oil filler cap the engine oil drain bolt and its gasket to drain the oil from the oil tank 6 Place an oil pan un...

Страница 54: ... with an oil filter wrench and then tighten it to the specified torque with a torque wrench 11 Install the engine oil drain bolts and their new gasket and then tighten the bolts to the specified torques 1 Oil filter cartridge 2 Oil filter wrench 1 O ring 1 Oil filter cartridge 2 Torque wrench Tightening torque Oil filter cartridge 17 Nm 1 7 m kgf 12 ft lbf Tightening torques Engine oil drain bolt ...

Страница 55: ...abeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the oil tank 15 Install the engine oil filler cap 16 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause 17 Turn the engine off and then check the oil level and correct it if necessary 18 Install the ride...

Страница 56: ...ure 4 0 6 0 mm 0 16 0 24 in at the inner edge of the throttle grip Periodi cally check the throttle cable free play and if necessary have a Yamaha deal er adjust it EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified ...

Страница 57: ... car go and accessories approved for this model WARNING EWA10511 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and...

Страница 58: ...xtensive tests only the tires list ed below have been approved for this model by Yamaha Motor Co Ltd EAU21961 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage be fore each ride If any damage is found have a Yamaha dealer re place the wheel Do n...

Страница 59: ...r in the hydraulic system have a Yamaha dealer bleed the system be fore operating the motorcycle EAU37913 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14211 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in th...

Страница 60: ...ed for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU22430 Front brake pads Each front brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have alm...

Страница 61: ... wear Observe these precautions When checking the brake and clutch fluid levels make sure that the top of each reservoir is level Use only the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking or clutch performance Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking or cl...

Страница 62: ...pers as well as the brake and clutch hoses replaced at the intervals listed below or whenever they are damaged or leaking Oil seals Replace every two years Brake and clutch hoses Replace every four years EAU23040 Drive belt slack The drive belt slack should be checked and adjusted at the intervals specified in the periodic maintenance and lubri cation chart EAU38410 To check the drive belt slack 1...

Страница 63: ...es and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING Damage to the outer housing of cables may result in in ternal rusting and cause interfer ence with cable movement Replace damaged cables as soon as possi ble to prevent unsafe conditions EWA10711 EAU49920 Checking and lubricating the throttle grip an...

Страница 64: ...efore each ride and the pedal pivots should be lu bricated if necessary EAU43600 Checking and lubricating the brake and clutch levers Brake lever Clutch lever The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease U29S13E0 book Page 22 Thursday May 13 2010 7 36 PM ...

Страница 65: ...aha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAU23251 Lubricating the rear suspen sion The pivoting points of the rear suspen sion must be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricant Silicone grease Recommended lub...

Страница 66: ...ont fork compresses and rebounds smoothly NOTICE ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23283 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place ...

Страница 67: ...ains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batter...

Страница 68: ... before in stallation NOTICE When install ing the battery be sure the key is turned to OFF then con nect the positive lead before connecting the negative lead ECA16840 4 After installation make sure that the battery leads are properly con nected to the battery terminals NOTICE ECA16530 Always keep the battery charged Storing a discharged battery can cause permanent battery damage EAU42584 Replacin...

Страница 69: ...nd then hook the battery band onto the holder 1 Main fuse 2 Fuel injection system fuse 3 Fuel injection system spare fuse 4 Fuse box 1 Fuse box 2 Auxiliary DC connector fuse 3 Signaling system fuse 4 Ignition fuse 5 Backup fuse for clock 6 Headlight fuse 7 Taillight fuse 8 Spare fuse Specified fuses Main fuse 50 0 A Headlight fuse 20 0 A Signaling system fuse 10 0 A Taillight fuse 7 5 A Ignition f...

Страница 70: ...rt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 1 Remove the headlight unit by re moving the screws 2 Disconnect the headlight coupler and then remove the bulb cover 3 Unhook the headlight bulb holder and th...

Страница 71: ...the tail brake light does not come on have a Yamaha dealer check it EAU24212 Replacing a turn signal light bulb 1 Remove the turn signal lens by re moving the screws 2 Remove the burnt out bulb by pushing it in and turning it counter clockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws NOTICE Do not over tig...

Страница 72: ...r wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by pla...

Страница 73: ...al systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills WARNING EW...

Страница 74: ... vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly T...

Страница 75: ...ffler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets the drive belt and wheel axles Always rin...

Страница 76: ... dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during wi...

Страница 77: ...to wipe off any excess Never apply oil or wax to the drive belt Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight o...

Страница 78: ...NG To prevent damage or injury from sparking make sure to ground the spark plug elec trodes while turning the en gine over EWA10951 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively tu...

Страница 79: ... qt With oil filter cartridge replacement 4 90 L 5 18 US qt 4 31 Imp qt Transfer gear oil Type SAE 80 API GL 4 Hypoid gear oil Quantity 0 55 L 0 58 US qt 0 48 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Premium unleaded gasoline only Fuel tank capacity 15 9 L 4 20 US gal 3 50 Imp gal Fuel reserve amount 3 2 L 0 85 US gal 0 70 Imp gal Fuel injection Throttle ...

Страница 80: ...cm 36 psi Rear 280 kPa 2 80 kgf cm 41 psi Loading condition 90 204 kg 198 450 lb Front 250 kPa 2 50 kgf cm 36 psi Rear 280 kPa 2 80 kgf cm 41 psi Front wheel Wheel type Cast wheel Rim size 21M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 18M C x MT7 50 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Right f...

Страница 81: ...cense plate light 12 V 3 8 W 2 Meter lighting LED Neutral indicator light LED High beam indicator light LED Turn signal indicator light LED Fuel level warning light LED Engine trouble warning light LED Fuses Main fuse 50 0 A Headlight fuse 20 0 A Taillight fuse 7 5 A Signaling system fuse 10 0 A Ignition fuse 25 0 A Fuel injection system fuse 15 0 A Auxiliary DC connector fuse 3 0 A Backup fuse 7 ...

Страница 82: ...dentification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and...

Страница 83: ...ordering spare parts from a Yamaha dealer EAU48270 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 1 Model label 1 Vehicle Emission Control Information label 1 U29S13E0 book Page 2 Thursd...

Страница 84: ... and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 400 Seve...

Страница 85: ...hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc ...

Страница 86: ...inder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km ...

Страница 87: ...RMATION 10 6 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U29S13E0 book Page 6 Thursday May 13 2010 7 36 PM ...

Страница 88: ...or warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha...

Страница 89: ...ny later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If your machine requires wa...

Страница 90: ...ed repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing...

Страница 91: ...cked protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 U29S13E0 book Page 10 Thursday May 13 2010 7 36 PM ...

Страница 92: ...m 4 16 Indicator lights and warning lights 4 1 K Key identification number 10 1 L Labels location 1 1 License plate light bulb replacing 7 30 Light switch for optional lights 4 6 M Main switch 4 1 Maintenance and lubrication periodic 7 5 Maintenance emission control system 7 3 Maintenance record 10 5 Matte color caution 8 1 Model label 10 2 Multi function meter unit 4 2 N Neutral indicator light 4...

Страница 93: ...7 14 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 W Warranty extended 10 9 Warranty limited 10 7 Wheel bearings checking 7 25 Wheels 7 16 U29S13E0 book Page 2 Thursday May 13 2010 7 36 PM ...

Страница 94: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ...

Страница 95: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ...

Страница 96: ...PRINTED IN JAPAN 2010 05 0 5 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD DIC183 ...

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Yamaha XV19CA, Руководство пользователя

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