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PERIODIC MAINTENANCE AND MINOR REPAIR

6-7

EAU17630

NOTE:

●

The air filter needs more frequent service if you are riding in unusually wet or dusty areas.

●

Hydraulic brake service

• After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid

levels and fill the reservoirs as required.

• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake

fluid.

• Replace the brake hoses every four years and if cracked or damaged.

5YS10.book Page 7 Wednesday, May 14, 2003 6:32 PM

Содержание V-Star XVS1100S

Страница 1: ...5YS 28199 10 LIT 11626 17 24 XVS1100S C XVS1100AS C XVS1100ATS C OWNER S MANUAL...

Страница 2: ...EAU10041 5YS10 book Page 1 Wednesday May 14 2003 6 32 PM...

Страница 3: ...of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply...

Страница 4: ...LET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPERATE THIS MOTOR CYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU...

Страница 5: ...a Motor Corporation U S A 1st edition April 2003 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed...

Страница 6: ...arking 5 5 PERIODIC MAINTENANCE AND MINOR REPAIR 6 1 PERIODIC MAINTENANCE 6 1 Owner s tool kit 6 1 Periodic maintenance chart for the emission control system 6 3 General maintenance and lubrication ch...

Страница 7: ...Replacing a turn signal light bulb or the tail brake light bulb 6 33 Supporting the motorcycle 6 33 Troubleshooting 6 34 Troubleshooting chart 6 35 MOTORCYCLE CARE AND STORAGE 7 1 Care 7 1 Storage 7 3...

Страница 8: ...ents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a b...

Страница 9: ...ace shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in pr...

Страница 10: ...onally be re sponsible for the proper selection in stallation and use of non Yamaha accessories Use extreme caution when selecting and installing any ac cessories Keep the following guidelines in mind...

Страница 11: ...off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust system may be hot therefore park the motorc...

Страница 12: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle 5YS10 book Page 5 Wednesday May 14 2003 6 32 PM...

Страница 13: ...SAFETY INFORMATION 1 6 1 3 XVS1100 3 XVS1100A XVS1100AT 4 California only 2 1 5YS10 book Page 6 Wednesday May 14 2003 6 32 PM...

Страница 14: ...ock page 3 8 3 Shock absorber assembly spring preload adjusting ring page 3 13 4 Helmet holder page 3 12 5 Storage compartment page 3 12 6 Owner s tool kit page 6 1 7 Fuse box page 6 30 8 Engine oil l...

Страница 15: ...page 3 8 3 Shock absorber assembly spring preload adjusting ring page 3 13 4 Helmet holder page 3 12 5 Storage compartment page 3 12 6 Owner s tool kit page 6 1 7 Fuse box page 6 30 8 Engine oil level...

Страница 16: ...3 2 EAU32230 Right view XVS1100 1 Battery page 6 29 2 Main fuse page 6 30 3 Main switch steering lock page 3 1 4 Air filter element page 6 13 5 Brake pedal page 3 6 5YS10 book Page 3 Wednesday May 14...

Страница 17: ...ON 2 4 2 XVS1100A XVS1100AT 1 Battery page 6 29 2 Main fuse page 6 30 3 Main switch steering lock page 3 1 4 Air filter element page 6 13 5 Brake pedal page 3 6 5YS10 book Page 4 Wednesday May 14 2003...

Страница 18: ...er page 3 4 2 Left handlebar switches page 3 3 3 Starter choke lever page 3 9 4 Speedometer unit page 3 3 5 Fuel tank cap page 3 6 6 Right handlebar switches page 3 3 7 Throttle grip page 6 14 8 Brake...

Страница 19: ...LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and...

Страница 20: ...a few seconds then go off have a Yamaha dealer check the electrical cir cuit NOTE Even if the oil level is sufficient the warning light may flicker when riding on a slope or during sudden acceleratio...

Страница 21: ...ush the TRIP button again and hold it down for at least one second The trip meter can be used to estimate the dis tance that can be traveled with a full tank of fuel This information will enable you t...

Страница 22: ...not self cancel while you are stopped at an intersec tion EAU12500 Horn switch Press this switch to sound the horn EAU12660 Engine stop switch Set this switch to before starting the engine Set this sw...

Страница 23: ...0AT The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this moto...

Страница 24: ...tall the fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the mark facing forward 2 Turn the key counterclockwise to the original position remo...

Страница 25: ...engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of...

Страница 26: ...e fire hazards such as grass or other materials that easily burn Do not allow the engine to idle too long EAU13550 Fuel cock The fuel cock supplies fuel from the tank to the carburetors while also fil...

Страница 27: ...arter choke Move the lever in direction b to turn off the starter choke CAUTION ECA10990 Do not use the starter choke for more than 3 minutes as the exhaust pipe may discolor from excessive heat In ad...

Страница 28: ...at 1 Insert the projections on the front of the rider seat into the seat hold ers as shown and then place the seat in the original position 2 Install the seat bracket and bolts 3 Install the passenger...

Страница 29: ...nd then install the bolt Rider seat To remove the rider seat 1 Remove the passenger seat 2 Remove the bolt and then pull the rider seat up To install the rider seat 1 Insert the projections on the fro...

Страница 30: ...ossibly an accident EAU14481 Storage compartment The storage compartment is located on the left side of the vehicle To open the storage compartment 1 Slide the lock cover open insert the key into the...

Страница 31: ...adjusting mechanism beyond the maximum or minimum settings Adjust the spring preload as follows 1 Remove the rider seat See page 3 9 2 Remove each quick fastener from the ignitor unit panel by pushing...

Страница 32: ...nt XVS1100 XVS1100A XVS1100AT 6 Install the mudguard and ignitor unit panel by installing the quick fasteners NOTE To install a quick fastener push the pin back so that it will protrude from the fas t...

Страница 33: ...not tamper with or attempt to open the gas cylinder Do not subject the shock ab sorber to an open flame or other high heat sources otherwise it may explode due to excessive gas pressure Do not deform...

Страница 34: ...g the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly as described below and have a Yamaha dealer re pair it if it does not function proper ly EAU15...

Страница 35: ...er the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most relia...

Страница 36: ...equences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is us...

Страница 37: ...free play Adjust if necessary Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leaka...

Страница 38: ...at operation is smooth Lubricate pedal pivoting points if necessary 6 25 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 26 Sidestand Make sur...

Страница 39: ...lled and the sid estand up WARNING EWA10290 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 16 Never ride with the...

Страница 40: ...130 For maximum engine life always warm the engine up before starting off Never accelerate hard when the engine is cold 7 When the engine is warm turn the starter choke off NOTE The engine is warm whe...

Страница 41: ...ion Always use the clutch while changing gears to avoid damag ing the engine transmission and drive train which are not designed to withstand the shock of forced shifting EAU16680 To start out and acc...

Страница 42: ...more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not pu...

Страница 43: ...uble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle EAU17170 Parking When parking stop the engine remove the key from the main switch and then turn t...

Страница 44: ...D TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS THE S...

Страница 45: ...ARNING EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes 5YS...

Страница 46: ...e Replace if necessary 2 Fuel filter Replace Replace 3 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 4 Valve clearance Check and adjust v...

Страница 47: ...ation Adjust or replace cable 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace bra...

Страница 48: ...and clutch le ver pivot shafts Apply lithium soap based grease all purpose grease lightly 14 Brake and shift ped al pivot shafts Apply lithium soap based grease all purpose grease lightly 15 Sidestan...

Страница 49: ...ele ment Replace 22 Final gear oil Check oil level and for oil leakage Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi 25000 km or 24 months Change Change 23 Control cables A...

Страница 50: ...sassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid levels and fill the reservoirs as required Every two years replace the internal components o...

Страница 51: ...and then install the bolt EAU19551 Checking the spark plugs The spark plugs are important engine components which are easy to check Since heat and deposits will cause any spark plug to slowly erode t...

Страница 52: ...ead have a Yamaha dealer check the vehicle 3 Check each spark plug for elec trode erosion and excessive car bon or other deposits and replace it if necessary To install a spark plug 1 Measure the spar...

Страница 53: ...sure the vent hose is not blocked Clean it if necessary EAU19821 Engine oil The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter ele ment repl...

Страница 54: ...heck the washer for damage and re place it if necessary 5 Add the specified amount of the recommended engine oil and then install and tighten the oil filler cap CAUTION ECA11620 In order to prevent cl...

Страница 55: ...gear oil level must be checked and the oil changed as follows at the intervals specified in the periodic maintenance and lubrication chart WARNING EWA10370 Make sure that no foreign mate rial enters...

Страница 56: ...odic maintenance and lubrica tion chart Clean the air filter element more frequently if you are riding in un usually wet or dusty areas 1 Remove the air filter case cover by removing the screws 2 Pull...

Страница 57: ...arburetors The carburetors are important parts of the engine and emission control sys tem which require very sophisticated adjustment Therefore all carburetor adjustments should be left to a Yamaha de...

Страница 58: ...temperature The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10510 Pr...

Страница 59: ...ely The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience It is not recommended to pa...

Страница 60: ...est items close to the center of the vehicle and distribute the weight evenly from side to side Properly adjust the suspension for your load and check the condition and pres sure of your tires NEVER O...

Страница 61: ...formance durabil ity and safe operation of your motor cycle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage and the spokes for loo...

Страница 62: ...ing or replacing a tire tighten the valve stem nut and locknut to the specified torques EAU22010 Accessories and replacement parts WARNING EWA10620 This motorcycle is not designed to pull a trailer or...

Страница 63: ...follows 1 Loosen the locknut at the clutch le ver 2 To increase the clutch lever free play turn the adjusting bolt in di rection a To decrease the clutch lever free play turn the adjusting bolt in di...

Страница 64: ...g bolt in direction b 3 Tighten the locknut WARNING EWA10630 After adjusting the brake lever free play check the free play and make sure that the brake is working properly A soft or spongy feeling in...

Страница 65: ...cycle Air in the hydraulic system will diminish the braking performance which may result in loss of control and an acci dent EAU22270 Adjusting the rear brake light switch The rear brake light switch...

Страница 66: ...g to disassem ble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator groove has almost disappeared have a Yamaha dealer...

Страница 67: ...water does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate paint ed surfaces...

Страница 68: ...cable movement Replace damaged ca bles as soon as possible to prevent unsafe conditions EAU23110 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be check...

Страница 69: ...f the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10730 If the sidestand does not move up and...

Страница 70: ...ition WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place th...

Страница 71: ...y support the vehicle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha d...

Страница 72: ...medical attention Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space...

Страница 73: ...the igni tor unit panel The fuse box which contains the fuses for the individual circuits is located in side the storage compartment See page 3 12 If a fuse is blown replace it as follows NOTE Include...

Страница 74: ...e electrical system 8 Install the storage compartment cover 9 Place the ignitor unit panel in the original position and install the quick fasteners NOTE To install a quick fastener push its pin back s...

Страница 75: ...as cooled down 4 Place a new headlight bulb into po sition and then secure it with the bulb holder CAUTION ECA10660 Do not touch the glass part of the headlight bulb to keep it free from oil otherwise...

Страница 76: ...autions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting an...

Страница 77: ...cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any r...

Страница 78: ...nition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yam...

Страница 79: ...leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can...

Страница 80: ...on After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in...

Страница 81: ...ck that has an OFF posi tion Turn the fuel cock lever to OFF 3 Drain the carburetor float cham bers by loosening the drain bolts this will prevent fuel deposits from building up Pour the drained fuel...

Страница 82: ...eels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 8 Cover the muffler outlets with plas tic bags to prevent m...

Страница 83: ...t V type 2 cylinder Displacement 1063 0 cm 64 86 cu in Bore stroke 95 0 75 0 mm 3 74 2 95 in Compression ratio 8 30 1 Starting system Electric starter Lubrication system Wet sump Engine oil Type YAMAL...

Страница 84: ...0A DUNLOP D404F XVS1100AT DUNLOP D404F Manufacturer model XVS1100 BRIDGESTONE EXEDRA L309 XVS1100A BRIDGESTONE EXEDRA G703 XVS1100AT BRIDGESTONE EXEDRA G703 Rear tire Type XVS1100 With tube XVS1100A T...

Страница 85: ...sc brake Operation Right foot operation Recommended fluid Dot 4 Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 140 0 mm 5 51 in Rear suspension Ty...

Страница 86: ...SPECIFICATIONS 8 4 8 Signaling system fuse 10 0 A Ignition fuse 10 0 A Carburetor heater fuse 15 0 A Ignitor unit fuse 5 0 A CAL Backup fuse 5 0 A 5YS10 book Page 4 Wednesday May 14 2003 6 32 PM...

Страница 87: ...ntification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification n...

Страница 88: ...el is affixed to the frame under the rider seat See page 3 9 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 1...

Страница 89: ...stigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your deal...

Страница 90: ...icle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed...

Страница 91: ...minder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month...

Страница 92: ...ORMATION 9 6 9 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 5YS10 book Page 6 Wednesday May 14 2...

Страница 93: ...CONSUMER INFORMATION 9 7 9 EAU26661 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 5YS10 book Page 7 Wednesday May 14 2003 6 32 PM...

Страница 94: ...CONSUMER INFORMATION 9 8 9 5YS10 book Page 8 Wednesday May 14 2003 6 32 PM...

Страница 95: ...d repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is incl...

Страница 96: ...ked protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to he...

Страница 97: ...ircuit cut off system 3 16 Indicator and warning lights 3 2 K Key identification number 9 1 L Labels location of 1 5 Luggage strap holders 3 15 M Main switch steering lock 3 1 Maintenance and lubricat...

Страница 98: ...light 3 2 Turn signal light bulb or tail brake light bulb replacing 6 33 Turn signal switch 3 4 V Valve clearance adjusting 6 15 Vehicle identification number 9 1 W Warranty extended 9 9 Warranty lim...

Страница 99: ...PRINTED IN JAPAN 2003 05 3 3 2 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD...

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