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PERIODIC MAINTENANCE AND ADJUSTMENT

7-17

7

TIP

If the specified clutch lever free play
could be obtained as described above,
skip steps 4–7.

4. Fully turn the adjusting bolt in di-

rection (a) to loosen the clutch ca-
ble.

5. Loosen the locknut further down

the clutch cable.

6. To increase the clutch lever free

play, turn the clutch lever free play
adjusting nut in direction (a). To
decrease the clutch lever free play,
turn the adjusting nut in direction
(b).

7. Tighten the locknut at the clutch

cable.

8. Tighten the locknut at the clutch le-

ver, and then slide the rubber cov-
er to its original position.

EAU22121

Adjusting the brake lever free
play

The brake lever free play should mea-
sure TT-R125E 10.0–15.0 mm (0.39–
0.59 in)
TT-R125LW 2.0–5.0 mm (0.08–0.20
in)
TT-R125LWE 2.0–5.0 mm (0.08–0.20
in) as shown. Periodically check the
brake lever free play and, if necessary,
adjust it as follows.

1. Loosen the locknut at the brake le-

ver.

1. Locknut (clutch cable)

2. Clutch lever free play adjusting bolt

1. Locknut

2. Brake lever free play adjusting nut
3. Brake lever free play

U39C81E0.book Page 17 Monday, April 26, 2010 2:43 PM

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Содержание TT-R125E

Страница 1: ...before operating this vehicle Il convient de lire attentivement ce manuel avant la premi re utilisation du v hicule Bitte lesen Sie diese Bedienungsanleitung sorgfalfig durch bevor Sie das Fahrzeug in...

Страница 2: ...before operating this vehicle Il convient de lire attentivement ce manuel avant la premi re utilisation du v hicule Bitte lesen Sie diese Bedienungsanleitung sorgfalfig durch bevor Sie das Fahrzeug in...

Страница 3: ...YAMAHA MOTOR DA AMAZ NIA LTDA 39C F8199 81 E0 Read this manual carefully before operating this vehicle TT R125E TT R125LW TT R125LWE OWNER S MANUAL PRINTED IN BRAZIL IMPRAM 2009 E A A A...

Страница 4: ...EAUW2210 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U39C81E0 book Page 1 Monday April 26 2010 2 43 PM...

Страница 5: ...nstructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the...

Страница 6: ...f they determine that the child has the ability to operate the motorcycle safely Motorcycles are single track vehicles Their safe use and operation are dependent upon the use of proper riding techniqu...

Страница 7: ...ey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicat...

Страница 8: ...MANUAL 2010 by Yamaha Motor da Amaz nia Ltda 1st edition May 2010 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor da Amaz nia Ltda is expressly pr...

Страница 9: ...the spark plug 7 7 Engine oil 7 8 Cleaning the air filter element and check hoses 7 10 Cleaning the spark arrester 7 11 Adjusting the carburetor 7 12 Adjusting the engine idling speed 7 13 Adjusting t...

Страница 10: ...le 7 29 Front wheel 7 30 Rear wheel 7 32 Troubleshooting 7 34 Troubleshooting chart 7 35 MOTORCYCLE CARE AND STORAGE 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identificatio...

Страница 11: ...cle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is...

Страница 12: ...LOCATION OF IMPORTANT LABELS 1 2 1 For Canada U39C81E0 book Page 2 Monday April 26 2010 2 43 PM...

Страница 13: ...LOCATION OF IMPORTANT LABELS 1 3 1 For Canada U39C81E0 book Page 3 Monday April 26 2010 2 43 PM...

Страница 14: ...LOCATION OF IMPORTANT LABELS 1 4 1 For Europe U39C81E0 book Page 4 Monday April 26 2010 2 43 PM...

Страница 15: ...LOCATION OF IMPORTANT LABELS 1 5 1 For Europe U39C81E0 book Page 5 Monday April 26 2010 2 43 PM...

Страница 16: ...itrogen gas Mishandling can cause an explosion Do not incinerate puncture or open Turn off the main switch after riding to avoid draining the battery Use unleaded gasoline only Measure the tire pressu...

Страница 17: ...ON OF IMPORTANT LABELS 1 7 1 kW kg 1 2 3 YAMAHAMOTORCO LTD 2500SHINGAI IWATA JAPAN 1 1 2 3 Model Name Max Power Mass In Running Order 1 Year of construction U39C81E0 book Page 7 Monday April 26 2010 2...

Страница 18: ...LOCATION OF IMPORTANT LABELS 1 8 1 For Oceania and South Africa U39C81E0 book Page 8 Monday April 26 2010 2 43 PM...

Страница 19: ...LOCATION OF IMPORTANT LABELS 1 9 1 For Oceania and South Africa U39C81E0 book Page 9 Monday April 26 2010 2 43 PM...

Страница 20: ...ly therefore it is illegal to operate it on public streets roads or highways even a dirt or gravel one Off road use on public lands may be illegal Please check local regulations before riding This mot...

Страница 21: ...oves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an ac...

Страница 22: ...s Never attach any large or heavy items to the handlebar front fork or front fender Genuine Yamaha Accessories Choosing accessories for your vehicle is an important decision Genuine Yamaha accessories...

Страница 23: ...or engine power Aftermarket Tires and Rims The tires and rims that came with your motorcycle were designed to match the performance capabilities and to provide the best combination of handling brak i...

Страница 24: ...3 EAU32220 Left view TT R125E 1 Fuel cock page 4 6 2 Spark arrester page 7 11 3 Shock absorber assembly spring preload adjusting nut page 4 8 4 Shift pedal page 4 2 U39C81E0 book Page 1 Monday April...

Страница 25: ...3 2 3 TT R125LW TT R125LWE 1 Fuel cock page 4 6 2 Spark arrester page 7 11 3 Shock absorber assembly spring preload adjusting nut page 4 8 4 Shift pedal page 4 2 U39C81E0 book Page 2 Monday April 26 2...

Страница 26: ...Air filter element page 7 10 2 Battery page 7 27 3 Fuse page 7 29 4 Kickstarter page 4 7 5 Throttle stop screw page 7 13 6 Fuel tank page 4 3 7 Engine oil filler cap page 7 8 8 Brake pedal page 4 3 U...

Страница 27: ...filter element page 7 10 2 Battery page 7 27 3 Fuse page 7 29 4 Kickstarter page 4 7 5 Throttle stop screw page 7 13 6 Fuel tank page 4 3 7 Engine oil filler cap page 7 8 8 Brake pedal page 4 3 U39C8...

Страница 28: ...utch lever page 4 2 2 Engine stop switch page 4 1 3 Main switch page 4 1 4 Starter choke knob page 4 6 5 Start switch page 4 1 6 Front brake lever page 4 3 7 Throttle grip page 7 13 8 Fuel tank cap pa...

Страница 29: ...engine can be started The key cannot be removed EAU45751 OFF All electrical systems are off The key can be removed WARNING EWA10072 Never turn the key to OFF while the vehicle is moving otherwise the...

Страница 30: ...ebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation Th...

Страница 31: ...To apply the rear brake press down on the brake pedal EAU13182 Fuel tank cap To remove the fuel tank cap turn it counterclockwise and then pull it off To install the fuel tank cap insert it into the t...

Страница 32: ...eteri orate painted surfaces or plastic parts ECA10071 4 Be sure to securely close the fuel tank cap WARNING EWA15151 Gasoline is poisonous and can cause injury or death Handle gaso line with care Nev...

Страница 33: ...the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a research octane number of 91 or higher If knocking or pingin...

Страница 34: ...uretor Normal riding is done with the lever in this position RES This indicates reserve If you run out of fuel while riding move the lever to this position Fill the tank at the first oppor tunity Be s...

Страница 35: ...ear if the clutch is disengaged However shifting the transmission into the neutral posi tion before starting is recommended EAUW0482 Seat To remove the seat 1 Remove panel A See page 7 6 2 Remove the...

Страница 36: ...rk leg in direction b Align the appropriate groove on the ad justing mechanism with the top of the front fork cap bolt EAUW0475 Adjusting the shock absorber assembly This shock absorber assembly is eq...

Страница 37: ...amping force To increase the compression damping force and thereby harden the compres sion damping turn the adjusting knob in direction a To decrease the com 1 Locknut 2 Adjusting nut 1 2 A a b Spring...

Страница 38: ...cessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber as sembly yourself T...

Страница 39: ...itch and the neutral switch prevents starting when the transmission is in gear and the clutch lever is not pulled Periodically check the operation of the starting circuit cut off system according to t...

Страница 40: ...hould not be ridden until checked by a Yamaha dealer 5 Turn the engine off 6 Shift the transmission into gear 7 Keep the clutch lever pulled 8 Push the start switch Does the engine start The clutch sw...

Страница 41: ...s vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 4 4 Engine oil Check oil level in engine If necessary add recom...

Страница 42: ...ck Adjust if necessary Check chain condition Lubricate if necessary 7 22 7 24 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 14 7 16 B...

Страница 43: ...2 Turn the key to ON 3 Shift the transmission into the neu tral position 4 Turn the starter choke on and completely close the throttle See page 4 6 5 Start the engine by pushing the start switch or by...

Страница 44: ...t NOTICE ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is pro...

Страница 45: ...rts in the engine wear and polish themselves to the correct operating clearances During this period pro longed full throttle operation or any condition that might result in engine overheating must be...

Страница 46: ...ce the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the ve...

Страница 47: ...maintain the ve hicle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vic...

Страница 48: ...m 3000 mi or 12 months or 150 hours 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plug Check condition Adjust gap and clean 3 Valve clearance Check and adjust valve cl...

Страница 49: ...months or 150 hours 1 Clutch Check operation Adjust if necessary 2 Front brake TT R125E Check operation Adjust brake lever free play and replace brake shoes if necessary 3 Front brake TT R125LW TT R1...

Страница 50: ...ke lever pivot shaft TT R125LW TT R125LWE Apply silicone grease lightly 14 Brake lever pivot shaft TT R125E Apply lithium soap based grease lightly 15 Brake pedal pivot shaft Apply lithium soap based...

Страница 51: ...orber assem bly Check operation and for oil leakage Replace if necessary 21 Rear suspension link piv ots Check operation Lubricate with lithium soap based grease 22 Control cables Apply Yamaha chain a...

Страница 52: ...anel A To remove the panel Remove the quick fastener and then take the panel off To install the panel Place the panel in the original position and then install the quick fastener EAU19193 Panel B To r...

Страница 53: ...empt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If the spark plug shows signs of elec trode erosion and excessive carbon or other deposits it should be replaced...

Страница 54: ...h speed operation otherwise hot engine oil could spout out and cause damage or injury Always let the engine oil cool down suf ficiently before removing the oil tank cap EWA10361 NOTICE Do not operate...

Страница 55: ...inutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause 7 Turn the engine off and then check the oil level and correct it if necessary NOTIC...

Страница 56: ...r case 4 Remove the wing nut and then pull the air filter element off the guide 5 Remove the sponge material from the air filter element frame 6 Clean the sponge material with solvent and then squeeze...

Страница 57: ...ses 1 Check the air filter case check hos es for accumulation of dust or wa ter 2 If dirt or water is visible remove the hoses clean them and then install them EAUW0450 Cleaning the spark arrester The...

Страница 58: ...res very sophisti cated adjustment Therefore most car buretor adjustments should be left to a Yamaha dealer who has the neces sary professional knowledge and expe rience The adjustment described in th...

Страница 59: ...o spec ification by turning the throttle stop screw To increase the engine idling speed turn the screw in di rection a To decrease the en gine idling speed turn the screw in direction b TIP If the spe...

Страница 60: ...maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if nec...

Страница 61: ...only the tires list ed below have been approved for this model by Yamaha Motor da Amaz nia Ltda WARNING EWA10571 Have a Yamaha dealer replace excessively worn tires Besides being illegal operating th...

Страница 62: ...or warpage and the spokes for looseness or dam age before each ride If any dam age is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cr...

Страница 63: ...ghten the locknut at the clutch cable 8 Tighten the locknut at the clutch le ver and then slide the rubber cov er to its original position EAU22121 Adjusting the brake lever free play The brake lever...

Страница 64: ...ase the brake lever free play turn the adjusting nut at the brake shoe plate in direction a To decrease the brake lever free play turn the adjusting nut in direc tion b 7 Tighten the locknut at the br...

Страница 65: ...ha dealer make these adjustments Brake pedal position The top of the brake pedal should be positioned approximately 1 0 mm 0 04 in below the top of the footrest Period ically check the brake pedal pos...

Страница 66: ...or while ap plying the brake If a brake shoe has worn to the point that the wear indicator reaches the wear limit line have a Yamaha dealer replace the brake shoes as a set EAU22380 Checking the front...

Страница 67: ...ate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage Observe these precautions When checking the fl...

Страница 68: ...per as well as the brake hose replaced at the intervals listed be low or whenever they are damaged or leaking Oil seals Replace every two years Brake hose Replace every four years EAU22760 Drive chain...

Страница 69: ...rear wheel forward NOTICE Improper drive chain slack will overload the en gine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage To prevent this from occurring...

Страница 70: ...f the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace...

Страница 71: ...ivots should be lu bricated if necessary EAU43611 Checking and lubricating the brake and clutch levers Brake lever Clutch lever The operation of the brake and clutch levers should be checked before ea...

Страница 72: ...t be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To che...

Страница 73: ...heck or repair the steering EAU23291 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If ther...

Страница 74: ...he vehicle is equipped with optional electrical accessories NOTICE ECA16521 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventi...

Страница 75: ...le Since this model is not equipped with a centerstand follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check...

Страница 76: ...there is no danger of it falling over 1 Loosen the brake cable locknut and the brake cable free play ad justing nut at the front wheel hub 2 Loosen the locknut at the brake le ver and then turn the ad...

Страница 77: ...nt wheel so that it is on the ground 5 Connect the brake cable at the wheel hub and then at the front brake lever 6 Tighten the axle nut to the speci fied torque 7 Adjust the brake lever free play See...

Страница 78: ...el axle and then in stall the washer and axle nut 3 Lower the front wheel so that it is on the ground 4 Tighten the axle nut to the speci fied torque 5 Push down hard on the handlebar several times to...

Страница 79: ...sure that the drive chain adjust ing plates are installed with the punched sides facing to the outside and that the slot in the brake shoe plate fits over the retainer on the swingarm 2 Install the dr...

Страница 80: ...should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yama...

Страница 81: ...e the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start...

Страница 82: ...on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage plastic p...

Страница 83: ...orbing cloth 2 Immediately dry the drive chain and lubricate it to prevent it from rusting 3 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system 4 To pr...

Страница 84: ...tion of this chapter 2 For motorcycles equipped with a fuel cock that has an OFF posi tion Turn the fuel cock lever to OFF 3 Drain the carburetor float chamber by loosening the drain bolt this will pr...

Страница 85: ...e and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 8 Cove...

Страница 86: ...on seat EN1032 ISO5008 TT R125LW Will not exceed 0 5 m s TT R125LWE Will not exceed 0 5 m s AUT BEL CHE DEU DNK ESP FIN FRA GBR GRC IRL ITA NLD NOR POL PRT SVN SWE ZAF Vibration on handlebar EN1032 I...

Страница 87: ...4 0 875 Chassis Frame type Diamond Caster angle TT R125E 28 70 TT R125LW 28 50 TT R125LWE 28 50 Trail TT R125E 93 0 mm 3 66 in TT R125LW 107 0 mm 4 21 in TT R125LWE 107 0 mm 4 21 in Front tire Type Wi...

Страница 88: ...Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 180 0 mm 7 09 in Rear suspension Type Swingarm link suspension Spring shock absorber type Coil spring gas oil damper Whe...

Страница 89: ...e identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to re...

Страница 90: ...le Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment...

Страница 91: ...H Handlebar switches 4 1 I Identification numbers 10 1 K Kickstarter 4 7 L Labels location 1 1 M Main switch 4 1 Maintenance and lubrication periodic 7 3 Maintenance emission control system 7 2 Model...

Страница 92: ...YAMAHA MOTOR DA AMAZ NIA LTDA 39C F8199 80 E0 Read this manual carefully before operating this vehicle TT R125 Z TT R125E Z TT R125LW Z TT R125LWE Z OWNER S MANUAL PRINTED IN BRAZIL IM AM 20 0 E AN 1...

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