Ta
b
le of contents
........... 1-1
............................ 2-1
....................................... 3-1
Left view ......................................... 3-1
Right view ....................................... 3-2
Controls and instruments ............... 3-3
... 4-1
Main switch .................................... 4-1
Handlebar switches........................ 4-1
Shift pedal ...................................... 4-2
Brake lever...................................... 4-2
Brake pedal .................................... 4-3
Fuel tank cap .................................. 4-3
Fuel................................................. 4-4
Fuel tank breather hose.................. 4-5
Fuel cock ........................................ 4-6
Starter (choke) lever ...................... 4-7
Kickstarter ..................................... 4-7
Seat ................................................ 4-8
Shock absorber assembly.............. 4-8
Sidestand ....................................... 4-9
Starting circuit cut-off system ........ 4-9
For your safety – pre-operation
checks
............................................... 5-1
................................................ 6-1
Starting and warming up a cold
engine ......................................... 6-1
Starting a warm engine .................. 6-2
Shifting ........................................... 6-2
Engine break-in .............................. 6-3
Parking ........................................... 6-4
........................................ 7-1
Owner’s tool kit .............................. 7-2
Periodic maintenance chart for the
emission control system ............. 7-3
lubrication chart .......................... 7-4
Removing and installing panels...... 7-6
Checking the spark plug .................7-7
Engine oil.........................................7-8
Cleaning the air filter element .......7-10
Cleaning the spark arrester ...........7-12
Adjusting the carburetor ...............7-13
Adjusting the engine idling
speed .........................................7-14
Checking the throttle grip free
play ............................................7-15
Valve clearance .............................7-15
Tires ..............................................7-16
Spoke wheels................................7-17
Adjusting the clutch free play........7-18
Adjusting the brake lever free
play ............................................7-18
Adjusting the brake pedal free
play ............................................7-19
Checking the shift pedal ...............7-20
Checking the front and rear brake
shoes .........................................7-20
Drive chain slack ...........................7-21
Cleaning and lubricating the
drive chain .................................7-22
cables ........................................7-23
throttle grip and cable ...............7-23
brake lever .................................7-24
brake pedal ................................7-24
sidestand ...................................7-25
Lubricating the swingarm pivots ...7-25
Checking the front fork .................7-26
Checking the steering ...................7-26
Checking the wheel bearings........7-27
Battery...........................................7-27
Replacing the fuse ........................7-29
Supporting the motorcycle ...........7-29
Front wheel ...................................7-30
Rear wheel ....................................7-31
Troubleshooting ............................7-33
Troubleshooting chart ...................7-34
UB5183E0.book Page 1 Friday, June 9, 2017 8:32 AM