EAS20004
HOW TO USE THIS MANUAL
This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive
explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid
out with the individual steps in sequential order.
•
The manual is divided into chapters and each chapter is divided into sections. The current section title
“1” is shown at the top of each page.
•
Sub-section titles “2” appear in smaller print than the section title.
•
To help identify parts and clarify procedure steps, there are exploded diagrams “3” at the start of each
removal and disassembly section.
•
Numbers “4” are given in the order of the jobs in the exploded diagram. A number indicates a disas-
sembly step.
•
Symbols “5” indicate parts to be lubricated or replaced.
Refer to “SYMBOLS”.
•
A job instruction chart “6” accompanies the exploded diagram, providing the order of jobs, names of
parts, notes in jobs, etc. This step explains removal and disassembly procedure only. For installation
and assembly procedure, reverse the steps.
•
Jobs “7” requiring more information (such as special tools and technical data) are described sequen-
tially.
CLUTCH
5-38
EAS20055
CLUTCH
Removing the clutch cover
Order
Job/Parts to remove
Q’ty
Remarks
Engine oil
Drain.
Refer to “CHANGING THE ENGINE OIL” on
page 3-24.
.
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1
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b
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C
1
1
r
e
v
o
C
2
3
O
2
sensor coupler bracket
1
1
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c
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C
4
1
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a
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5
2
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6
1
p
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O
7
1
2
3
4
5
6
7
6
(6)
12 N
・
m (1.2 kgf
・
m, 8.7 lb
・
ft)
12 N
・
m (1.2 kgf
・
m, 8.7 lb
・
ft)
12 N
・
m (1.2 kgf
・
m, 8.7 lb
・
ft)
1.5 N
・
m (0.15 kgf
・
m, 1.1 lb
・
ft)
7 N
・
m (0.7 kgf
・
m, 5.1 lb
・
ft)
CLUTCH
5-43
8. Remove:
•
Clutch boss nut
•
Conical spring washer
•
Washer
•
Clutch boss
•
Thrust plate
•
Clutch housing
•
Oil pump drive chain
EAS30348
CHECKING THE FRICTION PLATES
The following procedure applies to all of the fric-
tion plates.
1. Check:
•
Friction plate 1, 2
Damage/wear
→
Replace the friction plates
as a set.
2. Measure:
•
Friction plate 1, 2 thickness
Out of specification
→
Replace the friction
plates as a set.
TIP
Measure the friction plate at four places.
EAS30349
CHECKING THE CLUTCH PLATES
The following procedure applies to all of the
clutch plates.
1. Check:
•
Clutch plate 1, 2
Damage
→
Replace the clutch plates as a
set.
2. Measure:
•
Clutch plate 1, 2 thickness
(with a surface plate and thickness gauge “1”)
Out of specification
→
Replace the clutch
plates as a set.
3. Measure:
•
Assembly width “a” of the friction plates and
clutch plates
Friction plate 1 thickness
2.92–3.08 mm (0.115–0.121 in)
Wear limit
2.82 mm (0.111 in)
Friction plate 2 thickness
2.92–3.08 mm (0.115–0.121 in)
Wear limit
2.82 mm (0.111 in)
2
1
3
A. Friction plate 1
B. Friction plate 2
Thickness gauge
90890-03180
Feeler gauge set
YU-26900-9
Clutch plate 1 thickness
2.20–2.40 mm (0.087–0.094 in)
Warpage limit
0.10 mm (0.004 in)
Clutch plate 2 thickness
1.90–2.10 mm (0.075–0.083 in)
Warpage limit
0.10 mm (0.004 in)
Содержание Tracer MT09TRAH 2017
Страница 1: ...2017 SERVICE MANUAL MT09TRA MT09TRAH 2SC 28197 E0 ...
Страница 2: ......
Страница 8: ......
Страница 59: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 18 ...
Страница 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 21 EAS30021 LUBRICATION DIAGRAMS 1 2 3 4 ...
Страница 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 4 7 7 8 9 5 6 2 3 1 ...
Страница 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 4 5 6 2 3 1 ...
Страница 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 6 5 3 2 7 4 1 ...
Страница 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 9 8 7 6 3 3 2 5 4 1 ...
Страница 72: ...COOLING SYSTEM DIAGRAMS 2 31 EAS20020 COOLING SYSTEM DIAGRAMS 1 1 2 3 ...
Страница 73: ...COOLING SYSTEM DIAGRAMS 2 32 1 Water pump 2 Thermostat 3 Radiator ...
Страница 74: ...COOLING SYSTEM DIAGRAMS 2 33 1 2 3 4 5 6 ...
Страница 76: ...CABLE ROUTING 2 35 EAS20021 CABLE ROUTING Handlebar top view ...
Страница 78: ...CABLE ROUTING 2 37 Handlebar front view ...
Страница 80: ...CABLE ROUTING 2 39 Radiator front side view and right side view ...
Страница 82: ...CABLE ROUTING 2 41 Fuel tank left and bottom view ...
Страница 84: ...CABLE ROUTING 2 43 Canister top view and left side view ...
Страница 86: ...CABLE ROUTING 2 45 Air filter case and throttle body top view and left side view ...
Страница 88: ...CABLE ROUTING 2 47 Air cut off valve left side view ...
Страница 90: ...CABLE ROUTING 2 49 Frame and engine right side view ...
Страница 92: ...CABLE ROUTING 2 51 Frame and engine right side view ...
Страница 94: ...CABLE ROUTING 2 53 Frame and engine left side view ...
Страница 96: ...CABLE ROUTING 2 55 Frame top view ...
Страница 98: ...CABLE ROUTING 2 57 Frame top view ...
Страница 100: ...CABLE ROUTING 2 59 Frame top view ...
Страница 102: ...CABLE ROUTING 2 61 Front brake right side view and left side view ...
Страница 104: ...CABLE ROUTING 2 63 Rear brake ...
Страница 106: ...CABLE ROUTING 2 65 Hydraulic unit top view and left side view ...
Страница 108: ...CABLE ROUTING 2 67 ...
Страница 148: ...GENERAL CHASSIS 1 4 5 1 a b ...
Страница 177: ...REAR WHEEL 4 34 Thickness gauge 90890 03180 Feeler gauge set YU 26900 9 1 2 a ...
Страница 190: ...FRONT BRAKE 4 47 BRAKE SYSTEM ABS on page 3 15 ...
Страница 246: ...CHAIN DRIVE 4 103 ...
Страница 267: ...CAMSHAFTS 5 18 TIP Install the ignition coils 1 in the direction shown in the illustration 1 ...
Страница 334: ...TRANSMISSION 5 85 ...
Страница 362: ...AIR INDUCTION SYSTEM 7 15 EAS20071 AIR INDUCTION SYSTEM 1 2 3 2 3 4 4 ...
Страница 368: ...AIR INDUCTION SYSTEM 7 21 ...
Страница 371: ......
Страница 372: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM ...
Страница 377: ...IGNITION SYSTEM 8 6 ...
Страница 378: ...ELECTRIC STARTING SYSTEM 8 7 EAS20073 ELECTRIC STARTING SYSTEM EAS30493 CIRCUIT DIAGRAM ...
Страница 384: ...CHARGING SYSTEM 8 13 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM ...
Страница 387: ...CHARGING SYSTEM 8 16 ...
Страница 388: ...LIGHTING SYSTEM 8 17 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM ...
Страница 391: ...LIGHTING SYSTEM 8 20 ...
Страница 392: ...SIGNALING SYSTEM 8 21 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM ...
Страница 398: ...COOLING SYSTEM 8 27 EAS20077 COOLING SYSTEM EAS30502 CIRCUIT DIAGRAM ...
Страница 401: ...COOLING SYSTEM 8 30 ...
Страница 402: ...FUEL INJECTION SYSTEM 8 31 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM ...
Страница 474: ...FUEL PUMP SYSTEM 8 103 EAS20081 FUEL PUMP SYSTEM EAS30513 CIRCUIT DIAGRAM ...
Страница 477: ...FUEL PUMP SYSTEM 8 106 ...
Страница 478: ...IMMOBILIZER SYSTEM 8 107 EAS20084 IMMOBILIZER SYSTEM EAS30519 CIRCUIT DIAGRAM ...
Страница 487: ...IMMOBILIZER SYSTEM 8 116 ...
Страница 488: ...ABS ANTI LOCK BRAKE SYSTEM 8 117 EAS20085 ABS ANTI LOCK BRAKE SYSTEM EAS30843 CIRCUIT DIAGRAM ...
Страница 490: ...ABS ANTI LOCK BRAKE SYSTEM 8 119 EAS30525 ABS COMPONENTS CHART 1 2 3 4 5 8 9 1 6 7 ...
Страница 492: ...ABS ANTI LOCK BRAKE SYSTEM 8 121 EAS30844 ABS COUPLER LOCATION CHART 2 1 3 4 5 ...
Страница 520: ...ELECTRICAL COMPONENTS 8 149 EAS20089 ELECTRICAL COMPONENTS ...
Страница 522: ...ELECTRICAL COMPONENTS 8 151 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 ...
Страница 546: ...ELECTRICAL COMPONENTS 8 175 ...
Страница 571: ......
Страница 572: ......