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FAULTY LIGHTING SYSTEM

TRBL

SHTG

EAS00866

TROUBLESHOOTING

FAULTY LIGHTING SYSTEM

HEADLIGHT DOES NOT COME ON

S

Wrong headlight bulb

S

Too many electrical accessories

S

Hard charging

S

Incorrect connection

S

Improperly grounded circuit

S

Poor contacts (main or dimmer switch)

S

Headlight relay

S

Burnt-out headlight bulb

HEADLIGHT BULB BURNT OUT

S

Wrong headlight bulb

S

Faulty battery

S

Faulty rectifier / regulator

S

Improperly grounded circuit

S

Faulty main switch

S

Faulty dimmer switch

S

Faulty headlight relay

S

Headlight bulb life expired

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Содержание TDM900

Страница 1: ......

Страница 2: ......

Страница 3: ...is necessary to use this Supple mentary Service Manual together with the following manual TDM900 N 2001 SERVICE MANUAL 5PS1 AE1 TDM900 R 2003 SUPPLEMENTARY SERVICE MANUAL E2002 by Yamaha Motor Co Ltd...

Страница 4: ...to improve all its models Modifications and signifi cant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will appear in future editions of this manual wh...

Страница 5: ...e top of each page except in Chapter 3 PERIODIC CHECKS AND ADJUSTMENTS where the sub section title s ap pears 3 Sub section titles appear in smaller print than the section title 4 To help identify par...

Страница 6: ...rical system 9 Troubleshooting Symbols 10 to 17 indicate the following 10 Serviceable with engine mounted 11 Filling fluid 12 Lubricant 13 Special tool 14 Tightening torque 15 Wear limit clearance 16...

Страница 7: ...2 ELECTRIC STARTING SYSTEM 3 CIRCUIT DIAGRAM 3 STARTING CIRCUIT CUT OFF SYSTEM OPERATION 5 TROUBLESHOOTING 6 LIGHTING SYSTEM 10 CIRCUIT DIAGRAM 10 TROUBLESHOOTING 12 TROUBLESHOOTING FAULTY LIGHTING SY...

Страница 8: ......

Страница 9: ...IFICATIONS Item Standard Limit Front tire Tire type Size Model manufacturer Tire pressure cold 0 X 90 kg 90 X 203 kg High speed riding Min tire tread depth Tubeless 120 70ZR 18 M C 59W MEZ4 FRONT METZ...

Страница 10: ...switch 12 Rear brake light switch 13 Fuses 14 Sidestand switch CHECKING THE SWITCHES ELEC EAS00731 ELECTRICAL CHECKING THE SWITCHES Check each switch for damage or wear proper connections and also fo...

Страница 11: ...3 ELECTRIC STARTING SYSTEM ELEC EAS00755 ELECTRIC STARTING SYSTEM CIRCUIT DIAGRAM...

Страница 12: ...YSTEM ELEC 4 Main fuse 5 Battery 7 Starter relay 8 Starter motor 9 Main switch 12 Starting circuit cut off relay 13 Sidestand switch 14 Neutral switch 49 Clutch switch 59 Engine stop switch 60 Start s...

Страница 13: ...m operating when neither of these conditions has been met In this instance the starting circuit cut off relay is open so cur rent cannot reach the starter motor When at least one of the above conditio...

Страница 14: ...ammable is in the vicinity SDoes the starter motor turn WARNING 1 2 3 EAS00758 ELECTRIC STARTING SYSTEM ELEC The starter motor fails to turn NOTE YES NO 1 Main and ignition fuses SCheck the main and i...

Страница 15: ...lue white Tester negative prove black 3 4 5 Starting circuit cut off relay diode SDisconnect the starting circuit cut off relay from the wire harness SConnect the pocket tester 1 to the starting circu...

Страница 16: ...O Replace the main switch EAS00750 8 Engine stop switch SCheck the engine stop switch for continuity Refer to CHECKING THE SWITCHES SIs the engine stop switch OK YES NO Replace the right handlebar swi...

Страница 17: ...e start switch OK YES NO Replace the right handlebar switch EAS00764 13 Wiring SCheck the entire starting system s wiring Refer to CIRCUIT DIAGRAM SIs the starting system s wiring properly con nected...

Страница 18: ...10 LIGHTING SYSTEM ELEC EAS00780 LIGHTING SYSTEM CIRCUIT DIAGRAM...

Страница 19: ...Battery 9 Main switch 23 ECU 37 High beam indicator light 40 Meter light 45 Pass switch 46 Dimmer switch 55 Headlight 56 Headlight relay 62 Headlight fuse 63 Hazard light fuse 64 Signaling system fuse...

Страница 20: ...ative terminal yellow black 1 2 Tester positive probe red yellow Tester negative probe blue black 3 4 LIGHTING SYSTEM ELEC NOTE YES NO 1 Main signaling system and headlight fuses SCheck the main signa...

Страница 21: ...s the pass switch OK The pass switch is faulty Replace the left handlebar switch EAS00787 YES NO 7 Wiring SCheck the entire lighting system s wiring Refer to CIRCUIT DIAGRAM SIs the lighting system s...

Страница 22: ...es SHard charging SIncorrect connection SImproperly grounded circuit SPoor contacts main or dimmer switch SHeadlight relay SBurnt out headlight bulb HEADLIGHT BULB BURNT OUT SWrong headlight bulb SFau...

Страница 23: ...0 Alarm 11 Buck up fuse 12 Starting circuit cut off relay 13 Sidestand switch 14 Neutral switch 15 Cylinder identification sensor 16 Throttle position sensor 17 Intake air pressure sensor 18 Atmospher...

Страница 24: ...destand switch 13 Neutral switch 14 Cylinder identification sensor 15 Throttle position sensor 16 Intake air pressure sensor 17 Atmospheric pressure sensor 18 Intake air temperature sensor 19 Coolant...

Страница 25: ......

Страница 26: ......

Страница 27: ...Y R R B B R R R B W B W WIRE HARNESS HEADLIGHT SUB WIRE HARNESS 2 WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS HEADLIGHT SUB WIRE HARNESS 1 L Y B L Y B B L R L R G Y G Y R W R W L W B R B R B B...

Страница 28: ...Y Br L Y Br W Y Dg B R Y L B Ch B Y Br L Y Br W Y Dg B WIRE HARNESS HEADLIGHT SUB WIRE HARNESS 2 WIRE HARNESS WIRE HARNESS WIRE HARNESS WIRE HARNESS HEADLIGHT SUB WIRE HARNESS 1 SUB WIRE HARNESS2 SUB...

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