PERIODIC MAINTENANCE
3-2
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the
service.
6
*
Wheels
• Check runout and for dam-
age.
• Replace if necessary.
√
√
√
√
√
7
*
Tires
• Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
√
√
√
√
√
8
*
Wheel bearings
• Check bearings for smooth
operation.
• Replace if necessary.
√
√
√
√
√
9
*
Swingarm pivot
bearings
• Check bearing assemblies for
looseness.
√
√
√
√
√
10
*
Drive belt
• Check belt tension.
• Adjust if necessary.
√
Every 2500 mi (4000 km)
11
*
Steering bearings
• Check bearing assemblies for
looseness.
• Moderately repack with lithi-
um-soap-based grease every
16000 mi (25000 km) or 24
months.
√
√
√
√
Repack.
√
12
*
Chassis fasteners
• Check all chassis fitting and
fasteners.
• Correct if necessary.
√
√
√
√
√
13
Brake and clutch
lever pivot shafts
• Apply lithium-soap-based
grease (all-purpose grease)
lightly.
√
√
√
√
√
14
Brake and shift
pedal pivot shafts
• Apply lithium-soap-based
grease (all-purpose grease)
lightly.
√
√
√
√
√
15
Sidestand pivot
• Check operation.
• Apply lithium-soap-based
grease (all-purpose grease)
lightly.
√
√
√
√
√
16
*
Sidestand switch
• Check operation and replace
if necessary.
√
√
√
√
√
√
17
*
Front fork
• Check operation and for oil
leakage.
• Replace if necessary.
√
√
√
√
√
18
*
Shock absorber
assembly
• Check operation and for oil
leakage.
• Replace if necessary.
√
√
√
√
√
19
*
Rear suspension
link pivots
• Apply lithium-soap-based
grease lightly.
√
20
Engine oil
• Change (warm engine before
draining).
√
√
√
√
√
√
21
*
Engine oil filter
cartridge
• Replace.
√
√
√
22
*
Transfer case oil
• Check for leakage.
• Change at initial 600 mi (1000
km) or 1 month, and thereaf-
ter every 16000 mi (25000
km) or 24 months.
Change.
√
Change.
23
*
Front and rear
brake switches
• Check operation.
√
√
√
√
√
√
24
*
Control cables
• Apply Yamaha chain and ca-
ble lube or engine oil SAE
10W-30 thoroughly.
√
√
√
√
√
√
25
*
Throttle grip
housing and ca-
ble
• Check operation and free
play.
• Adjust the throttle cable free
play if necessary.
• Lubricate the throttle grip
housing and cable.
√
√
√
√
√
26
*
Lights, signals
and switches
• Check operation.
• Adjust headlight beam.
√
√
√
√
√
√
No.
ITEM
ROUTINE
INITIAL
ODOMETER READINGS
600 mi
(1000 km)
or
1 month
4000 mi
(7000 km)
or
6 months
8000 mi
(13000
km)
or
12 months
12000 mi
(19000
km)
or
18 months
16000 mi
(25000
km)
or
24 months
20000 mi
(31000
km)
or
30 months
Содержание ROADLINER XV19SW
Страница 2: ...SERVICE MANUAL XV19SW C XV19W C XV19MW C XV19CTSW C XV19CTW C XV19CTMW C LIT 11616 20 40 1D7 28197 11...
Страница 7: ......
Страница 9: ......
Страница 25: ...SPECIAL TOOLS 1 15...
Страница 47: ...TIGHTENING TORQUES 2 21 Cylinder head tightening sequence 3 1 2 4 A B 3 1 2 4 A Front cylinder B Rear cylinder...
Страница 56: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30...
Страница 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 D D B B D D C C A A B C C B 3 2 1 3 4 6 7 6 7 5...
Страница 63: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 A A A A 1 3 2 4...
Страница 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Oil pipe 1 2 Oil pump 3 Oil strainer crankcase 4 Joint pipe...
Страница 65: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 A 1 2 3 4...
Страница 67: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 A A A 1 5 5 1 3 2 4 B B B B...
Страница 69: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 1 2...
Страница 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 44 1 Transfer gear oil pump 2 Middle driven shaft...
Страница 79: ...CABLE ROUTING 2 53...
Страница 87: ...CABLE ROUTING 2 61...
Страница 90: ......
Страница 123: ...ELECTRICAL SYSTEM 3 33 a b 1...
Страница 126: ......
Страница 148: ...FRONT WHEEL 4 22...
Страница 185: ...HANDLEBAR 4 59 Throttle cable free play 4 0 6 0 mm 0 16 0 24 in...
Страница 288: ...GENERATOR AND STARTER CLUTCH 5 76 Yamaha bond No 1215 90890 85505 Three Bond No 1215...
Страница 344: ......
Страница 350: ...IGNITION SYSTEM 7 6...
Страница 358: ...CHARGING SYSTEM 7 14 1 AC magneto 2 Rectifier regulator 4 Main fuse 6 Battery...
Страница 360: ...CHARGING SYSTEM 7 16...
Страница 411: ...ELECTRICAL COMPONENTS 7 67 EAS27970 ELECTRICAL COMPONENTS 11 3 6 7 8 10 4 9 12 13 5 2 1 14...
Страница 413: ...ELECTRICAL COMPONENTS 7 69 16 18 2 11 13 9 8 10 12 14 15 17 1 3 4 5 6 7...
Страница 443: ......
Страница 444: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN...