
VALVES AND VALVE SPRINGS
5-39
EAS24280
REMOVING THE VALVES
The following procedure applies to all of the
valves and related components.
NOTE:
Before removing the internal parts of the cylinder
head (e.g., valves, valve springs, valve seats),
make sure the valves properly seal.
1. Check:
• Valve sealing
Leakage at the valve seat
→
Check the valve
face, valve seat, and valve seat width.
Refer to “CHECKING THE VALVE SEATS”
on page 5-41.
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a. Pour a clean solvent “a” into the intake and
exhaust ports.
b. Check that the valves properly seal.
NOTE:
There should be no leakage at the valve seat “1”.
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2. Remove:
• Valve cotters
NOTE:
Remove the valve cotters by compressing the
valve springs with the valve spring compressor
set “1”.
3. Remove:
• Upper spring seat “1”
• Valve spring “2”
• Valve “3”
• Valve stem seal “4”
• Lower spring seat “5”
NOTE:
Identify the position of each part very carefully so
that it can be reinstalled in its original place.
EAS24290
CHECKING THE VALVES AND VALVE
GUIDES
The following procedure applies to all of the
valves and valve guides.
1. Measure:
• Valve-stem-to-valve-guide clearance
Out of specification
→
Replace the valve
guide.
Valve spring compressor
90890-04019
YM-04019
• Valve-stem-to-valve-guide clearance =
Valve guide inside diameter “a” -
Valve stem diameter “b”
Содержание ROADLINER XV19SW
Страница 2: ...SERVICE MANUAL XV19SW C XV19W C XV19MW C XV19CTSW C XV19CTW C XV19CTMW C LIT 11616 20 40 1D7 28197 11...
Страница 7: ......
Страница 9: ......
Страница 25: ...SPECIAL TOOLS 1 15...
Страница 47: ...TIGHTENING TORQUES 2 21 Cylinder head tightening sequence 3 1 2 4 A B 3 1 2 4 A Front cylinder B Rear cylinder...
Страница 56: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 30...
Страница 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 D D B B D D C C A A B C C B 3 2 1 3 4 6 7 6 7 5...
Страница 63: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 A A A A 1 3 2 4...
Страница 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Oil pipe 1 2 Oil pump 3 Oil strainer crankcase 4 Joint pipe...
Страница 65: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 A 1 2 3 4...
Страница 67: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 A A A 1 5 5 1 3 2 4 B B B B...
Страница 69: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 1 2...
Страница 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 44 1 Transfer gear oil pump 2 Middle driven shaft...
Страница 79: ...CABLE ROUTING 2 53...
Страница 87: ...CABLE ROUTING 2 61...
Страница 90: ......
Страница 123: ...ELECTRICAL SYSTEM 3 33 a b 1...
Страница 126: ......
Страница 148: ...FRONT WHEEL 4 22...
Страница 185: ...HANDLEBAR 4 59 Throttle cable free play 4 0 6 0 mm 0 16 0 24 in...
Страница 288: ...GENERATOR AND STARTER CLUTCH 5 76 Yamaha bond No 1215 90890 85505 Three Bond No 1215...
Страница 344: ......
Страница 350: ...IGNITION SYSTEM 7 6...
Страница 358: ...CHARGING SYSTEM 7 14 1 AC magneto 2 Rectifier regulator 4 Main fuse 6 Battery...
Страница 360: ...CHARGING SYSTEM 7 16...
Страница 411: ...ELECTRICAL COMPONENTS 7 67 EAS27970 ELECTRICAL COMPONENTS 11 3 6 7 8 10 4 9 12 13 5 2 1 14...
Страница 413: ...ELECTRICAL COMPONENTS 7 69 16 18 2 11 13 9 8 10 12 14 15 17 1 3 4 5 6 7...
Страница 443: ......
Страница 444: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN...