CYLINDER AND PISTON
5-28
b. If out of specification, replace the cylinder,
and replace the piston and piston rings as a
set.
c. Measure piston skirt diameter D “a” with the
micrometer.
d. If out of specification, replace the piston and
piston rings as a set.
e. Calculate the piston-to-cylinder clearance
with the following formula.
f. If out of specification, rebore or replace the
cylinder, and replace the piston and piston
rings as a set.
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EAS24430
CHECKING THE PISTON RINGS
1. Measure:
• Piston ring side clearance
Out of specification
→
Replace the piston
and piston rings as a set.
TIP
Before measuring the piston ring side clearance,
eliminate any carbon deposits from the piston
ring grooves and piston rings.
2. Install:
• Piston ring
(into the cylinder)
TIP
Use the piston crown to level the piston ring near
bottom of cylinder “a”, where cylinder wear is
lowest.
Bore
102.000–102.010 mm (4.0157–
4.0161 in)
Wear limit
102.080 mm (4.0189 in)
Taper limit
0.05 mm (0.002 in)
Out of round limit
0.05 mm (0.002 in)
b. 10 mm (0.39 in) from the bottom edge of the
piston
Diameter D
101.955–101.970 mm (4.0140–
4.0146 in)
• Piston-to-cylinder clearance =
Cylinder bore “C” –
Piston skirt diameter “D”
Piston-to-cylinder clearance
0.030–0.055 mm (0.0012–0.0022
in)
Limit
0.13 mm (0.0051 in)
Top ring
Ring side clearance
0.030–0.070 mm (0.0012–0.0028
in)
Limit
0.12 mm (0.0047 in)
2nd ring
Ring side clearance
0.030–0.070 mm (0.0012–0.0028
in)
Limit
0.13 mm (0.0051 in)
b. Upper of cylinder
a
b
Содержание RAPTOR YFM700RF 2015
Страница 1: ...2015 SERVICE MANUAL YFM700RF YFM700RSF LIT 11616 28 28 2LS F8197 10 ...
Страница 6: ......
Страница 8: ......
Страница 28: ...SPECIAL TOOLS 1 19 ...
Страница 51: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 22 ...
Страница 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 EAS20410 LUBRICATION DIAGRAMS 1 4 3 1 2 3 4 ...
Страница 56: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 2 3 A A A A 2 1 ...
Страница 57: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 28 1 Oil delivery pipe 2 Oil filter 3 Oil pump ...
Страница 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 1 2 3 4 5 6 7 ...
Страница 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 A A A A 4 1 2 3 1 A ...
Страница 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 2 1 ...
Страница 63: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Balancer 1 2 Crankshaft ...
Страница 66: ...COOLING SYSTEM DIAGRAMS 2 37 B A C C D D C C A D D B 6 7 1 2 3 4 5 6 1 6 2 6 3 4 A B C D E ...
Страница 68: ...COOLING SYSTEM DIAGRAMS 2 39 A B B 4 1 1 2 2 3 A B B A A B ...
Страница 78: ...CABLE ROUTING 2 49 Rear fender top view 1 2 3 4 6 6 7 9 8 A 4 5 5 B 10 11 12 13 14 ...
Страница 82: ...CABLE ROUTING 2 53 Front brake hose front and top view A B 1 2 3 C D E 2 3 2 2 ...
Страница 84: ...CABLE ROUTING 2 55 Rear brake hose right side view A B B C 1 1 1 1 3 2 2 2 2 1 1 2 4 4 ...
Страница 88: ...CABLE ROUTING 2 59 ...
Страница 91: ......
Страница 127: ...ELECTRICAL SYSTEM 3 36 1 a b ...
Страница 128: ...ELECTRICAL SYSTEM 3 37 ...
Страница 147: ...REAR AXLE AND REAR AXLE HUB 4 16 4 Adjust Drive chain slack Refer to ADJUSTING THE DRIVE CHAIN SLACK on page 3 24 ...
Страница 199: ......
Страница 217: ...CAMSHAFT 5 18 T R Camshaft retainer bolt 10 Nm 1 0 m kg 7 2 ft lb ...
Страница 272: ...TRANSMISSION 5 73 ...
Страница 282: ...WATER PUMP 6 9 ...
Страница 292: ...AIR INDUCTION SYSTEM 7 9 EAS27040 AIR INDUCTION SYSTEM 3 2 1 4 A ...
Страница 299: ......
Страница 309: ...ELECTRIC STARTING SYSTEM 8 10 ...
Страница 313: ...CHARGING SYSTEM 8 14 ...
Страница 317: ...LIGHTING SYSTEM 8 18 ...
Страница 323: ...SIGNALING SYSTEM 8 24 ...
Страница 353: ...FUEL INJECTION SYSTEM 8 54 ...
Страница 357: ...FUEL PUMP SYSTEM 8 58 ...
Страница 358: ...ELECTRICAL COMPONENTS 8 59 EAS27972 ELECTRICAL COMPONENTS 2 3 16 26 ...
Страница 378: ...ELECTRICAL COMPONENTS 8 79 ...
Страница 389: ...SELF DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE 9 10 ...
Страница 391: ......
Страница 392: ......