5-71
CONNECTING RODS AND PISTONS
c. Measure piston skirt diameter “b” with the
micrometer.
d. If out of specification, replace the piston and
piston rings as a set.
e. Calculate the piston-to-cylinder clearance
with the following formula.
f. If out of specification, replace the cylinder,
and replace the piston and piston rings as a
set.
EAS30748
CHECKING THE PISTON RINGS
1. Measure:
• Piston ring side clearance
Out of specification
→
Replace the piston
and piston rings as a set.
TIP
Before measuring the piston ring side clearance,
eliminate any carbon deposits from the piston
ring grooves and piston rings.
2. Install:
• Piston ring
(into the cylinder)
TIP
Use the piston crown to level the piston ring near
bottom of cylinder, where cylinder wear is low-
est.
3. Measure:
• Piston ring end gap
Out of specification
→
Replace the piston
ring.
TIP
The oil ring expander spacer’s end gap cannot
be measured. If the oil ring rail’s gap is exces-
sive, replace all three piston rings.
Piston
Diameter
77.975–77.990 mm (
3
.0699–
3
.0705 in)
a. 9.0 mm (0.35 in) from the bottom edge of the
piston
Piston-to-cylinder clearance = Cylinder bore
“C” - Piston skirt diameter “b”
Piston-to-cylinder clearance
0.010–0.0
3
5 mm (0.0004–0.0014
in)
Top ring
Side clearance limit
0.115 mm (0.0045 in)
2nd ring
Side clearance limit
0.115 mm (0.0045 in)
a
b
G089001
Top ring
End gap limit
0.50 mm (0.0197 in)
2nd ring
End gap limit
1.15 mm (0.045
3
in)
a. Bottom of cylinder
b. Upper of cylinder
G089002
a
b
G089003
Содержание MT-09 2021
Страница 1: ...2021 SERVICE MANUAL MT 09 MT 09SP B7N 28197 E0 MTN890 MTN890D ...
Страница 2: ......
Страница 6: ......
Страница 8: ......
Страница 26: ...1 17 SPECIAL TOOLS ...
Страница 41: ...2 14 TIGHTENING TORQUES ...
Страница 46: ...2 19 CABLE ROUTING Steering head left and right view 5 2 6 4 5 5 7 2 6 7 8 6 9 B A B 1 2 3 B ...
Страница 60: ...2 33 CABLE ROUTING Main switch left side view A C B 6 1 D 6 1 6 1 2 3 4 5 5 6 1 ...
Страница 66: ...2 39 CABLE ROUTING ABS ECU top view 1 8 9 10 11 6 11 5 12 A 2 B D 7 G 7 H 3 C 4 5 6 7 E F I ...
Страница 68: ...2 41 CABLE ROUTING IMU top view 7 7 2 3 4 5 8 1 1 7 9 A B 6 D 6 C 9 10 ...
Страница 70: ...2 43 CABLE ROUTING Front brake hose left side view 7 5 4 2 3 2 8 B 1 A H 2 6 4 2 F F G G E E I D 4 2 6 J C ...
Страница 78: ...2 51 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E F 8 1 9 4 5 G H 5 ...
Страница 80: ...2 53 CABLE ROUTING Canister 1 2 5 3 4 6 A B C D D E F G H I J ...
Страница 86: ...2 59 CABLE ROUTING Radiator right side view 3 2 1 B A D C 4 ...
Страница 88: ...2 61 CABLE ROUTING Radiator right side view C B A D E 1 F G I H ...
Страница 92: ...2 65 CABLE ROUTING Water pump left side view 3 4 A 2 C D B F 1 E ...
Страница 94: ...2 67 CABLE ROUTING ...
Страница 306: ...5 79 CONNECTING RODS AND PISTONS a ...
Страница 322: ...5 95 TRANSMISSION 5 Check Transmission Rough movement Repair TIP Oil each gear shaft and bearing thoroughly ...
Страница 324: ...6 1 COOLING SYSTEM DIAGRAMS EAS20299 COOLING SYSTEM DIAGRAMS 3 2 1 1 1 Water pump 2 Thermostat 3 Radiator ...
Страница 325: ...6 2 COOLING SYSTEM DIAGRAMS 1 2 3 4 5 1 Water jacket 2 Thermostat 3 Water pump 4 Oil cooler 5 Coolant reservoir ...
Страница 338: ...6 15 WATER PUMP ...
Страница 352: ...7 13 THROTTLE BODIES ...
Страница 355: ......
Страница 363: ...8 8 IGNITION SYSTEM ...
Страница 369: ...8 14 ELECTRIC STARTING SYSTEM ...
Страница 373: ...8 18 CHARGING SYSTEM 1 AC magneto 2 Rectifier regulator 3 Fuse box 4 Main fuse 21 Battery 22 Engine ground ...
Страница 375: ...8 20 CHARGING SYSTEM 1 AC magneto 2 Rectifier regulator 3 Fuse box 4 Main fuse 23 Battery 24 Engine ground ...
Страница 377: ...8 22 CHARGING SYSTEM ...
Страница 399: ...8 44 COOLING SYSTEM Replace the ECU Refer to REPLACING THE ECU En gine Control Unit on page 8 56 ...
Страница 405: ...8 50 FUEL PUMP SYSTEM Replace the ECU Refer to REPLACING THE ECU En gine Control Unit on page 8 56 ...
Страница 422: ...8 67 ELECTRICAL COMPONENTS ...
Страница 441: ...9 11 SYSTEM DIAGRAM ...
Страница 465: ...9 35 CRUISE CONTROL SYSTEM for MTN890D ...
Страница 736: ...9 306 89_ABS 4 Defective hydraulic unit assembly Replace the hydraulic unit assembly ...
Страница 742: ...9 312 91_ABS 4 Defective hydraulic unit assembly Replace the hydraulic unit assembly ...
Страница 746: ......
Страница 747: ......
Страница 748: ......