5-27
CYLINDER HEAD
EAS30276
REMOVING THE CYLINDER HEAD
1. Remove:
• Intake camshaft
• Exhaust camshaft
Refer to “REMOVING THE CAMSHAFTS”
on page 5-19.
2. Remove:
• Cylinder head bolt (M6) (
×
4)
• Cylinder head bolt (M9) (
×
8)
TIP
• Loosen the bolts in the proper sequence as
shown.
• Loosen each bolt 1/2 of a turn at a time. After
all of the bolts are fully loosened, remove them.
EAS30278
CHECKING THE TIMING CHAIN GUIDE
(EXHAUST SIDE)
1. Check:
• Timing chain guide (exhaust side)
Damage/wear
→
Replace.
EAS30277
CHECKING THE CYLINDER HEAD
1. Eliminate:
• Combustion chamber carbon deposits
(with a rounded scraper)
TIP
Do not use a sharp instrument to avoid damag-
ing or scratching:
• Spark plug bore threads
• Valve seats
2. Check:
• Cylinder head
Damage/scratches
→
Replace.
• Cylinder head water jacket
Mineral deposits/rust
→
Eliminate.
3. Measure:
• Cylinder head warpage
Out of specification
→
Resurface the cylinder
head.
a. Place a straightedge “1” and a thickness
gauge “2” across the cylinder head.
b. Measure the warpage.
c. If the limit is exceeded, resurface the cylin-
der head as follows.
d. Place a 400–600 grit wet sandpaper on the
surface plate and resurface the cylinder
head using a figure-eight sanding pattern.
TIP
To ensure an even surface, rotate the cylinder
head several times.
8
1
2
3
4
5
6
7
8
9
10
11
12
4
Warpage limit
0.10 mm (0.00
3
9 in)
Thickness gauge
90890-0
3
268
Feeler gauge set
YU-26900-9
G088955
2
1
G088957
Содержание MT-09 2021
Страница 1: ...2021 SERVICE MANUAL MT 09 MT 09SP B7N 28197 E0 MTN890 MTN890D ...
Страница 2: ......
Страница 6: ......
Страница 8: ......
Страница 26: ...1 17 SPECIAL TOOLS ...
Страница 41: ...2 14 TIGHTENING TORQUES ...
Страница 46: ...2 19 CABLE ROUTING Steering head left and right view 5 2 6 4 5 5 7 2 6 7 8 6 9 B A B 1 2 3 B ...
Страница 60: ...2 33 CABLE ROUTING Main switch left side view A C B 6 1 D 6 1 6 1 2 3 4 5 5 6 1 ...
Страница 66: ...2 39 CABLE ROUTING ABS ECU top view 1 8 9 10 11 6 11 5 12 A 2 B D 7 G 7 H 3 C 4 5 6 7 E F I ...
Страница 68: ...2 41 CABLE ROUTING IMU top view 7 7 2 3 4 5 8 1 1 7 9 A B 6 D 6 C 9 10 ...
Страница 70: ...2 43 CABLE ROUTING Front brake hose left side view 7 5 4 2 3 2 8 B 1 A H 2 6 4 2 F F G G E E I D 4 2 6 J C ...
Страница 78: ...2 51 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E F 8 1 9 4 5 G H 5 ...
Страница 80: ...2 53 CABLE ROUTING Canister 1 2 5 3 4 6 A B C D D E F G H I J ...
Страница 86: ...2 59 CABLE ROUTING Radiator right side view 3 2 1 B A D C 4 ...
Страница 88: ...2 61 CABLE ROUTING Radiator right side view C B A D E 1 F G I H ...
Страница 92: ...2 65 CABLE ROUTING Water pump left side view 3 4 A 2 C D B F 1 E ...
Страница 94: ...2 67 CABLE ROUTING ...
Страница 306: ...5 79 CONNECTING RODS AND PISTONS a ...
Страница 322: ...5 95 TRANSMISSION 5 Check Transmission Rough movement Repair TIP Oil each gear shaft and bearing thoroughly ...
Страница 324: ...6 1 COOLING SYSTEM DIAGRAMS EAS20299 COOLING SYSTEM DIAGRAMS 3 2 1 1 1 Water pump 2 Thermostat 3 Radiator ...
Страница 325: ...6 2 COOLING SYSTEM DIAGRAMS 1 2 3 4 5 1 Water jacket 2 Thermostat 3 Water pump 4 Oil cooler 5 Coolant reservoir ...
Страница 338: ...6 15 WATER PUMP ...
Страница 352: ...7 13 THROTTLE BODIES ...
Страница 355: ......
Страница 363: ...8 8 IGNITION SYSTEM ...
Страница 369: ...8 14 ELECTRIC STARTING SYSTEM ...
Страница 373: ...8 18 CHARGING SYSTEM 1 AC magneto 2 Rectifier regulator 3 Fuse box 4 Main fuse 21 Battery 22 Engine ground ...
Страница 375: ...8 20 CHARGING SYSTEM 1 AC magneto 2 Rectifier regulator 3 Fuse box 4 Main fuse 23 Battery 24 Engine ground ...
Страница 377: ...8 22 CHARGING SYSTEM ...
Страница 399: ...8 44 COOLING SYSTEM Replace the ECU Refer to REPLACING THE ECU En gine Control Unit on page 8 56 ...
Страница 405: ...8 50 FUEL PUMP SYSTEM Replace the ECU Refer to REPLACING THE ECU En gine Control Unit on page 8 56 ...
Страница 422: ...8 67 ELECTRICAL COMPONENTS ...
Страница 441: ...9 11 SYSTEM DIAGRAM ...
Страница 465: ...9 35 CRUISE CONTROL SYSTEM for MTN890D ...
Страница 736: ...9 306 89_ABS 4 Defective hydraulic unit assembly Replace the hydraulic unit assembly ...
Страница 742: ...9 312 91_ABS 4 Defective hydraulic unit assembly Replace the hydraulic unit assembly ...
Страница 746: ......
Страница 747: ......
Страница 748: ......