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CHK
ADJ
GENERAL MAINTENANCE AND LUBRICATION CHART
EBU21863
GENERAL MAINTENANCE AND LUBRICATION CHART
NO.
ITEM
CHECK OR MAINTE-
NANCE JOB
INITIAL
EVERY
Whichever
comes first
month
1
3
6
6
12
km (mi)
320
(200)
1300
(800)
2500
(1600)
2500
(1600)
5000
(3200)
hours
20
80
160
160
320
1
Air filter element
• Clean and replace if necessary.
Every 20–40 hours (more often in wet or dusty
areas)
2
*
Front brake
• Check operation and correct if necessary.
• Check fluid level and ATV for fluid leakage, and
correct if necessary.
√
√
√
√
√
• Replace brake pads.
Whenever worn to the limit
3
*
Rear brake
• Check operation and correct if necessary.
• Check brake pedal free play and adjust if neces-
sary.
• Check fluid level and ATV for fluid leakage, and
correct if necessary.
√
√
√
√
√
• Replace brake pads.
Whenever worn to the limit
4
*
Brake hoses
• Check for cracks or other damage, and replace if
necessary.
√
√
√
√
• Replace.
Every 4 years
5
*
Rear brake hose
protectors
• Check for wear, cracks or other damage, and
replace if necessary.
√
√
√
√
√
6
*
Wheels
• Check runout and for damage, and replace if nec-
essary.
√
√
√
√
7
*
Tires
• Check tread depth and for damage, and replace if
necessary.
• Check air pressure and balance, and correct if nec-
essary.
√
√
√
√
8
*
Wheel hub bear-
ings
• Check for looseness or damage, and replace if
necessary.
√
√
√
√
9
*
V-belt
• Check for wear, cracks or other damage, and
replace if necessary.
√
√
√
√
10 *
Chassis fasteners
• Make sure that all nuts, bolts, and screws are prop-
erly tightened.
√
√
√
√
√
11 *
Shock absorber
assemblies
• Check operation and correct if necessary.
• Check for oil leakage and replace if necessary.
√
√
√
12 *
Stabilizer bushes
• Check for cracks or other damage, and replace if
necessary.
√
√
√
13 *
Rear knuckle piv-
ots
• Lubricate with lithium-soap-based grease.
√
√
√
14 *
Steering shaft
• Lubricate with lithium-soap-based grease.
√
√
√
15 *
Steering system
• Check operation and repair or replace if damaged.
• Check toe-in and adjust if necessary.
√
√
√
√
√
16 *
Engine mount
• Check for cracks or other damage, and replace if
necessary.
√
√
√
17 *
Axle boots
• Check for cracks or other damage, and replace if
necessary.
√
√
√
√
√
18
Engine oil
• Change.
• Check ATV for oil leakage, and correct if neces-
sary.
√
√
√
√
19
Engine oil filter
cartridge
• Replace.
√
√
√
20
Differential gear oil
• Change.
• Check ATV for oil leakage, and correct if neces-
sary.
√
√
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